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Appion PTC900 Manual

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Summary of Contents for Appion PTC900

  • Page 3 Introduction With the PTC900 Pressure Temperature Compound Gauge, you can take measurements directly from system access ports and monitor the readings remotely, without the refrigerant loss caused by manifolds and long hoses. A temperature clamp with minimal thermal mass and a...
  • Page 4 Safety WARNING: Do NOT drill or puncture holes blindly for sensor probing purposes. WARNING: Do NOT touch or insert any objects into the sensor or gauge housing openings. Doing so may permanently damage the sensor or gauge. WARNING: Do NOT remove the sensor housing. WARNING: ALWAYS inspect the core depressor in the pressure probe end for proper depth prior to connecting to a system.
  • Page 5 Safety Do not connect the measuring instrument to pressures exceeding the instrument’s rating. Do not expose the measuring instruments or equipment to temperatures outside of the stated operating temperatures. Use only specified batteries. (AA Batteries) Do not use leaky or damaged batteries. Batteries must only be changed in a non-hazardous area.

  • Page 6: Main Screen

    Main Screen Main Screen Display: Access the Main Screen by pressing and holding the Power button to turn on the gauge. Main Screen Example:...

  • Page 7: General Functions

    General Functions Pressure Units: Psi and in/hg kg/cm2 and cm/hg Temperature Units: Fahrenheit Celsius Button Configuration...
  • Page 8 General Functions (cont.) Power/Menu/Select: Quick Press: Gauge Power On A quick press of the power button will turn the gauge on. Menu From the main screen, press the power button to open the Main Menu. Select Press the power button to select an option. Hold 2 Seconds: Gauge Power Off If the gauge is on, hold the power button for 2...
  • Page 9 General Functions (cont.) Backlight+Power: - Bluetooth Toggle On/Off Backlight+Cycle: - Cycle Favorite Refrigerants - Press both the Backlight and Cycle buttons to select a favorite refrigerant. - Press the Backlight/Up and Cycle/Down buttons to scroll through selectable units. - Select the desired refrigerant by pressing the Power button.
  • Page 10 General Functions (cont.) Cycle+Power: - Auto Power-Off Toggle On/Off Cycle+Backlight: - Cycle Favorite Refrigerants - Press both the Cycle and Backlight buttons to select a favorite refrigerant. - Press the Backlight/Up and Cycle/Down buttons to scroll through the favorite refrigerant list. - Select the desired refrigerant by pressing the Power button.
  • Page 11 Main Menu Main Menu Display: Access the Main Menu by quick-pressing the Power button while on the Main Screen. Main Menu Screen Example: Main Menu Selections: - Exit - Return to the Main screen. - Library - Refrigerant Library to modify the favorite refrigerant list. - Temp Adjust - Adjust the calibrated temperature offset.
  • Page 12 Main Menu (cont.) Main Menu Screen Controls Power/Select Quick Press: - Press the Power button to select an option. Backlight/Up: Quick Press: - Press the Backlight/Up button to scroll UP through selectable options. Cycle/Down: Quick Press: - Press the Cycle/Down button to scroll DOWN through selectable options.
  • Page 13 Refrigerant Library Refrigerant Library Display: Access the Refrigerant Library by selecting “Library” from the Main Menu. Select or unselect refrigerants in the Refrigerant Library to build a favorite refrigerants list. The favorite refrigerants list is then accessed from the Main Screen for quickly selecting refrigerants on the fly. Refrigerant Library Screen Example:...
  • Page 14 Refrigerant Library (cont.) Refrigerant Library Screen Controls Power/Select Quick Press: - Press the Power button to select or unselect a refrigerant. Backlight/Up: Quick Press: Press the Backlight/Up button to scroll UP through selectable options. Cycle/Down: Quick Press: - Press the Cycle/Down button to scroll DOWN through selectable options.

  • Page 15: Temperature Adjustment

    Temperature Adjustment Access the Temperature Adjustment by selecting “Temp Adjust” from the Main Menu. With the temperature probe inserted, adjust the factory- calibrated temperature in increments of .1 °F or .1 °C. Temperature Adjustment Screen Example:...
  • Page 16 DOWN in increments of .1 °F or °C. Temperature Adjustment Tips: - Ensure the temperature probe is connected to the PTC900 before entering the temperature adjustment screen. - Select the desired temperature units from the main screen before entering the temperature adjustment screen.

  • Page 17: Factory Reset

    Factory Reset Factory Reset: Access Factory Reset by selecting “Factory Reset” from the Main Menu. Reset all user-saved settings back to the original factory-calibrated settings. Factory Reset Screen Example:...
  • Page 18 Factory Reset (cont.) Factory Reset Screen Controls Power/Select Quick Press: - Press the Power button to CANCEL or CONTINUE Backlight/Up: Quick Press: - Press the Backlight/Up button to scroll UP through selectable options. Cycle/Down: Quick Press: - Press the Cycle/Down button to scroll DOWN through selectable options.
  • Page 19 About Screen About: Access the About screen by selecting “About” from the Main Menu. View the serial number and firmware version number of the device. About Screen Example: About Screen Controls: Power/Exit Quick Press: - Press the Power button to exit the About screen and return to the Main Menu.
  • Page 20 Saturated Temperature, Superheat, and Subcool Calculations Once a refrigerant is selected on the Main Screen and the temperature sensor is connected, Saturated Temperature and Superheat or Subcool calculations will be displayed. Use the Cycle button to switch between Superheat and Subcool. - Non-Blended Refrigerants: - Non-blended Refrigerants will display a saturated temperature value.
  • Page 21 CAUTION: Always wear hand and eye protection when handling connections to systems under pressure. Power the gauge on. 2. Connect the gauge via Bluetooth to the Appion Central™ App (optional). 3. Zero the pressure sensor to atmospheric pressure. 4. Plug the temperature probe’s 3.5 mm male connector into the 3.5 mm female port on the front...
  • Page 22 Press the CYCLE button to switch between Superheat or Subcool calculations on the backlit display. - Add the device to the Low Side Measurements tab within the Appion Central™ App to view the Superheat calculations (optional). - Add the device to the High Side Measurements tab within the Appion Central™...
  • Page 23 WARNING: Do not use the temperature clamp or probe to measure on or near live parts. The Temperature Clamp included with your PTC900 is thermally isolated for high accuracy and is highly versatile, as it can be used to measure the temperature on pipes of any size.
  • Page 24 Using the Temperature Clamp (cont.) Using the Temperature Clamp on Large Diameter Pipes For pipes larger than 1.625 inches in diameter, the sensor may be detached from the clamp and attached to pipes of any size using cable ties. 1. To use the temperature clamp with a cable tie: first remove it from the clamp and thread the cable tie through the opening on either side of the sensor.

  • Page 25: Using The Temperature Probe

    Never use the probe to puncture high-pressure piping. Using the Temperature Probe 1. Plug the 3.5mm connector into the PTC900. 2. The gauge display will show temperature readings. 3. Immerse or place the probe tip into the medium being monitored.
  • Page 26 AppionTools.com or your device’s App Store for the latest Appion Central™ App and additional information. 1. With the PTC900 powered on, press and hold the “Backlight/Up” button AND the “Power” button until the Bluetooth symbol appears on the PTC900 screen.
  • Page 27 Appion Central™ App Scan to download app and access user guide.
  • Page 28 The PTC900 is a precision instrument that must be maintained to ensure proper function. Please follow the guidelines listed. 1. Store the PTC900 and temperature probe in a cool, dry environment when not in use. The recommended storage temperature (without batteries) is -4 °F to 140 °F (-20 °C to 60 °C).
  • Page 29 Do not insert any objects into the sensor or gauge openings. Doing so may permanently damage the sensor or gauge. The flexible probe is designed to bend and move as needed. However, do not twist, pull, or overextend the flexible probe. Doing so may permanently damage the sensors or gauge.

  • Page 30: Gauge Specifications

    Gauge Specifications Weight: 5.32 oz. (151 g) *without batteries Gauge Body Dimensions: 0.43 x 1.9 x 1 in. (265 x 48.25 x 25.4 mm) Flexible Probe Dimensions: Length: 4.3 in. (110 mm) Diameter: 0.38 in. (9.75 mm) Pressure Probe Connection: 1/4 in.
  • Page 31 Gauge Specifications (cont.) Battery Type: 2 x AA Battery Life: Bluetooth On: 175 hours at 77 °F (25 °C) Bluetooth Off: 220 hours at 77 °F (25 °C) Wireless Range: 1000 ft. (300 m) *line of sight Auto Power Off Time: 15 Minutes (Selectable On/Off) Sensor Operating Range: Pressure: -28 in/Hg to 900 psi...
  • Page 32 Temperature Clamp Specifications *Included with the PTC900, PTC Gauge Kit, and sold individually Weight: 2.32 oz. (66 g) Temperature Probe Dimensions: Clamp Size: 4.17 x .98 x 1.81 in. (106 x 25 x 46 mm) Probe Size: .86 x .78 x .39 in. (22 x 20 x 10 mm) Pipe Size Compatibility: 1/8 in.

  • Page 33: Temperature Probe Specifications

    Temperature Probe Specifications *Sold individually or in the PTC Gauge Kit (Part#PTCGKT1) Weight: 1.05 oz. (30 g) Temperature Probe Dimensions: Probe Size: 3.54 in. x .086 in. (90 x 2.0 mm) Cable Length: 6 ft. (1.82 m) Water Resistance: IP67 *probe only Probe Operating Temperature: -4 °F to 131 °F (-20 °C to 55 °C) Storage Temperature:...
  • Page 34 PTC Kit The PTC Kit features all of the products you need for complete refrigerant circuit monitoring. Each of the kit components are also available for individual purchase.
  • Page 36 Regulatory Information (cont.) FCC Radiation Exposure Statement This equipment complies with FCC RF radiation exposure limits set forth for an uncontrolled environment. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. FCC Caution To assure continued compliance, any changes or modifications not expressly approved by the party responsible for compliance could void the user’s...

  • Page 37: Warranty Information

    Warranty Information Appion Inc. (Hereinafter Appion) warrants that this equipment will, under normal and anticipated use, be free from defects in materials and workmanship for a period of one (1) year from the date of purchase by Purchaser from an Appion-authorized distributor.
  • Page 38 Appion PTC900 Warranty Registration Card Register by Mail: Appion Inc. 2800 South Tejon Street Englewood, CO 80110 USA...
  • Page 40 Appion Inc. 2800 South Tejon St. Englewood, CO 80110 USA Tel: 1-303-937-1580 Fax: 1-303-937-1599 AppionTools.com Sales@AppionInc.com Support@AppionInc.com...

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