SERVICE MANUAL COMPACT COMPONENT SYSTEM MB230 2004 UX-S77 Area suffix A ------------------------ Australia US ------------------------ Singapore UW ------------ Brazil,Mexico,Peru UX -------------------- Saudi Arabia UJ ----------------------- U.S.Military UN ----------------------------- Asean (SP-UXS77) (CA-UXS77) (SP-UXS77) TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
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SPECIFICATION 40 W (20 W+ 20 W) at 4 Ω (10% THD) Amplifier section Output Power HIGH 50 W (25 W+ 25 W) at 4 Ω (10% MAX) 40 W (20 W+ 20 W) at 4 Ω (10% THD) 50 W (25 W+ 25 W) at 4 Ω (10% MAX) Analog input Sensitivity/Impedance (at 1 kHz) 400 mV/47 k Ω...
SECTION 1 PRECAUTION Safety Precautions (1) This design of this product contains special hardware and voltmeter. many circuits and components specially for safety purpos- Move the resistor connection to each exposed metal es. For continued protection, no changes should be made part, particularly any exposed metal part having a return to the original design unless authorized in writing by the path to the chassis, and measure the AC voltage across...
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Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
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Important for laser products 5.CAUTION : If safety switches malfunction, the laser is able 1.CLASS 1 LASER PRODUCT to function. 2.DANGER : Invisible laser radiation when open and inter 6.CAUTION : Use of controls, adjustments or performance of lock failed or defeated. Avoid direct exposure to beam. procedures other than those specified here in may result in 3.CAUTION : There are no serviceable parts inside the hazardous radiation exposure.
SECTION 3 DISASSEMBLY Main body section 3.1.1 Removing the side panels L/R (See Figs.1 to 4) (1) From the both sides of the main body, remove the four Side panel R Claw a Claw a screws A attaching the side panels L/R. (See Figs.1 and 2) (2) From the back side of the main body, remove the two screws B and two screws C attaching the side panels L/R to the rear cover and top cover.
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3.1.2 Removing the top cover (See Figs.5 to 7) • Prior to performing the following procedure, remove the side panels L/R. Top cover (1) From the back side of the main body, remove the screw E attaching the top cover to the rear cover. (See Fig.5) (2) From the right side of the main body, disconnect the card wires from the connectors CN790...
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3.1.3 Removing the front panel assembly (See Figs.7 to 10) • Prior to performing the following procedures, remove the side Front panel assembly panels L/R and top cover. (1) From the both sides of the main body, remove the two screws G attaching the front panel assembly to the bottom chassis.
3.1.4 Removing the rear cover (See Figs.11 and 12) • Prior to performing the following procedures, remove the side Wire CN760 Tie band Main board panels L/R and top cover. (1) From the left side of the main body, cut off the tie band at- taching the barrier.
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3.1.6 Removing the tuner (See Figs.14 and 15) Main board • Prior to performing the following procedures, remove the side panels L/R and top cover. (1) From the top side of the main body, disconnect the card wire from the connector CN766 on the main board.
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3.1.8 Removing the main board (See Fig.17) Card wire • Prior to performing the following procedures, remove the side CN700 CN764 Card wire Main board panels L/R, top cover assembly and rear cover. Reference: Remove the tuner as required. (See 3.1.6 "Removing the tuner") (1) From the right side of the main body, remove the two screws N attaching the main board.
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3.1.10 Removing the power amplifier board (See Fig.19) • Prior to performing the following procedures, remove the side Power amplifier board Shield chassis panels L/R, top cover assembly, rear cover, tuner, video output CN303 Projection g board, main board and power supply board. (1) From the top side of the main body, disconnect the card wire from the connector CN303...
3.1.12 Removing the power transformer (See Fig.22) • Prior to performing the following procedures, remove the side Wire Support board panels L/R, top cover assembly, rear cover, tuner, video output board, main board, power supply board and power amplifier Tie band board.
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3.1.13 Removing the DVD changer mechanism assembly (See Figs.23 to 26) • Prior to performing the following procedures, remove the side Projection n panels L/R, top cover and front panel assembly. (1) From the bottom side of the main body, remove the two DVD changer mechanism assembly screws T attaching the bracket (F) to the bottom chassis.
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3.1.14 Removing the connector board (See Fig.27) DVD changer assembly • Prior to performing the following procedures, remove the side DVD servo board panels L/R, top cover, front panel assembly and DVD changer mechanism assembly. (1) From the bottom side of the DVD changer mechanism as- sembly, remove the two screws X attaching the connector board.
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3.1.16 Removing the FL board (See Fig.29) • Prior to performing the following procedures, remove the side Projection q panels L/R, top cover and front panel assembly. FL board (1) From the inside of the front panel assembly, remove the five screws AA attaching the FL board.
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DVD changer mechanism assembly section 3.2.1 Removing the tray assemblies (See Figs.1 to 5) (1) From the top side of the main body, remove the two screws A from the top cover and release the two joints a on the Open det.
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3.2.2 Removing the DVD servo board (See Figs.6 to 8) Caution: Short land sections d Solder the short land sections d on the DVD pickup before dis- connecting the card wire extending from the DVD pickup. If you do not follow this instruction, the DVD pickup may be dam- DVD pickup aged.
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3.2.4 Removing the motor board (See Figs.9 and 10) (1) From the top side of the DVD changer mechanism assem- bly, remove the two belts from the motor pulleys. (See Fig.9.) Note: Take care not to attach grease on the belt. Belt Belt (2) Remove the four screws F attaching the motors to the load-...
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3.2.6 Removing the DVD traverse mechanism assembly (See Fig.11) • Prior to performing the following procedures, remove the tray DVD changer mechanism assembly assemblies and DVD servo board. (1) From the bottom side of the DVD changer mechanism as- sembly, remove the three screws H attaching the DVD traverse mechanism assembly.
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3.2.7 Removing the DVD pickup (See Figs.12 to 14) • Prior to performing the following procedures, remove the tray DVD traverse mechanism assembly assemblies, DVD servo board and DVD traverse mechanism Screw shaft gear assembly. Connector Card wire (1) From top side of the DVD traverse mechanism assembly, release the lock of the connector on the DVD pickup and disconnect the card wire in the direction of the arrow.
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3.2.9 Removing the spindle motor board (See Figs.15 and 16) • Prior to performing the following procedures, remove the tray Card wire assemblies and DVD traverse mechanism assembly. (1) From the top side of the DVD traverse mechanism assem- SF motor base bly, remove the four screws M attaching the DVD traverse Spindle motor board mechanism assembly to the DVD traverse mechanism...
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3.2.10 Removing the motor (See Figs.17 and 18) • Prior to performing the following procedures, remove the tray SF motor base Motor assemblies, DVD traverse mechanism assembly, DVD pickup and spindle motor board. • Remove the wires of the motor as required. (1) Remove the middle gear in the direction of the arrow.
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3.2.11 Removing the side (L) assembly and tray switch board (See Figs.19 to 21) • Prior to performing the following procedures, remove the tray SIde(L) assemblies. (1) From the topside of the DVD changer mechanism assem- bly, remove the two screws T attaching the side (L). (See Fig.19.) (2) From the left side of the DVD changer mechanism assem- bly, remove the spacer fixing the tray switch board and mo-...
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3.2.12 Removing the side (R) assembly (See Fig.22 to 26) • Prior to performing the following procedures, remove the tray Elevator spring assemblies and DVD servo board. (1) From the inside of the side (R) assembly, release the two tabs u of the gear cover and remove the gear cover out- Elevator cam ward.
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3.2.13 Removing the lifter assembly (See Figs.27 to 31) • Prior to performing the following procedures, remove the tray Hook assemblies, DVD servo board, side (L) and side (R) assembly. (1) From the top side of the DVD changer mechanism assem- bly, turn the gear 1 clockwise to move the lifter assembly upward.
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3.2.14 Removing the rack holder and sensor assembly (See Figs.32 to 38) • Prior to performing the following procedures, remove the tray Slide gear assemblies, side (L), side (R) assembly and lifter assembly. Reference: If the slide gear of the DVD changer mechanism assembly Rack holder places at joint ad of the rack holder, turn the gear 1 counter- clockwise to move the slide gear in the direction of the arrow.
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Slider Sensor spring Fig.36 Sensor board SV. resister Sensor bracket Slider Fig.37 Sensor assembly Sensor gear Slide lever Sensor spring Fig.38 (No.MB230)1-29...
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3.2.15 Taking out the disc in the play mode (See Fig.39 to 42) Reference: Disc Refer to "Removing the tray assemblies". Tray assembly (1) From the top side of the DVD changer mechanism assem- bly, remove the top cover. (2) Unlock the tray assemblies and draw out the tray assem- blies toward the front.
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Cassette mechanism assembly 3.3.1 Removing the Play/Record & Clear head Cassette mechanism assembly Fly wheelR (See Fig.1~3) (1) While moving the trigger arm on the right side of the head mount in the direction of the arrow, turn the flywheel R counterclockwise until the head mount comes ahead and clicks.
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3.3.2 Removing the head amplifier & mechanism control board (See Fig.4) (1) Turn over the cassette mechanism assembly and remove Main motor assembly the three screws A attaching the head amplifier & mecha- nism control board. Capstan belt (2) Disconnect the flexible wire from connector CN31 on the head amplifier &...
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3.3.4 Removing the flywheel (See Fig.8, 9) • Prior to performing the following procedure, remove the head amplifier & mechanism control board and the main motor as- sembly. (1) From the front side of the cassette mechanism, remove the slit washers attaching the capstan shaft L and R. Pull out the flywheels backward.
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3.3.6 Reattaching the Play/ Record & Clear head (See Fig.11~13) (1) Reattaching the head mount assembly. a) Change front of the direction cover of the head mount assembly to the left (Turn the head forward). b) Fit the bosses O', P', Q', U' and V' on the head mount assembly to the holes P and V, the slots O, U and Q of the mechanism sub assembly (See Fig.11 to 13).
SECTION 4 ADJUSTMENT DVD test mode setting method (1) Unplug the power plug. (2) Press and hold both "STOP" key and "DISC 5 EJECT/CLOSE" key of the main body. (3) Insert power plug into outlet while holding the both keys. (4) "Area code"...
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DVD check modes (1) Set the main body at test mode. (2) Press "MENU" key of the remote controller twice. Then, FL display is displayed "CHECK". (3) The DVD check mode can be selected by pressing the following key of the remote controller. (4) To return DVD TEST MODE, press "MENU"...
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Confirming method of DVD region (1) Press "STANDBY/ON" key of the main body to turn it on. (2) Push both "B.SKIP" key and "DVD/CD" key of the main body. NOTE: Confirming DVD region is effective only when source is DVD mode. (3) DVD region confirm mode set up, and DVD region is displayed temporarily on FL display for 5 seconds.
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4.10 FL display all lighting-up check (1) Press "STANDBY/ON" key, "ENTER" key and "+10" key of the remote controller. (2) Then, all segment of the FL display is blinking. (3) To exit test mode, press "STANDBY/ON" key, "ENTER" key and "+10" key again. 4.11 Cold start (1) Press "STANDBY/ON"...
SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING. (No.MB230)1-39...
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Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MB230) Printed in Japan...
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SCHEMATIC DIAGRAMS COMPACT COMPONENT SYSTEM UX-S77 CD-ROM No.SML200405 Area suffix A ------------------------ Australia US ------------------------ Singapore UW ------------ Brazil,Mexico,Peru UX -------------------- Saudi Arabia UJ ----------------------- U.S.Military UN ----------------------------- Asean (SP-UXS77) (CA-UXS77) (SP-UXS77) D I G I T A L (Except US/UN)
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In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
Block diagram DVD changer mechanism Video output Video output and connection Amplifier and regulators section and connection board section POSITION LSENSOR HIGHR+, HGIHR- IC301 board section IC452 SENSOR IC451 YC_MIX, I/P, CLP POWER AMP. HIGHL+, HGIHL- SUB TRAY (Connection EEPROM CLOSE SW VIDEO MUTE1, MUTE2...
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Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MB230SCH)
PARTS LIST [ UX-S77 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix A ------------------------- Australia US ---------------------- Singapore UW ---------- Brazil,Mexico,Peru UX ------------------- Saudi Arabia UJ --------------------- U.S.Military UN ----------------------------Asean - Contents - 3- 2 Exploded view of general assembly and parts list (Block No.M1)
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Exploded view of general assembly and parts list Block No. Amp. board Pri. board LCD board 4 19 Switch board Hphone board...
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Video board Amp. board Main board Connector board...
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General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GV10171-009A FRONT PANEL GV20258-010A FRONT LENS GV30595-001A ORNAMENT GV40467-001A REMOTE LENS QYSBSF2608Z TAPPING SCREW 2.6mm x 8mm(x5) GV30527-001A VOLUME ORNAMENT GV30443-002A VOLUME KNOB QYSBSF2608Z TAPPING SCREW 2.6mm x 8mm(x5) E69897-002 CUSHION...
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Symbol No. Part No. Part Name Description Local QAR0328-001 FAN MOTOR GV40133-001A SPECIAL SCREW (x2) GV30349-010A SPACER GV30596-001A PROTECT SHEET QYSBSG3008M TAPPING SCREW 3mm x 8mm QYSBSG3008M TAPPING SCREW 3mm x 8mm QYSBSG3008M TAPPING SCREW 3mm x 8mm(x2) QYSBSG3008M TAPPING SCREW 3mm x 8mm QYSBSG3008M...
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DVD mechanism assembly and parts list Block No. FXL-D52-1M Grease =JVG-31N =JVS-1003...
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DVD mechanism Block No. [M][J][M][M] Symbol No. Part No. Part Name Description Local LV10751-001A TM CHASSIS LV10752-003A SF MOTOR BASE QAR0308-001 SPINDLE MOTOR LV43461-001A SPECIAL SCREW (x3) QAR0144-003 MOTOR VKS5557-001 F.M. GEAR QYSPSPT2030M SCREW M2 x 3mm LV33985-001A MIDDLE GEAR QYSDST2008Z TAP SCREW M2 x 8mm(x2)
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DVD changer mechanism assembly and parts list Block No. FMU-SD7-15M Grease =JVG-31N =JVS-1003 CH5-BASE-1M...
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DVD changer mechanism Block No. [M][K][M][M] Symbol No. Part No. Part Name Description Local LV10913-001A LOADER ASSY QVY0027-B14 S V RESISTOR QYSDST2004Z SCREW 2mm x 4mm QAR0164-001 MOTOR (x2) LV42340-001A MOTOR PULLEY (x2) LV41431-002A BELT (x2) QYSPSPU1725N SCREW 1.7mm x 2.5mm(x2) LV33965-004A LIFTER ASSY LV33963-001A...
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Cassette mechanism assembly and parts list Block No. SLC-S302M Grease = EM-30L =UD-24 =LEN-320M =MOBIL-1 The lower side Switch board Head amplifier board 3-10...
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Cassette mechanism Block No. [M][P][M][M] Symbol No. Part No. Part Name Description Local VKS1165-00N CHASSIS B. ASSY VKS2274-002 REEL GEAR (x2) VKW5286-002 B.T. SPRING (x2) VKS5559-001 PLAY IDLE GEAR VKS5595-002 BLIND VKS5560-003 FR IDLE GEAR LV42013-001A EARTH SPRING SLC-RP4SVM HEAD MOUNT ASSY VKY3149-002 CASSETTE SP.
D9301 MTZJ5.6B-T2 Z DIODE IC306 PQ033EF02SZ REGULATOR IC D9302 1N4003S-T5 SI DIODE IC308 LA4628 D9303 MTZJ3.6B-T2 Z DIODE S77UJ, S77UN, Q3000 2SC3576-JVC-T TRANSISTOR D9401 MTZJ10A-T2 Z DIODE S77US, Q3001 2SC3576-JVC-T TRANSISTOR S77UW, Q3002 KRA101M-T TRANSISTOR S77UX Q3003 KRA109M-T DIGI TRANSISTOR...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C9006 QFLC1HJ-223Z M CAPACITOR 0.022uF 50V J R9304 QRE141J-102Y C RESISTOR 1kΩ 1/4W J C9007 QFLC1HJ-223Z M CAPACITOR 0.022uF 50V J R9305 QRE141J-181Y C RESISTOR 180Ω...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local J5201 QNS0170-001 HEADPHONE JACK C2004 QETN1HM-475Z E CAPACITOR 4.7uF 50V M K5211 QQR0621-001Z COIL C2005 QETN1HM-475Z E CAPACITOR 4.7uF 50V M PP300 QZW0112-001 WIRE CLAMP C2006...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C5500 QERF1AM-107Z E CAPACITOR 100uF 10V M R2256 NRSA63J-562X MG RESISTOR 5.6kΩ 1/16W J C7010 NCB31HK-103X C CAPACITOR 0.01uF 50V K R2257 NRSA63J-432X MG RESISTOR 4.3kΩ...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R7026 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R7305 NRSA63J-331X MG RESISTOR 330Ω 1/16W J R7027 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R7401 NRSA63J-391X MG RESISTOR 390Ω...
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Video board Symbol No. Part No. Part Name Description Local Block No. [0][3][0][0] QSW0844-001 PUSH SWITCH Symbol No. Part No. Part Name Description Local QSW0854-002 PUSH SW QSW0923-001 DETECT SWITCH IC451 MM1623XF-X DVD servo board C4501 QCBB1HK-181Y C CAPACITOR 180pF 50V K C4502 QCBB1HK-181Y...
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Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C322 NCB31CK-104X C CAPACITOR 0.1uF 16V K R220 NRSA63J-243X MG RESISTOR 24kΩ 1/16W J C323 NCB31CK-104X C CAPACITOR 0.1uF 16V K R221 NRSA63J-682X MG RESISTOR 6.8kΩ...
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Symbol No. Part No. Part Name Description Local R315 QRE141J-101Y C RESISTOR 100Ω 1/4W J R327 QRE141J-474Y C RESISTOR 470kΩ 1/4W J R335 QRE141J-222Y C RESISTOR 2.2kΩ 1/4W J R336 QRE141J-223Y C RESISTOR 22kΩ 1/4W J R337 QRE141J-332Y C RESISTOR 3.3kΩ...
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Packing materials and accessories parts list Block No. A1, A2, A3, A4, A5, A6, A7, A8, A10 3-22...
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Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local GVT0131-015A INST BOOK S77A GVT0131-003A INST BOOK S77UJ GVT0131-010A INST BOOK ENG,CHI(PEKIN) S77UN,S77US GVT0131-004A INST BOOK ENG,SPA,POR S77UW GVT0131-013A INST BOOK ENG,ARA,PER S77UX QAM0112-002 PLUG ADAPTOR S77UJ,S77UN,S77US,S77UW ...
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