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Related Manuals for LANDTEC BIOGAS 5000
Summary of Contents for LANDTEC BIOGAS 5000
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Page 1: Operating Manual
BIOGAS 5000 Gas Analyzer Operating Manual QED Environmental Systems, Inc. 2355 Bishop Circle West Dexter, MI. 48130 Phone: (800) 624-2026 Fax: (734) 995-1170 Email: info@qedenv.com Website: www.qedenv.com Page 1 of 61... -
Page 2: Table Of Contents
Safety instructions ..................5 Instructions for safe use ................5 MCERTS ...................... 7 CIRIA ......................8 3.0 THE BIOGAS 5000 GAS ANALYZER ..............9 The BIOGAS 5000 ..................9 BIOGAS 5000 standard product ..............10 BIOGAS 5000 OPTIONAL PRODUCTS AND ACCESSORIES ......11 Optional products .................. - Page 3 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.2 Units of measurement ................31 7.4.3 ID selection ..................32 7.4.4 Adjust backlight ..................34 7.4.5 Adjust volume ..................35 7.4.6 User Prompts ..................35 Exit menu ....................35 TAKING READINGS ..................36 Preliminary checks before taking readings (best practice) ......... 36 8.1.1 Creating an ID ..................
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Page 4: Manual Guidelines
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 1.0 Manual guidelines Hazard warnings and safety symbols Information in this manual that may affect the safety of users and others is preceded by the warning symbol. Caution - Failure to follow the correct information may result in Warning physical injury which in some cases could be fatal. -
Page 5: Introduction
OMBG5KN4.7.1 Introduction This manual explains how to use the BIOGAS 5000 portable gas analyzer. The BIOGAS 5000 is easy to use, calibrate and configure and enables consistent collection of data for improved analysis and accurate reporting, while helping to check the digester process is running efficiently. - Page 6 Extra Low Voltage (SELV) or Protective Extra Low Voltage (PELV) circuit. Only a Landtec Instrument battery pack part number 20087 or 2011113 is permitted as a replacement. This battery pack is non-field-replaceable and shall only be changed in a safe area by QED personnel or authorized distributors.
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Page 7: Mcerts
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Ex ib IIA: Model GA 5000, GEM 5000 and BIOGAS 5000 Methane Detectors; portable, battery powered with non-field-replaceable Battery Pack P/N 20087 or 2011113; intrinsically safe and providing intrinsically safe circuits (“[ib]” for Zone 1) to Model GF5.2 Temperature Probe (Connector B) and with entity output parameters as tabulated below;... -
Page 8: Ciria
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 MCERTS promotes public confidence in monitoring data and provides industry with a proven framework for choosing monitoring systems and services that meet the Environment Agency's performance requirements. The Environment Agency has established its Monitoring Certification Scheme (MCERTS) to deliver quality environmental measurements. -
Page 9: The Biogas 5000 Gas Analyzer
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 3.0 The BIOGAS 5000 Gas Analyzer The BIOGAS 5000 The BIOGAS 5000 gas analyzer is designed for anaerobic digestion. Benefits: Enables consistent collection of data for improved analysis and accurate reporting. No need for self-certification of anemometer. -
Page 10: Biogas 5000 Standard Product
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 BIOGAS 5000 standard product Reference: Hard carry case In-line water trap tubing & filter Gas analyzer instrument H2S filter (optional – if the compensated CO cell is fitted) Safety booklet Mains battery charger and adaptors:... -
Page 11: Biogas 5000 Optional Products And Accessories
4.1.1 Pitot tube (optional) The BIOGAS 5000 gas analyzer enables the use of a pitot tube to aid accurate flow measurement. The pitot tube is used for gas extraction systems and the pressure readings are taken in mbar. High gas flow is calculated in the analyzer in m (metres cubed per hour). -
Page 12: Landtec Systems Gas Analyzer Manager - Lsgam (Optional)
4.1.5 Landtec Systems Gas Analyzer Manager – LSGAM (optional) Landtec Systems Gas Analyzer Manager (LSGAM) enables the operator to maximise the operation of the gas analyzer. It enables direct communication with the unit, features a simple upload and download facility and is fully compatible with the latest Microsoft™... -
Page 13: Biogas 5000 Instrument Features
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 BIOGAS 5000 Instrument Features Physical characteristics of the instrument panel Front view: Reference: Main Gas Read Screen Soft-keys Backlight key Menu key Key 2 – Page Up Pump key LED light On/Off key Assistance key Key 8 –... -
Page 14: Analyzer Features And Keys
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Analyzer features and keys Feature Function Main Gas Read Screen Start and end screen when using the instrument. Soft-keys The function of the three ‘soft-keys’ on the front of the instrument panel is determined by menu options taken. -
Page 15: Instrument Connection Points
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Instrument connection points Top view: Ref: Connection Point: Function: Connector A Attach the USB lead for PC-to-analyzer connectivity. Inlet Port & Static Pressure Port Attach the sample tube to take a gas sample. (White port) Also used to measure the static pressure. -
Page 16: General Operational Instructions
General Operational Instructions 6.1 Switching the instrument on To switch on the analyzer, press and hold the ‘On/Off’ key. The Landtec logo will display followed by the instrument warm up. Following the instrument warm up, the ‘Date and Time’ screen is displayed prompting the technician to set the date and time and required format. -
Page 17: Instrument Status Icons
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 6.3 Instrument status icons The following icons may be displayed on the instrument screen: Icon Description Icon Description Battery charge state Battery charge state Gives the operator an Indicates less than 2 hour of charge estimation of the battery remaining. -
Page 18: Instrument Led Power States
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Instrument LED power states When the instrument is powered on a LED power light is visible on the front of the analyser, located above the ‘On/Off key’. The following LED power light states are as... -
Page 19: Instrument Main Gas Read Screen
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Instrument main gas read screen The ‘Main Gas Read Screen’ is considered to be the normal operating screen and all operations are carried out from this starting point. The actual data shown on this display will depend on the version of the instrument and the options that have been selected. -
Page 20: Cleaning Instructions
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Power supply front and back drawing: Charger: Input voltage: 100-240V AC +/- 10% Input frequency: 50-60Hz +/- 10% Input current: 0.4A@100VAC .. 0.2A@240VAC Output voltage: 10.1VDC max Output current: 1.5A max Note: This charger has been internally restricted to 1.5A 6.10... -
Page 21: Operator Settings
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Operator Settings Menu key The ‘Menu’ key enables the operator to select options to set up specific parameters and perform operational tasks prior to sample readings being taken or to view data and information stored in the instrument. -
Page 22: Timers
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.2.1 Timers The timers function enables the operator to set standard purge times and set auto-power off if the unit is untouched for the period of time specified. 1) Select ‘Key 1 – Timers’ and the following screen is displayed: 2) Select ‘Key 1’... -
Page 23: View Data
4) Select soft-key ‘Exit’ to exit operation settings and return to the main screen. 7.2.3 View data This option enables the operator to view the readings collected and stored on the instrument. Readings many be downloaded to the optional Landtec Systems Gas Analyzer Manager (LSGAM) software if further analysis is required. -
Page 24: Set Alarms
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 5) Select the soft-key ‘Delete’ followed by the appropriate soft-key to delete a single reading or all filtered readings. Press soft-key ‘Cancel’ to cancel the deletion request. 6) Select the soft-key ‘Exit’ to exit the view data screen. -
Page 25: Adjust Flow Fail
Note: ID specific alarms cannot be added/edited on the analyzer, to add/edit ID specific alarms, please use the optional Landtec Systems Gas Analyzer Manager (LSGAM) Software. 7.2.5 Adjust flow fail This option enables the operator to adjust the flow fail tolerance of the instrument, i.e. -
Page 26: Device Settings
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 3) Manual adjustment of the flow fail is available via this option and can be carried out with use of ‘Key 4 – Scroll left’ ( ) less sensitive and ‘Key 6 – Scroll right’ (>) more sensitive. - Page 27 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Select ‘Key 2 – Set Time’ and key in the required time (hh:mm). Type the time using the numeric keypad and press the ‘Enter’ key to confirm the update. The operator may also change the default time zone. Selecting the ‘Key 4 Scroll- left’...
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Page 28: Bluetooth
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.3.2 Bluetooth This option enables the operator to set and utilize Bluetooth technology. This may be useful when downloading gas readings from the analyzer to the PC instead of connecting the analyzer to a PC via a USB cable. -
Page 29: Diagnostics
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Note: The communications setting ‘Legacy’ mode is for use with GAM >=v1.5. GA5K mode is reserved for future applications – use with 5000 series updater tool Select soft-key ‘Exit’ to exit the screen and return to the ‘Device Settings’ menu. -
Page 30: Operating Language
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.1 Operating language This option enables the operator to specify the operating language displayed for the instrument. Select ‘Key 1 – Operating Language’ and the following screen is displayed: Set the required language for the gas analyzer by selecting the appropriate function key. -
Page 31: Units Of Measurement
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.2 Units of measurement This option enables the operator to specify the default units of measurement for the instrument. 1) Select ‘Key 2 – Units of Measurement’ and the following screen is displayed: 2) To set the required units of measurement toggle and choose from the following:... -
Page 32: Id Selection
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.3 ID selection The ID selection screen allows the operator to scroll through all IDs, including those uploaded from LSGAM and added directly onto the instrument, and then make a selection. Detailed information regarding the currently selected ID, such as flow device type and pump runtime, are displayed below:- By selecting ‘Key 5’... - Page 33 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Changing the sort order By default the IDs are sorted in the order in which they were transferred to the instrument. To change the sort order between unsorted, sort by name or sorted by distance to travel press Key 0.
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Page 34: Adjust Backlight
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.4 Adjust backlight This option enables the operator to adjust the backlight (brightness). Having this set to a darker setting will help preserve the battery power 1) Select ‘Key 4 – Adjust Backlight’ and the following screen is displayed: 2) Keys 4 and 6 can be used to adjust the brightness of the display screen. -
Page 35: Adjust Volume
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7.4.5 Adjust volume This option enables the operator to adjust the volume for the internal speaker, for example the alarm tone. A lower setting will help preserve the battery power. 1) Select the ‘Menu’ button on the front of the analyser to display the ‘Device Settings’... -
Page 36: Taking Readings
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Taking Readings Preliminary checks before taking readings (best practice) Prior to use, it is good practice to ensure Start that: Step 1 Step 1 If using LSGAM - all necessary ID codes and information have been... -
Page 37: Creating An Id
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Inhaling hydrogen sulphide gas (H S) or other harmful gases can cause Warning death. It is the responsibility of the user to ensure that he/she is adequately trained in the safety aspects of using H S and other harmful gases. -
Page 38: Special Actions
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Special actions This menu enables the operator to perform the additional following functions out of sequence if so desired. From the ‘Main Gas Read Screen’ select the soft-key ‘Special Actions’ and the following menu is displayed: ... -
Page 39: Configuration Of The Data Logging Option
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 8.3.1 Configuration of the data logging option 1) Connect the gas inlet (white port) to the sample point. The yellow exhaust hose can be vented a safe distance from the sample point; do NOT re-circulate back into the system. -
Page 40: Flow Devices
An anemometer How to use an anemometer (optional) The BIOGAS 5000 gas analyzer has the facility to attach an anemometer device enabling the site engineer to measure the flow of gas within an extraction system. The anemometer can be set to display two values; m/s (meters per second) and m (metres cubed per hour). - Page 41 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 For example: Pipe OD Pipe ID Wall Thickness If you do not have any suitable monitoring points you will need to drill (tap of ¾” BSP pipe thread) a hole in the piping of between 25mm and 30mm in diameter to seat the conical fitting on the anemometer (which is roughly between 20mm to 34mm).
- Page 42 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Instructions for use: Attach the anemometer to ‘Connector C’ (refer to section 5.3 – Instrument connection points). Place the anemometer into the pipe (sample point) ready to take the reading. To take a flow measurement when using an anemometer, follow the instructions displayed on the analyzer.
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Page 43: How To Use A Pitot Tube (Optional)
OMBG5KN4.7.1 How to use a pitot tube (optional) The BIOGAS 5000 gas analyzer enables the site engineer to take gas measurements using a pitot tube. The pitot tube is used for gas extraction systems and the pressure readings are taken in mbar. Gas flow is calculated in the analyser in m /hr (metres cubed per hour). -
Page 44: Cross Gas Effects On Chemical Cells
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 7) To take flow readings using a pitot tube, please follow the instructions displayed on the front of the instrument. The user will be prompted to complete each step and should follow the instructions on screen. -
Page 45: How To Use A Temperature Probe (Optional)
The temperature probe enables the site engineer to measure the temperature of the gas within a sample point. The BIOGAS 5000 gas analyzer uses the temperature of the gas to give more accurate flow measurement readings as part of the instrument calculation. -
Page 46: Taking Gas And Flow Measurement
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Taking gas and flow measurement If using GAM Select or Add Select Set up GAM & Instrument Main Gas Read Borehole Id and Air Purge START soft-key press the ‘Enter’ UPLOAD to warm up Screen Instrument screen ‘Next ID’... -
Page 47: Calibration
Frequency of calibration – best practice The BIOGAS 5000 gas analyzers can be checked against a known concentration of gas, to give confidence that the analyzer is operating as expected at the time and conditions in which it is being used. -
Page 48: Calibration Gases
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 When undertaking the monitoring with an understanding of the history of the gas levels of that site, a calibration check could be triggered if the readings measured are different to what is expected. Note: For assistance please contact Technical Support at (800) 968-2026 or email landtec_support@qedenv.com... -
Page 49: Calibration Equipment
The regulator supplied with the calibration kit is pre-set for flow and pressure rates that are factory set. If you are using a non Landtec supplied regulator, please ensure that it does not supply any greater than 200 mbar pressure. Page 49 of 61... -
Page 50: Gas Analyzer
OMBG5KN4.7.1 Gas analyzer For the BIOGAS 5000 gas analyzer the calibration options can be found by selecting the ‘Menu’ key followed by soft-key ‘Operation Settings’. Select ‘Key 1 – Gas Check’ then follow the instructions on the analyser screen by selecting ‘Key 2 – Check Spans’. -
Page 51: Gas Check In Fresh Air
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 9.7.1 Gas Check in fresh air Switch on the Main Gas Read instrument and Select key 2 Select key 1 START Screen select the ‘Gas Check’ ‘Gas check’ complete the ‘Menu’ key instrument warm up. -
Page 52: Calibration - Mixtures 1, 2, & 3
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 9.7.2 Calibration – mixtures 1, 2, & 3 Switch on the Main Gas Read instrument and Select key 2 START Screen select the complete the ‘Gas check ’ ‘Menu’ key instrument warm up. Press Connect the flow Select correct gas mixture: ‘Enter’... -
Page 53: Restore To Factory Settings
9.10 Calibration summary The BIOGAS 5000 gas analyzer has the facility to log the history of user calibrations. 1) Select ‘Key 4 – Summary’. 2) The operator may view the calibration data history stored by ID, technician, timestamp, type and calibration result. -
Page 54: Problem Solving
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 10.0 Problem Solving This section outlines various warning and error messages which the operator may receive during general operation of the instrument. For further assistance please contact Technical Support at (800) 968-2026 or email landtec_support@qedenv.com 10.1... -
Page 55: Service
QED recommends a service and recalibration every 12 months. The BIOGAS 5000 range is ATEX certified for use in potentially explosive areas. As such it should be serviced only by qualified engineers. Failure to observe this will result in the warranty becoming invalid and could invalidate the ATEX certification. -
Page 56: Warranty Policy
BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 12.0 Warranty Policy This instrument is guaranteed, to the original end user purchaser, against defect in materials and workmanship for a period of 3 years from the date of the shipment to the user. During this period QED will repair or replace defective parts on an exchange basis. -
Page 57: Glossary Of Terms
The BIOGAS 5000 analyzer can be set to convert into a flow. See also flow measurement. ATEX certification The BIOGAS 5000 is ATEX certified to zone 1 & 2 areas above ground not in mines. Auxiliary channel This refers to the channels where external devices will be connected or displayed. - Page 58 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Clean air purge Process used to clear out gas from the sample tube and analyzer prior to taking a new reading. Carbon monoxide Carbon dioxide Data logging Data logging enables the operator to leave the...
- Page 59 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Landtec Systems Gas Also referred to as LSGAM. PC based software Analyser Manager which enables the operator to upload and download information to/from the analyzer. LSGAM enables operators to maximize the operation of their gas analyzer. It features a simple upload and download facility and is fully compatible with the latest Microsoft™...
- Page 60 The internal component used to measure the relative pressure. Residual N The calculation for the residual N used on the latest version of the BIOGAS 5000 platform is as follows: Residual N = Balance – (O % x 3.76) Where, Balance = 100% - (CH % + CO %) and 3.76 is the ratio of O...
- Page 61 BIOGAS 5000 Gas Analyzer OMBG5KN4.7.1 Temperature probe External device used to measure the gas temperature at the sample point. This is optional. Upload Terminology used for the movement of data from the PC via GAM software application to the analyzer.
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