ADENDORFF ZAY7045FG Operating Manual

Bench milling & drilling machine

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Supplied by
Adendorff
Machinery Mart
152Rosettenville Road,Springfield
Te 1:(011)683-8360
ZAY7045FG
BENCH MILLING&DRILLING MACHINE
OPERATING MANUAl

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Summary of Contents for ADENDORFF ZAY7045FG

  • Page 1 Supplied by Adendorff Machinery Mart 152Rosettenville Road,Springfield Te 1:(011)683-8360 ZAY7045FG BENCH MILLING&DRILLING MACHINE OPERATING MANUAl...
  • Page 2: Table Of Contents

    CONTENTS SA F E TY WA R NI N G - -- - - - - -- -- ---- ------ - - - --- 3 SP E CIFIC ATI O N - - - -- - -- -- - - - ------- - - ---- - - 4 IN S TA LL AT I O N O PER AT I O N --------- - - - --------------------6 EL E CTRICA L S Y ST EM -- - ---- -�...
  • Page 3 SAFETY WARN I NG �----� 1. READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE 2. KEEP GUARDS IN PLACE AND IN WORKING ORDER 3. KEEP WORK AREA CLEAN, CLUTTERED AREA INVITE INJURIES 4. KEEP CHILDREN AND VISITORS AWAY FROM WORK AREA 5.DRESS PROPERLY, NO LOOSE CLOTHING, GLOVES NECKTIES,OR OTHER JEWELRY TO GET CAUGHT IN MOVING PARTS, WEAR PROTECTIVE HAIR COVERING TO CONTAIN LONG HAIR.
  • Page 4: Specification

    SPECIFICATION Model ZAY7045FG Max. dri 11 ing capacity 40rm, Max. face mi 11 capacity 80 rm, Max. end mi 11 28rm, capacity Max. tapping capacity 130mm Max. spindle stroke Swivel diameter of spindle 680mm Swivel angle headstock perpendicular direction 450mm Max.
  • Page 5 FEATURES This machine may be used for surface cutting, dri] ling, milling, and tapping. (2) This machine is of fine quality, can be operated easily, it is not limited to skilled operator. (3) The drilling and milling operation can be performed two methods: l)Hand operation, which makes quick feeding drilling.
  • Page 6: Operation.

    INSTALLATION (I) Ensure the headstock is as lower as possible, and be fixed on the column tightly before moving machine. while moving machine, keep its balance and safety. (2) Don't mount the machine at the sunshine place to avoid the deformity of machine and the loss of accuracy.
  • Page 7 (6)Adjust the positive depth stop gauge according to working depth. the .scale sjze (7)Adjust accord.ing to ,rnrking need. Dr i i ng operation hole (which not pass through workpiece), turn blind th€ off the knob make loose the taper body of worm gear and spring base, then adjust the positive depth stop gauge so that the distance from the tip of the drilling bit to the end of the blind hole is equal to the desired depth.
  • Page 8 11-L I -L I -M 1 -H JI -M I ]J -H [ 125 0 37.� I 110 17 5 1500 7. lnstal I ing and changing tools WARNING: BE SURE THE POWER IS TURNED OFF AND THE MACHINE UNPLUGGED BEFORE INSTALLING OR CHANGING TOOL BITS. (!)Removing face mill or drill chuck arbor.
  • Page 9: Trouble Shooting

    TROUBLE SHOOTING 1. The machine doesn't run when the power switch is turned ON (a)The knob is in the STOP position (b)A fuse has burned out---Check in the sv.i tch hox, ancJ replace it necessary. (c) Jf there is a surge in the current, the circuit breaker may have opened---Press lhe circuit hreaker if it is in open position.
  • Page 10 inner beari n� covers. adjust them so there is no free play in the taper bearing, and the bearing free]y. Tighten them against turns each other to save this adjustment. (c)The gap of the taper sliding plate is too widc--Adjust the bolt tension.
  • Page 11: Maintenan Ce

    (c) If overheating or unusual noises are produced, stop the machine immediately to check for lack of' ]uhrication, faulty adjustments, dull tool bits or other deficiencies, correct any problems before resuming work. (d) Keep the work area clean. 3.Weekly maintenance (a) Clean and coat the lead screw with oil.
  • Page 12 ELECTRICAL SYSTEM WARNING:l.A fuse must be connected between machine and power. 2. The ground terminal of machine must be grounded properly 3.Don't open electrical box during operation, if something is wrong with machine, please ask repairman for help. ---- SPECIFICATIONS OF THE FUSE Vo u1gc ohase Single phase...
  • Page 13: Parts List

    Supplied by Aden dorff Machinery Mart 152Rosettenville Road,Springfield Tel :(011)683-8360 ZAY7045FG BENCH MILLING&DRILLING MACHINE PARTS LIST...
  • Page 14 SPINDLE ASSEMBL V · ' .·...
  • Page 15 SPINDLE ASSENBLY QTY. PART No. DESCRIPTION XZ32G-03-001 Spindle GBff8S8-88 Stop washer 30 GBff810-86 Nut M30XI.5 G Bff 5780-86 Bolt M6X50 XZ32G-03-003 Graduate rod base GBff41-86 NutM6 Anti-dust cover XZ32G-03-002 Bea ring 30208/P6 GB!f297-94 XZ32-03-002 Rack sleeve XZ32G-03-004 Rubber flange GBff297-94 Bea ring 30206/P6 Spring pin <P3X18 GBff879-86...
  • Page 16 TABLE ASSEMBLY i.9-...
  • Page 17 l'AHL.E ASSENHLY QTY. PART No. DESCRIPTION GBff7270.4 Handle Bl\1tOx80 XZ32G-10-001 Hand wheel GB/T73-85 Screw M6xtO XZ32G-10-002 Dial clutch GB/T879-86 Spring pin 5x40 Dial ring XZ32G-10-044 Screw M8xt6 GB/T70-85 XZ32G-10-003 Square flange Taper pin 8x30 GBffl 18-86 Oil cup J8ff7940.4-95 Thrust bearing 51103 GB{f301-94 XZ32G-l 0-004 Cross Lead Screw...
  • Page 18 TABLE ASSENBL Y PART NO. QTY. DESCRIPTION GBff119-86 Pin 8x20 XZ32G-10-021 Support XZ32G-10-041 Connective plate XZ32G-10-032 Taper gear GBff276-94 Bearing 6204-2RS Retain ring 20 G Bff894.1-86 G Brr 1096-79 Key 5x12 XZ32G-10-022 Screw GBff67-85 Screw M5x10 XZ32G-10-039 Cover GBff70-85 Screw M8x40 XZ32G-10-023 Connective base XZ32G-10-038...
  • Page 20 -- · �----- · HEADSTOCK ASSEMBLY PART NO. DESCRIPTION JBIT7l73.l-94 Handle M6·32 JBIT7270.4-94 Handqheet u·100 GB/1'77-85 Scrnr M5*8 Dial seat XZ32G-.Je..e 11 GB/f70-85 Sttew M6*14 GBIT70-85 Screw M5 .. 14 XZUG-30-009 Cover ::;__ :a XZ32G-30-008 s�er -& GB/fl76--94 ��:_ ... 6202 XZ32G-30-007 worm shaft BaJI knob MU •4 0...
  • Page 21 HEADSTOCK ASSEMBL \' PART NO. Q T \:' DESCRIPTION XZ32G-20-014 Arbor bolt CO"Ver XZ32G-20-016 GBff70-85 Screw M8*55 GB/1'893.1-86 ReaJner35 GBIT276-94 :�-;. 6202 "f§ GB/f894.1-86 lnner ring 18 XZ32G-20-020 Gear GBIT2089-84 Spring GB/T308-84 Steel ball 8 XZ32G-20-021 Gear XZ32G-20-022 Gear GB/T73-85 Screw 1(5*8 XZ32G-20-018 Shaft...
  • Page 22 HEADSTOCK ASSEMBLY PART NO. D ESC"RIPTI ON Q T \ ' XZ32G-20--042 Lock handle GB/T77-85 Screw MIO* 10 GBIT79-85 Scrt>w M10 "" XZ32G-20-041A Fixed tight collar A Xl.J2G--20-041B Fixed tight collar B GB/T3452.1-92 Gasket rint[ 9.8-2.65 GB/f70-85 Screw 1\f12 "" XZ32G-20-029 Lever shaft(short) GBff894.
  • Page 23 PACKING LIST MODEL: ZAY7045FG SERIAL NUMBER: NET WEIGHT: 330kg GROSS WEIGHT: 380kg PACKING SIZE: 880mm X 770mm X l l 60m1n ---- SPECIFICATIONS QTY' DESCRIPTION ZAY7045FG MACHINE STANDARD ACCESSORIES Open End Wrench 22 X 24 Allen Wrench 3mrn,4mm,5mm,6mm 6" Serew Driver(-) Drill Stock M.T.4...

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