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Biegler Blood and Infusion Warmer Manufacture, Assembly and Test Documentation BW 585 PCB Version BW 585 V1.6 Software V 1.2 November, 2007 BW Manufacture, Assembly, Test Documentation...
2. Notes for the User 3. Safety Cut-off 4. Temperature Adjustment 5. Assembly and Dismantling 6. Inspection Instructions 7. Test Records for BW 585 8. Safety Checks 9. Electrical Safety 10. Parts Lists 11. Exploded Drawing and Component Mounting Diagrams...
1 . T e c h n i c a l D a t a Technical Data - BW 585 Model BW 585 Voltage 230 VAC / 110 VAC Frequency 50 Hz Power consumption 300 W Preheating time max. 60 sec Operating temp.
• modifications, repairs or adjustments are or were carried out solely by Biegler or authorised personnel • only original Biegler spare parts are used for repairs (also applies to power supply cable). If the buzzer or red warning light comes on, remove the infusion or transfusion tube from the heating element and disconnect the connection tube to the patient immediately .
• wait for the temperature to stabilize • turn the spindle-trimmer P5 slowly clockwise, until the alarm-buzzer gets active • now the BW 585 slowly cools down Now check the safety cut-off again ! 45°C ( thermal time delay ) •...
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3 . S a f e t y C u t - o f f 37°C ( low temperature alarm ) • The low temperature alarm could only be activated 60 seconds after switch on the warmer. If the temperature of the heat-exchanger drops below 36,5°C, the low temperature alarm will be activeted , the first LED of the temperature control will flash and an intermittent audio alarm will sound.
1) Preparing to set the temperature • Start the test program on the computer • Plug the PC – BW 585 connecting cable into the test socket with the flat side facing outwards • Connect the blood warmer to the power supply •...
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Service interface The BW 585 is equipped with a service interface. The serial interface supplies a range of data which can prove very useful when calibrating and troubleshooting. The BW 585 can be connected direct to a PC or terminal with a suitable cable (see below) and the data displayed using a standard terminal program (Hyper Terminal).
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4 . T e m p e r a t u r e A d j u s t m e n t Input Orders: “s” Standby “r” “t” Test mode (alarm off) “e” Set mode (42.5°C, internal alarm not activated) “n”...
5 . A s s e m b l y a n d D i s m a n t l i n g 1. Work procedure 1. Check that the ring has no burrs or stains. 2. Screw four M4 x 5 mm threaded pins into the rear face of the ring. Ensure that the pins are screwed in far enough to be flush with the ring face and secure them with Loctite 222 3.
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5 . A s s e m b l y a n d D i s m a n t l i n g 26.Screw earthing wire with 3.0 mm dia. ring eye to inside of collar at back of ring and at the same height as the sealed strip heater joint using M2.5 x 4 mm cheese head screw and 2.6 mm dia.
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5 . A s s e m b l y a n d D i s m a n t l i n g 3. Rear panel work procedure • Screw an M4x30 headless setscrew into the bore bottom left in the clip as an earthing screw •...
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The person carrying out inspection of the equipment must be familiar with all the steps described in these instructions. The instructions are intended as a reference for completing the BW 585 inspection records. BIEGLER will notify customers of any amendments.
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1. CONTINUOUS TEST 1.1 General • Start-up at 38,5 °C • After approx. 15 min. measure the temperature at the heat exchanger • After 24 h measure the temperature again During this test the initial and final values must be within the tolerance range and the measurements must be taken under the same ambient conditions.
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2.READY FOR USE 2.1 General •Start-up at 41 °C •Time how long it takes for the operating temperature of 40,5°C to be reached The initial temperature should be the same as the ambient temperature. The time taken must be less than 60 sec. For arrangement of heat exchanger and measuring instrument, see Fig.1.1.1 3.OPERATING TEMPERATURE CHECK 3.1 General...
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5.1 General Apply test voltage of 1.5 kV ~ to the heat exchanger for 1 min. The test must be performed on the BW 585 after operating temperature has been reached and with the equipment still in operation (see Fig.5.1.1) There must not be any flashovers or breakdowns during the test (slight corona discharge can be disregarded).
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BW 585 / 230V 1,6A slow BW 585 / 110V 3,15A slow secondary: BW 585 / 230V / 110V 0,315A slow can be used. 8. MECHANICAL CONDITION 8.1 General The mechanical condition of the equipment (POWER CABLE) must allow further safe usage.
INITIAL / MAINTENANCE INSPECTION SERIAL No.: ......DATE: ......230V 110V PCB No.:......The tester must be familiar with the instructions before carrying out these tests ! TEST TARGET VALUE / FUNCTION ASSESMENT n. O.K. 1. Continuous test Initial value:.......°C Final value:......°C 2.
BW 585 Safety checks INTERVAL: every 12 months The following checks must be performed on this equipment at least every 12 months by persons who are capable of carrying out such safety checks as a result of their training, knowledge and practical experience .
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The performance checks listed in the operating instructions must also be carried out. The leakage current must not be greater than 1.5 times the first measured value and at the same time not greater than the above limit. If the equipment is not serviceable or safe to operate, it must be repaired or the User must be informed of the potential hazard.
--------------------------------------------------------------------------- GERB Elektronik GmbH Page 1 BLUTW1 Test Specifications Electrical Safety --------------------------------------------------------------------------- Test Item Description --------------------------------------------------------------------------- GERB024 Power measurement Effective power required by equipment is measured. Measurement time is limited and time-out is displayed. Maximum power 3.5 kVA. Ensure that BW385/BW385L is in warmup phase for test. Unit: Watt Target: 0.00 Limit: <...
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Page 2 BLUTW1 Test Specifications Electrical Safety --------------------------------------------------------------------------- Test Item Description --------------------------------------------------------------------------- GERB019 Equivalent leakage current according to figure 9 (VDE 0751) Supply voltage is connected as insulation test voltage to mains connection of equipment. Current flowing from housing to earth is measured. Equivalent leakage current must not be greater than 1.5 times first measured value and no greater than limit value of 0.75 mA.
Ground bracket HA 1002012 PCB Keyboard V1 IP 1000586 PCB Main complete V 1.6 IP 2002020 Heat exchanger BW 585 complete with sensor BW 585 and heating IR 1002586 band Silicon cord 1,10 meter HB 2002001 Plastic collar HB 3002200...
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