Hughes AN9-074-G Installation Manual

0.74 m antenna jupiter series

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0.74 m Antenna
Installation Guide
Model AN9-074-G
1039384-0001
Revision C
July 24, 2015
11717 Exploration Lane, Germantown, MD 20876
Phone (301) 428-5500 Fax (301) 428-1868/2830

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  • Page 1 0.74 m Antenna Installation Guide Model AN9-074-G 1039384-0001 Revision C July 24, 2015 11717 Exploration Lane, Germantown, MD 20876 Phone (301) 428-5500 Fax (301) 428-1868/2830...
  • Page 2 Hughes Network Systems, LLC has made every effort to ensure the correctness and completeness of the material in this document. Hughes Network Systems, LLC shall not be liable for errors contained herein. The information in this document is subject to change without notice.
  • Page 3: Table Of Contents

    Safety symbols ....................... 6 Additional symbols ................... 6 Antenna installation safety ..............7 Chapter 1 Overview ....................11 Model AN9-074-G antenna description ............... 11 Antenna installation summary ................12 Approved cables ....................14 Chapter 2 Antenna parts and recommended tools ..........15 Antenna kit components ..................
  • Page 4 Ground connections .................... 38 Antenna mast ....................38 Radio ....................... 38 Pointing ........................ 38 Chapter 5 Adjusting antenna azimuth and elevation ........... 39 Adjusting azimuth ....................39 Checking the azimuth base starting position ..........40 Coarse azimuth adjustment ................41 Fine azimuth adjustment ................
  • Page 5: Understanding Safety Alert Messages

    Understanding safety alert messages Safety alert messages call attention to potential safety hazards and tell you how to avoid them. These messages are identified by the signal words DANGER, WARNING, CAUTION, or NOTICE, as illustrated below. To avoid possible property damage, personal injury, or in some cases possible death, read and comply with all safety alert messages.
  • Page 6: Safety Symbols

    Safety symbols The generic safety alert symbol calls attention to a potential personal injury hazard. It appears next to the DANGER, WARNING, and CAUTION signal words as part of the signal word label. Other symbols may appear next to DANGER, WARNING, or CAUTION to indicate a specific type of hazard (for example, fire, or electric shock).
  • Page 7: Antenna Installation Safety

    • Striking or cutting underground cables, pipes, or electric lines can cause personal injury or property damage. Only Hughes-certified installers may install or service Hughes antennas and their components. Installers must expressly acknowledge the Hughes requirements for Hughes installations. Antenna installation safety...
  • Page 8 • Do not work in high wind or rain, or if a storm, lightning, or other adverse weather conditions are present or approaching. • Do not attempt to assemble, move, or mount the antenna on a windy day. Even a slight wind can unexpectedly create sudden strong forces on the antenna surface.
  • Page 9 • The antenna must be mounted such that no object that could reasonably be expected to support a person is within 6 ft 7 inches of the edges of a cylindrical space that projects outward from the antenna reflector toward the satellite and has the same diameter as the reflector.
  • Page 10 If the antenna or mount assembly begins to fall during the installation, do not attempt to catch it . Move away and let it fall. Note: Some installations may require additional precautions. See the appropriate site preparation and mount installation guide for more information. Antenna installation safety 1039384-0001 Revision C...
  • Page 11: Chapter 1 Overview

    This chapter presents an overview of the AN9-074-G antenna, a summary of the steps used to assemble and install the antenna, and supplemental information on tasks related to antenna installation.
  • Page 12: Antenna Installation Summary

    Figure 1: Hughes model AN9-074-G 0.74 m satellite antenna Antenna installation summary Table 1 lists the basic steps and related tasks for assembling and installing the antenna. Perform the procedures in the order listed. For detailed information on each task, refer to the sections and/or other documents listed.
  • Page 13 Task For details, see... Use Onsite Accelerated Service Installation JUPITER Antenna Pointing Guide (1039429-0001) System (OASIS) app on your smart device to determine your best line of sight (LOS) before OASIS User Guide (1040630-0001) installing your antenna, then take the required pictures.
  • Page 14: Approved Cables

    Approved cables For a list of approved coaxial cable types for the IFL between the antenna and the satellite modem, see the Hughes FSB, IFL Cable, Approved List (with lengths) for JUPITER/HTXXXX Domestic Installations (FSB 120909_01). The FSB lists the maximum cable length for each approved cable type.
  • Page 15: Antenna Parts And Recommended Tools

    Chapter 2 Antenna parts and recommended tools This chapter identifies the main components and parts provided with the AN9-074-G Ka-band antenna kit. It also provides a list of required tools you will need to successfully perform the installation. Antenna kit components Note: The radio assembly is shipped separately from the rest of the antenna and may not arrive at the same time.
  • Page 16: Az/El Mount Assembly

    Az/El mount assembly The Az/El mount assembly, shown in Figure 2 on page 16, includes components that allow you to adjust the antenna elevation and azimuth – the Az/El canister, the elevation scale, and the azimuth and elevation adjustment tools. It also includes a grounding screw, used to ground the assembly to the grounding block.
  • Page 17: Reflector Bracket And Tilt Plate

    Reflector bracket and tilt plate The reflector bracket shown in Figure 3 attaches to the Az/El mount and supports the antenna reflector. The tilt plate allows the reflector to rotate so that it can be adjusted for proper tilt. See also Figure 8 on page 25.
  • Page 18: Antenna Reflector

    Antenna reflector The antenna reflector shown in Figure 4 focuses the transmitted and received RF signals. It attaches to the reflector bracket. Figure 4: Reflector Handle the antenna reflector with care to avoid bending it or causing other damage. Feed support arm Figure 5 shows the feed support arm, which supports the radio assembly and feed horn.
  • Page 19: Radio Assembly

    Radio assembly The radio assembly shown in Figure 6 consists of the radio transmitter/receiver, polarizer waveguide, and feed horn. For information about radio polarization, see Figure 15 on page 32. Figure 6: Radio assembly Small hardware parts list Table 2 lists the small hardware parts included with the antenna kit and radio assembly.
  • Page 20: Tools

    Listed parts are used to Illustration showing Hardware parts Quantity attach... where parts are used Feed arm support to Figure 11 on page 28 inch × 1 inch hex bolts reflector bracket inch flat washers inch lock washers inch hex nuts M4 Screw with Phillips drive Radio assembly to feed Figure 14...
  • Page 21: Installing The Antenna And Radio

    Chapter 3 Installing the antenna and radio This chapter explains how to assemble and install the antenna, radio assembly, and associated hardware. Understanding Before you install the antenna, read all safety information in safety alert messages on page 5. General instructions for assembling the antenna If you work on a roof, tower, or other high structure, or use a ladder or scaffold to access the work site, follow these precautions to prevent personal injury or death:...
  • Page 22: Select The Installation Site

    Before you assemble the antenna, read these important instructions: • Sequence of steps – When you assemble the antenna, be sure to follow the instructions in this chapter in the order they are presented. For rooftop installations, assemble the antenna on the ground and then carry the fully assembled antenna up to the roof.
  • Page 23: Install The Satellite Modem

    Install the satellite modem Note: You must install the satellite modem before installing the antenna to determine the proper antenna pointing values (azimuth, elevation, and tilt). For installation instructions, refer to the appropriate installation guide for the satellite modem you are installing. Determining the pointing values and polarization setting Pointing values Once the satellite modem is fully powered up, connect your smart device through a...
  • Page 24 Note: Ensure the pole remains plumb as the concrete cures. You can accomplish this by bracing the pole. Figure 7 shows an example of how to do this. Depending on the soil type, you might need additional bracing to secure the pole.
  • Page 25: Installing The Reflector Bracket And Tilt Plate

    Installing the reflector bracket and tilt plate Attach the tilt plate and reflector bracket to the Az/El mount, as shown in Figure 1. Place the reflector bracket against the face of the Az/El mount. Make sure that the Az/El mount fits inside the lip of the reflector support, then place the tilt plate over the round opening in the reflector bracket.
  • Page 26: Installing The Antenna Reflector

    Negative tilt Positive tilt Figure 9: Tilt scale and pointer 5. Using the tilt value you obtained from the satellite modem, as described in Determining the pointing values and polarization setting on page 23, set the scale to the proper reading and lock down the five bolts. Installing the antenna reflector Follow the steps below to attach the antenna reflector to the reflector bracket.
  • Page 27 Reflector Carriage bolts (4) Reflector bracket inch x inch Phillips head screw Figure 10: Attaching the antenna reflector 3. Insert the Phillips head screw through the hole near the bottom of the reflector and into the corresponding hole in the reflector bracket, but do not tighten this screw yet.
  • Page 28: Installing The Feed Support Arm

    Installing the feed support arm To install the feed support arm: 1. Insert the feed support arm into the housing at the bottom of the reflector bracket, as shown in Figure Figure 11: Attaching the feed support arm to the reflector bracket 2.
  • Page 29: Installing The Radio Assembly

    Figure Note: Never mark the radio housing or feed horn. Marks cannot be removed and will result in the unit being scrapped if it is returned to Hughes. Figure 12: Radio position on antenna assembly 2. Guide the two tabs on the underside of the radio assembly into the bracket on...
  • Page 30 Figure 13: Proper alignment of radio to feed support arm Chapter 3 • Installing the antenna and radio 1039384-0001 Revision C...
  • Page 31: Changing Transmit Circular Polarization (If Needed)

    3. Insert the M4 Phillips head screw up through the feed support arm bracket from underneath and into the threaded socket on the bottom of the radio, as shown in Figure 14 on page 31. 4. Tighten until snug. Figure 14: Securing the radio Changing transmit circular polarization (if needed) The radio may be shipped with the polarizer set for left-hand circular polarization (LHCP) or right-hand circular polarization (RHCP).
  • Page 32 Figure 15: Determining the polarization setting of the radio 3. Compare the existing setting with the required setting you obtained in Determining the pointing values and polarization setting on page 23. If the polarizer is already set to the proper setting, skip the rest of this section and proceed to Installing the antenna assembly onto the mast on page 33.
  • Page 33: Installing The Antenna Assembly Onto The Mast

    Figure 16: Feed horn O-ring properly seated 3. Reattach the feed horn assembly by replacing and tightening the four screws to 13 in-lb ± 2 in-lb. Ensure the feed horn face is flush to the housing on all sides. Attach the feed horn assembly exactly as described in this section. Failure to do so could allow moisture to accumulate inside the radio and/or feed horn, causing damage to the equipment.
  • Page 34 Figure 17: Making sure the mast is plumb 2. Slide the antenna assembly down onto the mast so the Az/El mount fits onto the mast as shown in Figure Note: The mast must have an outside diameter of 2 inches. Az/El mount assembly Note: Reflector and reflector...
  • Page 35: Cabling, Connections, And Grounding

    Cabling requirements For a list of approved coaxial cable types for the IFL cable that runs between the antenna and the satellite modem, see the Hughes FSB, IFL Cable, Approved List (with lengths) for JUPITER/HTXXXX Domestic Installations (FSB 120909_01). The FSB lists the maximum cable length for each approved cable type for all relevant radio types.
  • Page 36: Routing The Ifl Cable At The Antenna

    Routing the IFL cable at the antenna 1. Insert one end of the IFL cable into the feed support arm and thread it through the feed support arm until it comes out the opposite end, as shown in Figure Figure 19: IFL cable configuration 2.
  • Page 37: Connecting The Ifl Cable

    All outdoor F-connector threads must be coated with dielectric grease before connecting them to the radio or ground block. See Hughes FSB HNS Broadband Requirements for RG-6 and RG-11 IFL Cable Connectors, Ground Blocks and Ground Block Location (FSB 050518_01).
  • Page 38: Ground Connections

    Hughes connectors, in conjunction with the dielectric grease on the F-connector threads, provide weatherproofing for outdoor connections. These connectors should be used in new installations, upgrades, and any repairs. Outdoor connectors on radios and ground blocks that are in areas with corrosive environments (e.g.
  • Page 39: Adjusting Antenna Azimuth And Elevation

    Chapter 5 Adjusting antenna azimuth and elevation This chapter explains how to adjust the antenna azimuth and elevation for optimum transmission and reception. It explains mechanical adjustments only. For explanation of the pointing process for this antenna, see the JUPITER Antenna Pointing Guide (1039429-0001).
  • Page 40: Checking The Azimuth Base Starting Position

    Checking the azimuth base starting position Before making any azimuth adjustments, ensure the azimuth lockdown bolts are centered in the curved slots in the azimuth base. See Figure 22 on page 40. If the bolts are not centered in the slots: 1.
  • Page 41: Coarse Azimuth Adjustment

    Coarse azimuth adjustment Make coarse azimuth adjustment as follows: 1. Loosen the three Az/El canister nuts shown in Figure 23 enough to allow the antenna assembly to rotate freely on the mast. Figure 23: Az/El canister nuts 2. Holding the reflector bracket, point the antenna reflector as accurately as possible in the direction indicated in OASIS or on the installation reference sheet.
  • Page 42: Adjusting Elevation

    Adjusting elevation Figure 24 illustrates how to adjust the antenna elevation by moving the antenna up and down relative to the horizon. Figure 24: Adjusting antenna elevation To adjust antenna elevation: 1. Loosen the elevation lockdown nuts on each side of the Az/El mount. See Figure Figure 25: Elevation adjustment components Chapter 5 •...
  • Page 43: Weatherproof The Cable Connections

    5. Secure the coarse elevation setting by tightening the two elevation lockdown nuts on either side of the Az/El mount. Weatherproof the cable connections Hughes connectors, in conjunction with the dielectric grease, provide weatherproofing for outdoor connections. These connectors should be used in new installations, upgrades, and any repairs.
  • Page 44 Figure 27: Hughes-approved IFL cable connector with additional weatherproofing Chapter 5 • Adjusting antenna azimuth and elevation 1039384-0001 Revision C...
  • Page 45: Index

    Index Adjusting Grounding 38 azimuth 39 elevation 42 polarization 31 Polarization 23 Hardware parts list 19 Antenna kit components 15 mount installation 23 Az/El mount assembly IFL cable 14, 35 description 16 weatherproofing 43 mounting to mast 33 Installation Azimuth selecting a site 22 adjusting 39 summary of steps 12...
  • Page 46 connecting cables 37 Summary of installation steps 12 Radio assembly connecting cables 37 description 19 installing 29 Tasks related to installation 12 Tilt plate, installing 25 Reflector description 18 Tilt, adjusting 26 Tool list 20 installing 26 Torque values (table) 22 Reflector bracket description 17 Transmitter, radio 19...

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