Mercedes-Benz Arocs Introduction Into Service Manual
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Mercedes-Benz Arocs Introduction Into Service Manual

Model 964
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Introduction of the New
Truck Generation
The New Arocs (Model 964)
Introduction into Service Manual
– This printout will not be recorded by the update service. Status: 01 / 2013 –

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Summary of Contents for Mercedes-Benz Arocs

  • Page 1 Introduction of the New Truck Generation The New Arocs (Model 964) Introduction into Service Manual – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 2 Mercedes-Benz Service Introduction of the New Truck Generation The New Arocs (Model 964) Daimler AG · Technical Information and Workshop Equipment (GSP/OR) · D-70546 Stuttgart – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 3 Information and copyright Product Portfolio You can also find comprehensive information on our complete product portfolio in our Internet portal: Link: http://aftersales.mercedes-benz.com Questions and suggestions If you have any questions or suggestions concerning this product, please write to us. E-mail: customer.support@daimler.com...

  • Page 4: Table Of Contents

    Drive Engines Engine OM 473 Technical data Engine air intake Exhaust system Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 5 Transmission overview Hydraulic Auxiliary Drive (HAD) General Front axle High-pressure pump/side module Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 6 Wheels and tires Steering Fuel tank Body Networking Overall network Lights Exterior lights Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 7 Transmission G 280-16 VG 2800-3W, VG 3000-3W Models 963, 964 Annex Abbreviations Index Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 8: Preface

    This Introduction into Service manual is also avail- able in digital form as a PDF in SDmedia. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 9: New Features/Modifications

    The 6x2/4 vehicles will follow in November 2013. W00.01-1026-00 The new Arocs Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 10 • Transmission with manual shift available • Flexible frame W00.00-1070-00 Arocs (V1B) model 964 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 11 Actros and Antos model 963, and are there- fore not described again here. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 12 33 t Steel 744 mm 964.331 8x4/4 41 t Steel 744 mm Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 13 8x4/4 32 t 834 mm 964.041 8x4 ENA 32 t 834 mm Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 14 964.341 8x4 ENA 32 t 834 mm 964.326 33 t 834 mm Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 15 Concrete mixers 964.338 8x4/4 41 t Steel 834 mm Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 16: Product Groups

    3 Planetary hub reduction axles 4 Stabilizer bar 5 Steel rims 6 Large tires Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 17 11 Batteries 2 x 12 V/140 Ah, low-maintenance (E1F) 12 Omission of roof hatch/roof vent flap (D9T) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 18 33 t 964.338 8x4/4 Concrete mixer 41 t 964.403 Semitrailer tractor 18 t Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 19: Increased Gross Combination Weights

    Planetary hub reduction rear axle with ring gear 300 (A2G) or (A2H) (A2G) or hypoid rear axle with ring gear 485 (A2I) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 20: Equipment

    Step, with handrail on roof W88.30-1036-00 Step, with handrail on roof (F7Z) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 21: Drive

    W33.00-1035-00 Axle load compensation Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 22: Engines

    • 375 kW (510 hp), 2500 Nm (M3D) W01.10-1144-00 Engine OM 473 Euro VI Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 23: Engine Om 473

    7 Refrigerant compressor Left ("cold") side of engine Right ("hot") side of engine Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 24 2 Turbocompound turbine wheel 5 Secondary reduction gear 3 Primary reduction gear 6 Crankshaft gear Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 25: Technical Data

    Cylinder spacing Rail pressure (max.) 2400 Weight (DIN-GZ) 1092 1243 with max. power Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 26 OM 473, 425 kW/2800 Nm (M3P) c OM 473, 460 kW/3000 Nm (M3V) Torque Power Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 27: Engine Air Intake

    OM 936 and steel-sprung cab mounting. W09.00-1018-00 Cyclone prefilter for coarse dust (M8L) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 28: Exhaust System

    Exhaust pipe, curved, over second axle Exhaust pipe, over fender, second axle Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 29 Exhaust system, end pipe downwards (K7A) in combination with exhaust pipe, straight, over second axle (K7R) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 30: Clutch

    425 – 460 kW OM 473 — — S = standard; X = special equipment Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 31: Turbo Retarder Coupling

    W25.40-1143-00 Turbo retarder coupling Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 32: Transmission Data

    W26.00-1058-00 Transmission with bolted support arms Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 33 W26.10-1156-00 Transmission G 141-9 (G1F) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 34: Introduction Of The New Truck Generation - The New Arocs (Model 964) I

    11.72-0.69, maximum input torque = 2600 Nm. The G 260-16 is suitable for higher gross combina- tion weights. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 35 Transmission G 260-16 with secondary water retarder (B3H) and DNA MB 135-11b/2c dual power take-off (N4L) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 36 (ratio spread) 14.57 17.17 17.03 16.99 Weight (kg) Oil filling capacity (l) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 37: Gearshift, Manual (G5H)

    W26.10-1151-00 Overview of cable shift (illustrated on the 6x4 dumper) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 38 3 Selector cable Connection piece locked 4 Selector cable connection piece Connection piece unlocked Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 39 1 Shift cable 3 Selector cable 5 Power-assisted gear shifting pneumatic cylinder Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 40: Transmission Modes

    "heavy" mode will be available from 11/2013. "municipal" mode will be available from 11/2014. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 41 Available as of 11/2014, only for solo vehicles with OM 936 and OM 470 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 42 (SLT) option (V9A) S = standard; X = special equipment Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 43: Power Take-Off

    DNA MB 135-11b/2c, flange + MPA, M speed 1.77 DNA MB 135-11b/2c, flange + MPA, H speed 2.60 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 44 PTO flange, smooth, D=150 mm Code Transmission lock Live PTO transmission lock Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 45: Transmission Overview

    OM 936. • Offroad step-down ratio: 1.42 W28.10-1078-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 46 • Road step-down ratio: 1.04 for all engine variants. W28.10-1080-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 47: General

    340 kg and can also be used with a EURO • Model 963/964 6x2/6x4 with engine 470/471 trailer. (mid-2014) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 48 4 High-pressure pump 2 Side module 5 Expansion reservoir 3 Valve control block Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 49: Front Axle

    W55.90-1001-00 Overview of front axle with wheel hub motors Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 50: High-Pressure Pump/Side Module

    Information on the HAD system is stored in WIS under the function (sub-) group 55.90. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 51: Frame

    Position of front axle on model 963 Position of front axle on model 964 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 52 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 53: Axles

    347 mm with 315/80 R22.5 tires. W33.35-1002-00 Front planetary hub reduction axle Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 54 FD 233 P - 9.0 / S 22.5 planet gears, 9.0 t 730.152 (2nd FA) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 55 W33.00-1034-00 Front axle, straight version (A1Y) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 56 265 mm. The exact dimension depends on the ton- nage of the front axle. W33.00-1033-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 57 A Rear axles for single and twin tires B Wide rear axles for single tires Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 58 R 485 - 13 A / C 22.5 Disk brakes hypoid, 13.0 t Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 59 T – 7.5 SLA / C 22.5 Disk brakes load relief, liftable Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 60: Suspension

    2 x 10.0 t means 2 times 10 t load capacity, i.e. a total of 20 t on the rear axles. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 61: Brakes

    W42.00-1031-00 Disk brakes with full protection (B2E) Rear axle Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 62: Wheels And Tires

    390, hypoid, 9.5 t, single (A2O). W40.10-1025-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 63: Steering

    If the electrical system fails, the hydraulic steering assistance remains intact. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 64 A77 Steering angle sensor ® 4 Servotwin steering gear Buffer battery 5 Working cylinder Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 65 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 66 2nd page: With long text (driver instructions) when the right arrow steering wheel button is pressed Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 67: Fuel Tank

    565 mm and a max. volume of 390 l. W88.30-1035-00 Guard plate, for tank (K5R) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 68: Cab

    Arocs. W88.70-1037-00 Mirror cover, construction vehicle (F0Y) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 69 StreamSpace L cab, body floor height 600 mm BigSpace L cab, body floor height 765 mm Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 70 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 71 Interior concept (when equipped with manual shift) W68.10-1103-00 Interior concept (when equipped with Mercedes PowerShift 3) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 72 765 mm; if there is an engine tunnel, then always 600 mm. Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 73 (M9V) increases the front angle of approach. W88.30-1034-00 Guard plate under bumper (M7J) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 74: Overall Network

    Overall network Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 75 Overall network Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 76 Overall network Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 77 Overall network Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 78 Overall network Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 79 (CGW) control unit (A2). W54.21-1617-00 Single SAM, front view Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 80 18-pin as standard. From 05/2013 connectors with up to 40 pins will be used. W00.16-1099-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 81: Exterior Lights

    Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 82 Protection Pack (Z9E) or sepa- rately (L1Q). W82.10-1148-00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 83: Engine Om 936

    W58.20-1095-00 number FG 07 Set B Category Mercedes-Benz Truck - Basic Operation Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 84 Category Mercedes-Benz Truck - Special Operation Note In combination with an engine hoist Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 85: Engine Om 470

    Category Mercedes-Benz Truck - Basic Operation Note For vehicles without factory-installed lifting eyes Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 86: Transmission G 140-8

    W58.20-1086-00 number FG 26 Set B Category Mercedes-Benz Truck - Basic Operation Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 87 Category Mercedes-Benz Truck - Basic Operation Note In combination with W 715 589 02 33 15 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 88: Transmission G 280-16

    Category Mercedes-Benz Truck - Basic Operation Note In combination with W 715 589 02 07 00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 89: Vg 2800-3W, Vg 3000-3W

    W58.20-1101-00 number FG 28 Set B Category Mercedes-Benz Truck - Basic Operation Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 90: Models 963, 964

    Category Mercedes-Benz Truck - Basic Operation Note In combination with W 001 589 88 21 00 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 91: Abbreviations

    Chassis Level Control System Acceleration skid control Communications interface Anti-theft alarm system Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 92 Instrument Cluster Unit Common Economic Commission for Europe Independent Truck Heating (TRUCK auxiliary heater) Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 93 Society of Automotive Engineers Diesel engine Signal acquisition and actuation module Steering wheel angle sensor Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 94 (driver assistance system control unit) Secondary Water Retarder Permissible gross vehicle weight (max. GVW) Semitrailer tractor Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...

  • Page 95: Index

    ..... .65 Introduction of the New Truck Generation - The New Arocs (Model 964) – This printout will not be recorded by the update service. Status: 01 / 2013 –...
  • Page 96 Daimler AG, GSP/OR, HPC R 822, D-70546 Stuttgart Order No. HLI 000 000 11 04 – Printed in Germany – 01/13 – This printout will not be recorded by the update service. Status: 01 / 2013 –...

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