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Ransomes greens king IV 62289 Service Manual
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Ransomes greens king IV 62289 Service Manual

Ransomes greens king IV 62289 Service Manual

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Service Course Manual
Greens King IV
Model: 62289
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
G B

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Summary of Contents for Ransomes greens king IV 62289

  • Page 1 ® Service Course Manual Greens King IV Model: 62289 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
  • Page 3 INDEX SPECIFICATION CONTROLS ENGINE STEERING WHEELS & TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES...

  • Page 5: Specifications

    SECTION 1 Specifications Product Infomation....................... Engine............................Cutting Units/Tractor......................

  • Page 6: Product Identification

    IF IC A T IO NS P R ODUC T IDE NT IF IC A T ION 62287 ......G reens K ing IV, 16 hp gas oline Always provide the s erial number of the unit when ordering engine, manual s teering. Without replacement parts or reques ting s ervice information.
  • Page 7 TR A C T OR T ires ........ 18 x 9.5 - 8 tubeles s Transport ....0 - 6.6 mph (10.6 kph) P ress ure: ......8-12 ps i (55-83 kPa) R everse..... 0 - 3.5 mph (5.6 kph) B attery: Hydraulic S ys tem: C apacity......
  • Page 9 SECTION 2 Controls Contols Control Description...
  • Page 10 R eel C ontrol Lever T hrottle Parking B rake Lever C hoke (G as oline) Traction Lever G low P lug S witch (Dies el) Temperature G auge (Dies el) F use, G low P lug (Diesel) Volt Meter Accelerator Pedal Ignition S witch B rake Pedal...
  • Page 11 C ONT R OL DE S C R IP T IONS R eel C ontrol L ever - Us ed to operate the cutting O. C hoke (G as Units ) - P ull the choke control knob units. P us h lever(s) forward for forward rotation. P ull upwards to close the choke plate when s tarting a lever(s) back for R evers e rotation.
  • Page 13 SECTION 3 Engine Engine specifications Engine oil Air filter...
  • Page 14 Engine Specifications Model: D662 EB Type: Vertical water cooled, 4 cycle diesel engine Number of cylinders: 3 Bore & Stroke : 64 X 68mm (2.52 X 2.68inches) Total Displacement: 0.656 Litre (40.03 cu.in) Combustion Chamber: Spherical type (New TVCS) Order of firing: 1 - 2 - 3 Direction of rotation: Counter-clockwise (viewed from flywheel side) Injection pump: Bosch MD type mini pump Injection pressure: 1991 psi...
  • Page 15 E NG INE OI L C heck the engine oil at the s tart of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Dies el E ngine Dips tick Dies el E ngine: S afe Operating R ange Perform initial oil change after firs t 50 hours of operation and...

  • Page 17: Section 4 Steering

    SECTION 4 STEERING Steering assembly Steering valve assembly...
  • Page 18 Dies el Units Only S teering Unit OUT Port S teering Unit IN Port S teering S teering Unit R T Unit LT Port Port...
  • Page 19 Tighten in sequence gradually until final torque 27-33Nm (20-24 Ft Lbs) is reached. S et Torque Steering Nut To 34-41Nm (25-30 Ft/Lbs)

  • Page 21: Section 5 Wheels And Tyres

    SECTION 5 WHEELS AND TYRES Tyre pressures Wheel and axle assembly...

  • Page 22: Wheel Mounting Procedure

    T Y R E S Keep tyres properly inflated to prolong tyre life. C heck C AUT ION inflation pres sure while the tyres are cool. Inspect tread wear. Unles s you have the proper training, tools and 9. C heck the pres s ure with an accurate, low pres s ure experience, DO NOT attempt to mount a tyre on a rim.
  • Page 23 G reens K ing IV G reens K ing IV P lus Torque 88-115Nm (65-85 Ft Lbs) Torque 110-134Nm (81-99 Ft Lbs) Tighten axle nut then back off 1/2 to 1 turn. Wheel should rotate freely with very little side play.
  • Page 25 SECTION 6 HYDRAULICS Hydraulic Components Hydraulic Schematics 1 - Traction, transport speed 2 - Traction, mow speed 3 - Lowering, reels on 4 - Reels down and on 5 - Lifting cutting units 6 - Backlap Tools required:Standard automotive hand tools, including torque wrench, seal drivers, circlip pliers and bearing driver.
  • Page 26 Hydraulics Components Gear Pump Stack Traction Section - 0.59 ci (9.7CC) Lift/Lower Section & Right Hand Unit - 0.38 ci (6.23CC) Centre Unit Drive - 0.38ci (6.23CC) Left Hand Unit Drive - 0.38ci (6.23CC) Steering - 0.38ci (6.23CC) Torque nuts in sequence to 22-24Nm (16-18 Ft Lbs) Lift/lower sequence valve - New type, as fitted from machines serial number 62289 2990 and above.
  • Page 27 Control Valve Block Traction Control Spool Left Hand Cutting Unit Control Spool Centre Cutting Unit Control Spool Right Hand Cutting Unit/Lift- lower Control Spool Main Relief Cartridge...
  • Page 28 Control Valve Block Control Spool Sections Lower Relief valve Torque to 25-30 Nm Main Relief Valve (18-22 Ft Lbs) Torque to 17-21 Nm (12.5-15.5 Ft Lbs) Section Relief valves X 3 Torque to 25-30 Nm (18-22 Ft Lbs)
  • Page 29 Pump Power Steering 3400 RPM 1500 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc Valve Traction Motors...
  • Page 30 TRACTION -- TRANSPORT SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc...
  • Page 31 TRACTION-- MOW SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc Valve...
  • Page 32 LOWERING - REELS ON Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Lift / Traction Reel Reel Reel Lower 1600 .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc...
  • Page 33 REELS DOWN AND ON Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc...
  • Page 34 LIFTING CUTTING UNITS Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc Valve...
  • Page 35 BACKLAP Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc Valve Traction Motors...
  • Page 36 TRACTION-- MOW SPEED Pump Power Steering 3400 RPM 1500 1500 Control Valve 1100 Traction 1600 Lift / Reel Reel Reel Lower .059 Std. .052 Soft Micron Filter Front Lift Traction Cylinder Metering Valve Center Rear Lift Reel Cylinder Motor Sequence 195cc 195cc Valve...

  • Page 37: Section 7 Electrical System

    SECTION 7 ELECTRICAL SYSTEM Electric components Electrical schematics 1 - Hot 2 - Start 3 - Run 4 - Backlap...
  • Page 38 Electrical Components Neutral switch Parking brake switch Brake switch Mow cut out switch Backlap Switch Rectifier Seat time delay relay...
  • Page 39 GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY SWITCH STARTER GAUGE RELAY BRAKE SWITCH SWITCH...
  • Page 40 GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY SWITCH STARTER GAUGE RELAY BRAKE SWITCH SWITCH...
  • Page 41 GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY SWITCH STARTER GAUGE RELAY BRAKE SWITCH SWITCH...
  • Page 42 GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY SWITCH STARTER GAUGE RELAY BRAKE SWITCH SWITCH...
  • Page 43 GLOW PLUGS FUEL SOLENOID BATTERY GLOW PLUG BRK. LT. SWITCH BRK. LT. SWITCH 30 AMP FUSE BACKLAP LOCKOUT SWITCH Off - G+M SEAT ON - L+S SWITCH OIL LT. OIL PRESS. SWITCH TIME BACKLAP TEMP DELAY SWITCH STARTER GAUGE RELAY BRAKE SWITCH SWITCH...

  • Page 45: Section 8 Preventative Maintenance

    SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart...
  • Page 46 MAINT E NANC E & L U B R IC AT IO N C HAR T S G E NE R A L 2. Lubricate with greas e that meets or exceeds NLG I WA R NING G rade 2 LB s pecifications . Apply greas e with a manual greas e gun and fill s lowly until greas e begins B efore you clean, adjus t, or repair this equipment, to s eep out.
  • Page 47 MA INT E NA NC E C HA RT S R ec ommended S ervic e a nd L ubr i c ation Inte rvals E very E very E very E very E very E very E very Yearly S ee L ubric ant 8-10...

  • Page 49: Section 9 Options

    SECTION 9 OPTIONS Options List: Cutting unit options 7 blade Fairway/Tees reel (2 RH & 1 LH required per machine) 9 blade Greens reel 11 blade Greens reel Verticut mower with 0.75” (19mm) spacing Front roller options Grooved disc assembly front roller Solid tube front roller with scraper Grooved machined steel front roller Grooved machined aluminium front roller...
  • Page 51 SECTION 10 NOTES...
  • Page 52 NOTES...
  • Page 53 NOTES...
  • Page 54 NOTES...
  • Page 55 NOTES...
  • Page 56 NOTES...
  • Page 57 NOTES...
  • Page 58 NOTES...
  • Page 59 NOTES...
  • Page 60 NOTES...