Continental Refrigerator 115/60/1 Installation And Operation Manual
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Continental Refrigerator 115/60/1 Installation And Operation Manual

Reach-ins & roll-ins (including pass-thru & roll-thru models) refrigerators, freezers & warmers
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Please fill in the following information for your NEW unit, carefully
read the instructions in this manual and file it for future reference.
MODEL NO.
SCAN this code
to download manual
SERIAL NO.
PURCHASED FROM
INSTALL DATE
INSTALLATION AND OPERATIONS MANUAL
Reach-Ins & Roll-Ins
(Including Pass-Thru & Roll-Thru Models)
Refrigerators, Freezers & Warmers
1-800-523-7138
Continental Refrigerator
A Division of National Refrigeration
& Air Conditioning Products, Inc.
539 Dunksferry Road
Bensalem, PA 19020-5908
P 215-244-1400
F 215-244-9579
www.continentalrefrigerator.com

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Summary of Contents for Continental Refrigerator 115/60/1

  • Page 1 Please fill in the following information for your NEW unit, carefully 1-800-523-7138 read the instructions in this manual and file it for future reference. MODEL NO. Continental Refrigerator A Division of National Refrigeration SCAN this code to download manual SERIAL NO.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page Receiving Your New Model ..........................3 General Information and Important Operating Facts ....................3 Serial Data Tag .....................................3 Uncrating Your New Model..........................3 Model Components ..................................4 Installation and Location ..........................5 Ventilation ....................................5 Floor Loads ....................................6 Installing Casters and Leveling ..............................6 Installing Legs and Leveling ................................7 Installing Roll-In and Roll-Thru Models ............................7...

  • Page 3: Receiving Your New Model

    The carrier signs to this effect when they accept the product for Continental Refrigerator offers a variety of accessories for your shipping. To insure the maximum in safety and sanitation, all model (see “Optional Accessories”...

  • Page 4: Model Components

    REACH-INS & ROLL-INS Standard Reach-In refrigerators and freezers have an internal After skid removal, the cabinet should never be moved without dollies or rollers to avoid damage to the cabinet bottom or floor. evaporator coil located behind the fan panel on the inside ceil- ing of the refrigerated compartment (see Figure 2).

  • Page 5: Installation And Location

    REACH-INS & ROLL-INS ROLL-IN COMPONENTS WARMER COMPONENTS FIGURE 2B: Roll-In or Roll-Thru Refrigerator or Freezer FIGURE 2C: Reach-In or Pass-Thru Warmer BLOWER HOUSING CONDENSER TEMPERATURE UPPER END CONTROL KNOB COMPRESSOR EVAPORATOR HOUSING PANEL (CONTAINS COIL AND FANS) CONTROL BOX GRILL THERMOMETER (OR ELECTRONIC CONTROL)

  • Page 6: Floor Loads

    REACH-INS & ROLL-INS INSTALLING CASTERS AND LEVELING FIGURE 3: Minimum Clearance (Typical Reach-In Model Shown) If your new unit is supplied with swivel casters, they will be packed in the accessory box that came with your cabinet. Casters should be installed only when the cabinet is close to its final installation site.

  • Page 7: Installing Legs And Leveling

    REACH-INS & ROLL-INS INSTALLING ROLL-IN AND ROLL-THRU MODELS FIGURE 4A: Casters Must Be Tight to Cabinet Bottom Roll-In and Roll-Thru models are designed to be mounted directly (without legs or casters) on a flat floor surface in your building (see Figure 6). The bottom off the cabinet is only about ½”...
  • Page 8 REACH-INS & ROLL-INS length and width of the floor to provide enough support for the SITE PREPARATION cabinet and its contents. IMPORTANT: The floor where any roll-in or roll-thru unit NOTE: Shims and sealant are provided with all new roll- is to be located must be level and flat.

  • Page 9: Condensate Removal (Interior Coil Models)

    REACH-INS & ROLL-INS CONDENSATE REMOVAL (Interior Coil Models) IMPORTANT: It is extremely important that the water No floor drains or plumbing connections are required since all level switch operates correctly, that the vaporizer is models use an automatic condensate water evaporating sys- plugged into the receptacle labeled “VAPORIZER”...

  • Page 10: Door Removal And Adjustment

    REACH-INS & ROLL-INS DOOR REMOVAL AND ADJUSTMENT HINGE REMOVAL AND REPLACEMENT During installation, it may become necessary to remove the Before attempting any work on your refrigerator or freezer, cabinet doors to facilitate passage through narrow doorways or always disconnect power by unplugging the cabinet, or switch- hallways.

  • Page 11: Removing Grill

    REACH-INS & ROLL-INS To finish the cabinet wiring modifications, remove the cover Reattach the leads for the anti-condensate heater switch and from the control box, on top of the cabinet. There will be a black reconnect the cabinet’s power supply. lamp cord, with a tag identifying it as the light switch wire.

  • Page 12: Start-Up Checklist

    REACH-INS & ROLL-INS GFI/GFCI RECEPTACLES 115/208-230 VOLT, 60 HZ, 1 PHASE CONNECTION Ground-Fault Circuit Interrupter (GFCI or GFI) devices are not All 115/208-230 volt models are provided with three (3) sup- recommended for most commercial refrigerators and freezers, ply wires, which exit the electrical box located in the machine since nuisance trips may occur, typically due to moisture.

  • Page 13: Operation With Mechanical Thermostat

    REACH-INS & ROLL-INS The system should run smooth and quietly in accordance DIGITAL THERMOMETER AND CALIBRATION with generally accepted commercial standards. If any unusual Your NSF-approved thermometer has a remote sensing bulb, noises are heard, turn the unit off immediately and check for any located inside the cabinet on left-hand wall.

  • Page 14: Anti-Condensate Control

    REACH-INS & ROLL-INS REFRIGERATION SYSTEM AND ADJUSTMENT Press here for All self-contained refrigerators are designed and factory set to Press here to increase temp. calibration mode maintain an average cabinet temperature of 38° to 40°F (3.3° to 4.4°C). The temperature control is accessible from the top of the electrical console box located on the cabinet top behind the front grill (see Figure 9, 9A &...

  • Page 15: Warmer System And Adjustment

    REACH-INS & ROLL-INS delay switch. The system is time initiated by the defrost clock and temperature terminated by an automatic limit switch. During each defrost period, the condensing unit and evaporator fans go off, while the defrost heater(s) are energized. After termination of a defrost cycle, the heaters go off and the condensing unit turns on.

  • Page 16: Standard Reach-In Refrigeration System Ceiling-Mount Evaporator

    REACH-INS & ROLL-INS TOP-MOUNT PLUG BOX REFRIGERATION SYSTEM Warming cabinets are not designed to cook food. All foods placed in the warming cabinet should be precooked and at, or Evaporator Housing on Top of Cabinet above the desired holding temperature. Never place cold or The plug-type evaporator system is a unique system in which uncooked foods in the cabinet.

  • Page 17: Warmer With Axial Fans

    REACH-INS & ROLL-INS WARMER WITH AXIAL FANS IMPORTANT WARNING FOR HEATED CABINETS: Heaters Inside Cabinet; Fan in Housing on Top of Cabinet The unique plug-type heating system used on most warmer Heating Element Cover Hot! models have heating elements located inside the cabinet storage area (see Figure 9C).

  • Page 18: Operation With Electronic Control

    REACH-INS & ROLL-INS EXAMPLE: Set-Point 36°F and the differential is 4°F the com- OPERATION WITH ELECTRONIC CONTROL pressor will cycle off at 36°F and back on at 40°F. ELECTRONIC CONTROL DISPLAY AND BUTTONS 3. The control may be preprogrammed to initiate a defrost by time interval.

  • Page 19: Anti-Condensate Control

    REACH-INS & ROLL-INS ANTI-CONDENSATE CONTROL HIGH AND LOW TEMPERATURE ALARMS The controller has high and low alarm set-points. These values 1. To see the current state of the aux heaters (anti-conden- can be modified per the end user requirements. There is a pre- sate), press and HOLD the “AUX HTR”...

  • Page 20: Interior Accessories

    REACH-INS & ROLL-INS INTERIOR ACCESSORIES IMPORTANT NOTE: LOADING PRODUCT TOO CLOSE TO THE WALLS OR PANELS WILL RESTRICT AIRFLOW, Your new cabinet comes with (3) shelves per section for stan- RESULTING IN POOR PERFORMANCE AND SERVICE dard solid door models, or (4) shelves per section for glass door ISSUES, SUCH AS COIL FREEZE-UP, WHICH WILL NOT models, and (4) support clips per shelf.

  • Page 21: Maintenance

    REACH-INS & ROLL-INS MAINTENANCE 4. Return all accessories to their original locations, reconnect the power. Wait at least 1 hour before reloading product. SAFETY PRECAUTIONS CLEANING PRECAUTIONS DISCONNECT POWER BEFORE ATTEMPTING TO WORK NEVER HARSH DETERGENTS, ABRASIVE ON OR CLEAN EQUIPMENT. DO NOT ATTEMPT TO CLEANERS, OR CHEMICALS CONTAINING HALOGENS REMOVE ANY COVERS OR PARTS YOURSELF, AS (CHLORINE,...

  • Page 22: Care And Cleaning Of Stainless Steel

    REACH-INS & ROLL-INS CARE AND CLEANING OF STAINLESS STEEL* DO NOT USE: abrasive *Some information and graphics for this section were obtained from “Stainless cleaners, chemicals with Steel Equipment Care and Cleaning” brochure, published by the North American chlorides or muriatic Association of Food Equipment Manufacturers (NAFEM).

  • Page 23: Parts And Service

    Be sure to provide the informa- able service. At the end of its useful life, please follow the steps tion listed above. Contact Continental Refrigerator the following below for safe disposal, to help avoid accidents and to protect business day, during normal business hours, to verify the status the environment.

  • Page 24: Optional Accessories

    REACH-INS & ROLL-INS 2. All refrigerant should be removed from the system by a PAN SLIDE INSTALLATION qualified technician and disposed of properly, or reclaimed. Pan slides should be installed in pairs, to ensure each set is (Intentional venting of many refrigerants into the air is harm- level at the same height.

  • Page 25: Hinged Glass Door Removal And Adjustment

    REACH-INS & ROLL-INS WIRE PAN SLIDE RACKS HINGED GLASS DOOR REMOVAL Reach-In & Pass-Thru Models AND ADJUSTMENT Wire rod pan slide racks are attached directly to the left and Removal and adjustment of hinged glass doors are similar to right walls in the cabinet and to vertical mounting brackets in solid doors except that heated glass doors have an electrical the center sections, between the doors, on 2 &...

  • Page 26: Sliding Glass Door Removal And Adjustment

    REACH-INS & ROLL-INS SLIDING GLASS DOOR REMOVAL IMPORTANT NOTE: The glass used in sliding or hinged glass doors is of special, sealed pane design and can- AND ADJUSTMENT not be replaced with ordinary window or plate glass. All sliding glass doors are easily removable for thorough clean- If it becomes necessary to replace the glass, it can be ing.
  • Page 27 REACH-INS & ROLL-INS WIRE CONNECTIONS While in transit, your cabinet is subjected to more jarring and vibration than at any other time, and the display may require = Output voltage (for audible alarm) some adjustment at start-up. Refrigerators are designed to maintain 38°...

  • Page 28: Mounting Caster Support Plates

    CASTER SUPPORT PLATES REACH-INS & ROLL-INS MOUNTING CASTER SUPPORT PLATES FIGURE 14: Caster Support Plates If casters on a cabinet are not properly maintained and tight- ened, or if the unit is excessively overloaded and moved around, the threaded inserts in the bottom of the cabinet can become stripped, twisted or collapsed.

  • Page 29: Installation Of Tie-In Straps (Roll-Thru Cabinets)

    REACH-INS & ROLL-INS INSTALLATION OF TIE-IN STRAPS FIGURE 15: Installation of Tie Straps for Roll-Thru Cabinets Roll-Thru Cabinets If two cabinets are installed side-by-side, a Tie-In Kit with straps and notched upper end panels is available to attach to the cabi- nets for rigidity.

  • Page 30: Remote Set-Up And Installation Guidelines

    REACH-INS & ROLL-INS REMOTE SET-UP AND INSTALLATION GUIDELINES and low sides of the system using heavy duty vacuum hoses. All remote refrigerators and freezers are shipped with an expan- 6. Each system should be charged with the refrigerant type sion valve, thermostat and defrost timer (freezer only), installed as specified on the cabinet data tag.

  • Page 31: Loading And Storing Product

    REACH-INS & ROLL-INS CLEANING AND MAINTENANCE FIGURE 16: Fish File Components DL1RS-SS-F_FISH FILE In addition to normal cleaning, (see Periodic Cleaning Procedure) the entire interior of your Fish File, including the drawers and storage pans, must be thoroughly cleaned and sanitized daily, to prevent excessive build-up of food residue, which can cause unpleasant odors and potentially unsanitary conditions.

  • Page 32: Troubleshooting And Servicing Guide

    REACH-INS & ROLL-INS TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE CORRECTION Condensing unit will not 1. Line disconnected, switch open. 1. Close start or disconnect switch. start - no hum. 2. Fuse removed or blown. 2. Replace Fuse. 3. Overload protector blown. 3.
  • Page 33 REACH-INS & ROLL-INS TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE CORRECTION Start capacitor open, 1. Relay contact not opening properly. 1. Clean contacts or replace relay. shorted or blown. 2. Prolonged operation on start cycle: (a) Low voltage to unit. (a) Determine reason and correct. (b) Improper relay.

  • Page 34: Wiring Diagrams

    REACH-INS & ROLL-INS REFRIGERATOR 115/60/1 WD-R1 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 35 REACH-INS & ROLL-INS REFRIGERATOR 115/208-230/60/1 WD-R2 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 36 REACH-INS & ROLL-INS GLASS DOOR REFRIGERATOR 115/60/1 WD-R3 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 37 REACH-INS & ROLL-INS GLASS DOOR REFRIGERATOR 115/208-230/60/1 WD-R4 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 38 REACH-INS & ROLL-INS REFRIGERATOR 115/60/1 W/ STANDARD ELECTRONIC CONTROL WD-R1-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 39 REACH-INS & ROLL-INS REFRIGERATOR 115/208-230/60/1 W/ STANDARD ELECTRONIC CONTROL WD-R2-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 40 REACH-INS & ROLL-INS GLASS DOOR REFRIGERATOR 115/60/1 W/ STANDARD ELECTRONIC CONTROL WD-R3-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 41 REACH-INS & ROLL-INS GLASS DOOR REFRIGERATOR 115/208-230/60/1 W/ STANDARD ELECTRONIC CONTROL WD-R4-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 42 REACH-INS & ROLL-INS FREEZER 115/60/1 WD-F1 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 43 REACH-INS & ROLL-INS FREEZER 115/208-230/60/1 WD-F2 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 44 REACH-INS & ROLL-INS GLASS DOOR FREEZER 115/60/1 WD-F3 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 45 REACH-INS & ROLL-INS GLASS DOOR FREEZER 115/208-230/60/1 WD-F4 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 46 REACH-INS & ROLL-INS FREEZER 115/60/1 W/ SPLIT ELECTRONIC CONTROL WD-F1-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 47 REACH-INS & ROLL-INS FREEZER 115/208-230/60/1 W/ SPLIT ELECTRONIC CONTROL WD-F2-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 48 REACH-INS & ROLL-INS GLASS DOOR FREEZER 115/60/1 W/ SPLIT ELECTRONIC CONTROL WD-F3-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 49 REACH-INS & ROLL-INS GLASS DOOR FREEZER 115/208-230/60/1 W/ SPLIT ELECTRONIC CONTROL WD-F4-EC WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 50 REACH-INS & ROLL-INS SELF CONTAINED WARMER 115/208-230/60/1 (115V CABINET & FAN, 208-230V HEATERS) WD-W1 WIRING DIAGRAM OPERATIONS MANUAL...
  • Page 51 REACH-INS & ROLL-INS SELF-CONTAINED WARMER 115/208-230/60/1 (115V LIGHT & THERMOMETER, 208-230V HEATERS & FAN) WD-W2 WIRING DIAGRAM OPERATIONS MANUAL...

  • Page 52: Limited Extended Protection Warranty

    Continental Refrigerators obligation under this warranty shall be limited to repairing or replacing, including labor, any part of such product which proves thus defective. Continental Refrigerator reserves the right to examine any product claimed to be defective. The labor warranty shall be for self-contained units only and for standard straight time, which is defined as normal service rate time, for service performed during normal working hours.
  • Page 53 REACH-INS & ROLL-INS MODEL # __________________________________________SERIAL # _______________ Notes: ______________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...
  • Page 56 A Division of National Refrigeration & Air Conditioning Products, Inc. 539 Dunksferry Road • Bensalem, PA 19020-5908 P 215-244-1400 • 1-800-523-7138 • F 215-244-9579 www.continentalrefrigerator.com ® IM-RI-Black-50187-20170727...

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