Ampair ASYG09LMCA Installation Manual

Ampair ASYG09LMCA Installation Manual

Wall mounted type

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AIR CONDITIONER

Wall Mounted Type

1. SAFETY PRECAUTIONS

Be sure to read this Manual thoroughly before installation.
The warnings and precautions indicated in this Manual contain important information
pertaining to your safety. Be sure to observe them.
Hand this Manual, together with the Operating Manual, to the customer. Request the
customer to keep them on hand for future use, such as for relocating or repairing the
unit.
This mark indicates procedures which, if improperly per-
WARNING
formed, might lead to the death or serious injury of the user.
• Request your dealer or a professional installer to install the indoor unit in accordance
with this Installation Manual. An improperly installed unit can cause serious accidents
such as water leakage, electric shock, or fi re. If the indoor unit is installed in disregard
of the instructions in the Installation Manual, it will void the manufacturer's warranty.
• Do not turn ON the power until all work has been completed. Turning ON the power
before the work is completed can cause serious accidents such as electric shock or
fi re.
• If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant
comes in contact with a fl ame, it produces a toxic gas.
• Installation work must be performed in accordance with national wiring standards by
authorized personnel only.
This mark indicates procedures which, if improperly
CAUTION
performed, might possibly result in personal harm to the user,
or damage to property.
• Read carefully all security information before use or install the air conditioner.
• Do not attempt to install the air conditioner or a part of the air conditioner by yourself.
• This unit must be installed by qualifi ed personnel with a capacity certifi cate for han-
dling refrigerant fl uids. Refer to regulation and laws in use on installation place.
• The installation must be carried out in compliance with regulations in force in the
place of installation and the installation instructions of the manufacturer.
• This unit is part of a set constituting an air conditioner. It must not be installed alone
or with non-authorized by the manufacturer.
• Always use a separate power supply line protected by a circuit breaker operating on
all wires with a distance between contact of 3mm for this unit.
• The unit must be correctly grounded and the supply line must be equipped with a
differential breaker in order to protect the persons.
• The units are not explosion proof and therefore should not be installed in explosive
atmosphere.
• Never touch electrical components immediately after the power supply has been
turned off. Electric shock may occur. After turning off the power, always wait 5 min-
utes before touching electrical components.
• This unit contains no user-serviceable parts. Always consult authorized service
personnel to repairs.
• When moving, consult authorized service personnel for disconnection and installation
of the unit.

2. ABOUT THE UNIT

2.1. Precautions for using R410A refrigerant
The basic installation work procedures are the same as conventional refrigerant (R22)
models.
However, pay careful attention to the following points:
AMP Air Conditioning

INSTALLATION MANUAL

Contents
1.
SAFETY PRECAUTIONS .................................................................. 1
2.
ABOUT THE UNIT ............................................................................. 1
3.
GENERAL SPECIFICATION ............................................................. 2
4.
ELECTRICAL REQUIREMENT ......................................................... 2
5.
SELECTING THE MOUNTING POSITION ....................................... 2
6.
INSTALLATION WORK ..................................................................... 3
7.
ELECTRICAL WIRING ..................................................................... 5
8.
FINISHING ........................................................................................ 5
9.
FRONT PANEL REMOVAL AND INSTALLATION ............................. 6
10. TEST RUN ......................................................................................... 6
11. REMOTE CONTROLLER INSTALLATION ........................................ 6
12. OPTIONAL KIT INSTALLATION (OPTION) ....................................... 6
13. INSTALLATION WORK ..................................................................... 7
14. FUNCTION SETTING........................................................................ 9
15. CUSTOMER GUIDANCE ................................................................ 10
16. ERROR CODES ...............................................................................11
Since the working pressure is 1.6 times higher than that of conventional refrigerant
(R22) models, some of the piping and installation and service tools are special. (See
the table below.)
Especially, when replacing a conventional refrigerant (R22) model with a new refrigerant
R410A model, always replace the conventional piping and flare nuts with the R410A piping
and fl are nuts.
Models that use refrigerant R410A have a different charging port thread diameter to pre-
vent erroneous charging with conventional refrigerant (R22) and for safety. Therefore,
check beforehand. [The charging port thread diameter for R410A is 1/2 inch.]
Be more careful that foreign matter (oil, water, etc.) does not enter the piping than with
refrigerant (R22) models. Also, when storing the piping ,securely seal the opening by
pinching, taping, etc.
When charging the refrigerant, take into account the slight change in the composition of
the gas and liquid phases. And always charge from the liquid phase where refrigerant
composition is stable.
2.2. Special tools for R410A
Tool name
Pressure is high and cannot be measured with a conven-
tional (R22) gauge. To prevent erroneous mixing of other
Gauge manifold
refrigerants, the diameter of each port has been changed.
It is recommended the gauge with seals -0.1 to 5.3 MPa
(-1 to 53 bar) for high pressure.
-0.1 to 3.8 MPa (-1 to 38 bar) for low pressure.
To increase pressure resistance, the hose material and base
Charge hose
size were changed.
A conventional vacuum pump can be used by installing a
Vacuum pump
vacuum pump adapter.
Gas leakage detector
Special gas leakage detector for HFC refrigerant R410A.
Copper pipes
It is necessary to use seamless copper pipes and it is desirable that the amount of residual
oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or
discolored portion (especially on the interior surface). Otherwise, the expansion value or
capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pressure higher than when using R22, it is neces-
sary to choose adequate materials.
Do not use the existing (for R22) piping and fl are nuts.
If the existing materials are used, the pressure inside the refrigerant cycle will rise and
cause failure, injury, etc. (Use the special R410A materials.)
When installing and relocating the air conditioner, do not mix gases other than
the specifi ed refrigerant (R410A) to enter the refrigerant cycle.
If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to
an abnormally high value and cause failure, injury, etc.
www.ampair.co.uk | sales@ampair.co.uk
PART No. 9333005003-04
Contents of change
WARNING
En-1

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Summary of Contents for Ampair ASYG09LMCA

  • Page 1: Table Of Contents

    2.1. Precautions for using R410A refrigerant an abnormally high value and cause failure, injury, etc. The basic installation work procedures are the same as conventional refrigerant (R22) models. However, pay careful attention to the following points: En-1 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 2: General Specification

    • If gas leaks and settles around the unit, it can cause a fi re. • Area where animals may urinate on the unit or ammonia may be generated. En-2 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 3: Installation Work

    Indoor unit drain hose (bottom) Wall Bottom piping *Field supplied WARNING If the wall pipe is not used, the cable interconnecting the indoor unit(s) and outdoor unit may touch metal and cause electric discharge. En-3 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 4 63 to 75 (630 to 750) special R410A fl are tool, or the conventional fl are tool. Leakage of refrigerant may result if 19.05 (3/4) dia. 90 to 110 (900 to 1,100) other fl are nuts are used. En-4 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 5: Electrical Wiring

    Crimp-type terminal Wire Crimp-type Check the following: PROHIBITED terminal GOOD Drain hose Terminal blocks Saddle Wire (6) See the table below for the terminal screw tightening torques. Lifted up Wave End in water En-5 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 6: Front Panel Removal And Installation

    (5) Do not have an abnormal noise and vibration during operation? insulate of connecting part when extended the cable.  Do not operate the air conditioner in test run for a long time. En-6 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 7: Installation Work

    • When installing the control box cover, make sure that the cables are not caught as shown in the detail view. Fixture B (6) Install one screw. Fixture C (7) Screw the earth wire of wired remote controller as shown in the figure. (AUSTRALIA model only). Fixture C En-7 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 8 (5) Fasten the earth wire (green) in the communication box together with the earth wire (green) on the board of the control box as shown below and in the bottommost figure of the previous page. Binder En-8 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 9: Function Setting

    (5) Press the RESET button to cancel the function set- ting mode. (6) After completing the FUNCTION SETTING, be sure to turn off the power and turn it on again. En-9 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 10: Customer Guidance

    Room temperature is controlled by the indoor unit temperature sensor. * If setting value is “01” : Room temperature is controlled by either indoor unit temperature sensor or remote con- troller unit sensor. En-10 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...
  • Page 11: Error Codes

    ● ◊ Suction Gas temp. sensor error ● ● ◊ • 2-way valve temp. sensor error ● ● ◊ • 3-way valve temp. sensor error Heat sink temp. sensor error ● ● ◊ En-11 AMP Air Conditioning www.ampair.co.uk | sales@ampair.co.uk...

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