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X 1/9 1974
Service manual
Fiat X 1/9 1974 Service Manual
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Table Of Contents
348
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction
How to Use the Manual
General Information - Maintenance Contents
Product View
General Information
Engine Specifications
Fuel System
Lubrication System
Cooling System
Chassis Specifications
Weights - Performances
Dimensions
Capacities
Identification Data
Spare Parts
Car Keys
Maintenance
Tune-Up
Spark Plugs
Valve Clearance
Ignition Distributor
Fuel Filter
Air Cleaner
Engine Oil
Air Pump Filter
Ignition Timing
Fiat Lubricant Specifications
Engine Contents
Cylinder Block-Con-Rods
Pistons - Pins - Rings
Cylinder Head
Valve Springs
Valve Mechanism - Camshaft
Auxiliary Shaft
Crankshaft - Main Bearings
Fuel System
Lubrication
Tightening Reference
Longitudinal Section of Engine Cylinders
Engine Specifications
Cross Section of Engine through Cylinder
Power Plant Mounts
Power Plant Removal
Crankcase and Cylinder Head
Removing Cylinder Head
Checking Cylinder Head Gasket Surface
Checking Depth of Combstion Chambers
Inspecting and Refacing Valve Seats and Valves
Cylinder Head Torqueing Sequence
Crankcase
Checking Cylinder Bores
Oil Sump and Crankcase Covers
Crankshaft and Flywheel
Connecting Rods and Pistons
Pistons-Connecting Rods
Checks
Connecting Rods and Pistons
Camshaft Mechanism
Replacing Timing Belt
Valve Mechanism
Camshaft
Exploded View of Valve Mechanism Components
Main Data on Camshaft and Bores in Housing
Main Data of Auxiliary Shaft and Bushing
Replacing Tappets and Valve Guides
Model X 1/9
Fuel Tank and Lines
Fuel Evaporative Emission Control System
Fuel Pump and Lines
Fuel Pump Removal
Inspections
Adjustment
Carburetor and Air Cleaner
Float Level Setting
Idle Speed Adjustment
Idle Co Adjustment
Exploded View of Carburetor
Choke
Idle and Transfer
Acceleratig Pump
Recirculating Device of Blow-By Gases
Cruise
Air Cleaner Removal and Installation
Carburetor Cooling Fan
Cooling Fan Removal and Installation
Thermostatic Switch Removal
Exhaust Pipe
Removal
Exhaust Emission Control System
Air Pump Removal and Installation
Air Injection Manifold Removal and Installation
Exploded View of Engine Lubrication System Components
Engine Lubrication Diagram
Oil Pump Removal
Inspection
Oil Filter Replacement
Crankcase Emission Control System
Radiator
Inspecting Cooling System
Water Pump and Ducts
Water Pump Removal and Installation
Longitudinal Section of Water Pump
Thermostat Removal
Electric Fan Operation
Exploded View of Fan Removal
Tool Equipment
Clutch Contents
Clutch Specifications
Clutch Cover and Clutch Disc with Linings
Clutch Release Hydraulic Control
Section of Clutch Assembly and Thrust Pad
Clutch Release Hydraulic Circuit
Section Thru Forked Lever and Release Sleeve
Fluid Check
Bleeding Clutch Circuit
Clutch Pedal Release Travel
Operating Cylinder Adjustment
Clutch Release Control Components
Master Cylinder
Removal and Installation
Exploded View of Master Cylinder
Operating Cylinder
Exploded View of Operating Cylinder
Removal and Installation
Clutch
18A Tool Equipment
Transmission - Differential Contents
Speedometer Sproket Support Section
Longitudinal Section of Gearshift Rod
Section through Reverse Idle Gear
Longitudinal Section of Transmission
Outer Gearshift Control
Adjusting Gearshift Linkage
Gearshift Control Assembly
Axle Shaft
Left Axle Shaft Assembly
Differential Gear Train
Disassembly and Assembly
Differential Section
Exploded View of Differential Assembly
Differential Bearing Setting
21A-27A Tool Equipment
Brakes Contents
Brakes Specifications
Hydraulic Brakes and Hand Brake System
Brake Master Cylinder
Bleeding Hydraulic System
Front and Rear Wheel Brakes
Replacing Wheel Brake Calipers
Brake Disc Inspection
Refacing Brake Disc
Front Brake Caliper and Bracket Components
Overhaul Front Caliper
Rear Brake Caliper and Bracket Components
Overhaul Rear Caliper
Adjusting Hand Brake
Hand Brake Linkage
33A Tool Equipment
Steering System Contents
Steering System Specifications
Steering Column and Gear Disassembled
Cross Section of Steering Column
Steering Gear
Steering Shaft
Steering Box
Unmodified Rack and Steering Gear Cross Section
Modified Rack and Steering Gear Cross Section
Disassembly
Reassembly and Adjustment
Steering Box - Model X 1/9
Steering Box Section Across Drive Pinion
Unmodified/Modified Steering Box
Front Wheel Toe-In
41A Tool Equipment
Suspension and Wheels Contents
Suspension and Wheels Specifications
Front Suspension
Front Suspension
Front Wheel Alignment
Coil Springs
Front Shock Absorbers and Bars
Control Arm
Exploded View of Control Arm Componets
Strut Bar Attachment Points
Exploded View of Strut Bar Attachments to Body and Control Arm
Rear Suspension
Rear Wheel Alignment
View of Control Arm Attachment Points
Exploded View of Control Arm
Coil Springs
Shock Absorbers
Removal and Installation Front and Rear
Front Shock Absorbers Attachments
Rear Shock Absorber Attachments
Disassembly and Assembly
Wheels
Front Wheel Hub Removal and Installation
Electrical Contents
Electrical Specifications
Electrical Specifications
Electrical Wiring Diagram
Ignition
Exploded View of Ignition Distributor
Ignition Coil
Starting
Starter Disassembly and Assembly
Changing Brushes
Replacing Field Coils
Refacing Commutator
Longitudinal Section of Starter Assembly
Cross Section through Pinion Drive
Section through Pole Shoes and Field Winding
Section through Commutator End Frame and View of Brushes
Alternator
Exploded View of Alternator
Lighting
Headlight Adjustment
Retractable Headlight Motor Replacement
Fuses
Instruments and Controls
Seatbelt Interlock System
Checkout
Instruments and Controls
Seatbelt Interlock Checkout (1974 Models)
Body Contents
General Information
Body
Instrument Panel
View of Instrument Panel Components
Body Shell-Sheet Metal
Alignment
Dust and Water Leaks
Body Shell Inner Components
Body Shell Outer Components
Hard Top
Exploded View of Hard Top Components
Doors
Removing Door Panel
Window Adjustment
Door Lock Adjustment
Exploded View of Door
Windshield
Self-Adhesive Moltoprene on Glass
Back Window
Front Luggage Compartment Lid Replacement and Adjustment
Lid Lock Replacement and Adjustment
View of Front Luggage Compartment Lid Compartments
Rear Luggage Compartment Lid Replacement and Adjustment
Key Lock Replacement
View of Rear Luggage Compartment Lid Components
Air Intakes and Lids
Engine Compartment Lid Replacement and Adjustment
Exploded View of Lid Components and Air Inlets
Front Seats
Electrical System Troubleshooting Contents
Battery and Charging System Contents
Battery Charge Indicator Stays on after Engine Starts
Indicator Stays off with Ignition Switch on and with Engine Running
E Lectr Ical System Troubleshooting
Battery Boils Over, Lights Burn out Frequently
Battery Does Not Stay Charged
Starting System Contents
Starter will Not Start Car
Starter will Not Crank Engine
Starter Cranks Slowly
Ignition System Contents
Engine will Not Start
Check Spark Plugs
Engine Misses at Idle
Engine Runs but Lacks Power or Misses at High Speed
Timing Ignition with Timing Light
Engine Stalls
Ignition System
Radiator and Carburetor Cooling Systems Contents
Engine Overheats - Radiator Cooling Fan will Not Run
Radiator Cooling Fan Runs All the Time
Carburetor Cooling Fan will Not Run
Carburetor Cooling Fan Runs All the Time
Seat Belt Interlock and Remove Key Warning System Contents
Seat Belt Interlock System
Driver's Seat Circuit Faulty
Driver's Seat Belt Circuit Faulty
Passenger's Seat Circuit Faulty
Passenger's Seat Bealt Circuit Faulty
Transmission Switch Circuit Faulty
Seat Belt Indicator and Buzzer Circuit Faulty
Starter Relay Circuit Faulty
By-Pass Switch Circuit Faulty
Key Buzzer will Not Work
Interior Light Contents
Courtesy Light Not on with Door Open
Brake Indicator Light will Not Work with Lever Pulled up
Instruments Lights will Not Work
Optical Fiber Illumination will Not Work
Vehicle Warning Indicator Light will Not Work
Electrical System Troubleshooting
Interior Lights
Directional Indicator Light will Not Work
Exterior Lights Table of Contents
Left or Right High Beam will Not Work
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Table of Contents
Troubleshooting
Electrical System Troubleshooting Contents
218
Indicator Stays Off With Ignition Switch On and With Engine Running
222
Vehicle Warning Indicator Light Will Not Work
283
Brake Lights Wil Not Work
301
Horn Will Not Stop Blowing
322
ELECTRICAL SYSTEM TROUBLESHOOTING
337
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This manual is also suitable for:
X 1/9 1975
X 1/9 1979
X 1/9 1976
X 1/9 1977
X 1/9 1978
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