Cylinder Cover - Hitachi CG 24EBSP Service Manual

1. Disassembly of the engine unit
(1) Separating the engine from the main pipe
Loosen the Hex. Socket Hd. Bolt (W/Sp. Washer) M5 x 12 [100](100){100}<100> and two Hex. Hole
Bolts 5 x 22/S [101](101){101}<101>, and then separate the engine from the shaft ass'y.
(2) Disassembly of the outer parts
(a) Disassembly of the muffler cover
Loosen the screws below to remove the Muffler Cover [2](2){2}<2>.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Hd. Bolt M5 x 30 [1](1)
CG 27EBSP/CG 27EBDP: Two Screws (W/Washers) M5 x 16 (Black) {1}<1>
(b) Disassembly of the cylinder cover
Loosen the screws below to remove the Cylinder Cover [9](9){8}<8>.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Bolt (W/Washers) M5 [12](12)
CG 27EBSP/CG 27EBDP: Two Seal Lock Hex. Socket Hd. Bolts M5 x 30 {12}<12>
NOTE: Be careful not to lose Collar (B) [10](10){9}<9>.
(c) Disassembly of the fan case
Loosen the screws below to remove Fan Case (A) [107](107){107}<107>.
CG 24EBSP/CG 24EBDP: Seal Lock Hex. Socket Bolt (W/Washers) M5 [12](12)
CG 27EBSP/CG 27EBDP: Seal Lock Hex. Socket Hd. Bolt M5 x 30 {12}<12>
(d) Disassembly of the tank
To remove Tank (B) [133](133){132}<132>, pull out the Fuel Pipe [125](125){125}<125> and Fuel
Pipe (Pink) [126](126){126}<126> from the Carburetor Ass'y WYC-36 [24](24)/WYC-37 {25}<25>
and Air Cleaner (A) Ass'y [46](46){47}<47>, and then loosen the screws below.
CG 24EBSP/CG 24EBDP: Three Bolts (W/Flange) L27.8 [137](137)
CG 27EBSP/CG 27EBDP: Two Flange Bolts {136}<136>
(e) Disassembly of the recoil starter
To remove the Recoil Starter Body Ass'y [64](64){66}<66>, remove the Cylinder Cover [9](9){8}<8>
as described in (b) above, and then loosen the screws below.
CG 24EBSP/CG 24EBDP: Hex. Socket Hd. Bolts (W/Flange) M4 x 18 [3](3)
CG 27EBSP/CG 27EBDP: Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18 {10}<10>
Disassembly and reassembly
Hex. Socket Hd. Bolt (W/Flange) M4 x 18 [3](3)
Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18 [3](3)
Two Hex. Socket Hd. Bolts (W/Flange) M4 x 18 {10}<10>
Bolt (W/Flange) L27.8 {137}<137>
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