Cyclo Polisher Set-Up; Orbot Micro Set-Up - HOS ORBOT MICRO Instruction Manual

Dual head orbital polisher

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Table of Contents

1) Determine the Intended Application and Appropriate Attachment System Configuration for Your Application

a) Polishing/Waxing/Buffing/Deoxidation/Cutting/Compounding/Swirl Removal

Determine the Intended Application and Appropriate Attachment System Configuration for Your Application

• Automotive paints and gel coats on cars, buses, boats, RVs, aircraft, and more.

Polishing/Waxing/Buffing/Deoxidation/Cutting/Compounding/Swirl Removal

• ProGuard™ Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision™ adapters for 2-sided pads

Automotive paints and gel coats on cars, buses, boats, RVs, aircraft, and more.

b) Metal Polishing

ProGuard™ Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision™ adapters for 2-sided pads

• Aluminum, stainless steel and chrome.

Metal Polishing

Determine the Intended Application and Appropriate Attachment System Configuration for Your Application

• ProGuard Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision adapters

Polishing/Waxing/Buffing/Deoxidation/Cutting/Compounding/Swirl Removal

Aluminum, stainless steel and chrome.

Polishing/Waxing/Buffing/Deoxidation/Cutting/Compounding/Swirl Removal

c) Scrubbing Carpets/Upholstery/Fabrics

Automotive paints and gel coats on cars, buses, boats, RVs, aircraft, and more.

ProGuard Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision adapters

Automotive paints and gel coats on cars, buses, boats, RVs, aircraft, and more.

• Interior and exterior applications.

Scrubbing Carpets/Upholstery/Fabrics

ProGuard™ Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision™ adapters for 2-sided pads

• Scrub brushes, ProGuard Orbital Backing Plates with foam pads and pad covers, heads with Rubber Pad Holders with foam pads and pad covers, DoublePrecision

Metal Polishing

Interior and exterior applications.

Metal Polishing

2-sided pads with pad covers

Aluminum, stainless steel and chrome.

Scrub brushes, ProGuard Orbital Backing Plates with foam pads and pad covers, heads with Rubber Pad Holders with foam pads and pad covers,

Aluminum, stainless steel and chrome.

d) Other Miscellaneous Applications.

DoublePrecision 2-sided pads with pad covers

ProGuard Orbital Backing Plates, heads with Rubber Pad Holders, or DoublePrecision adapters

Other Miscellaneous Applications.

Scrubbing Carpets/Upholstery/Fabrics

• Hockey arena boards: FastCut™ Discs on ProGuard Orbital Backing Plates or on heads with Rubber Pad Holders

Hockey arena boards: FastCut™ Discs on ProGuard Orbital Backing Plates or on heads with Rubber Pad Holders

Interior and exterior applications.

• Tile and grout cleaning: Scrub brushes

Tile and grout cleaning: Scrub brushes

Scrub brushes, ProGuard Orbital Backing Plates with foam pads and pad covers, heads with Rubber Pad Holders with foam pads and pad covers,

• Headlight restoration: ProShine™ Discs and Interface pads on ProGuard Orbital Backing Plates, heads with Rubber Pad Holders or DoublePrecision 2-sided pads

Headlight restoration: ProShine™ Discs and Interface pads on ProGuard Orbital Backing Plates, heads with Rubber Pad Holders or

DoublePrecision 2-sided pads with pad covers

(uses DoublePrecision Interface pad).

Other Miscellaneous Applications.

DoublePrecision 2-sided pads (uses DoublePrecision Interface pad).

Other Miscellaneous Applications.

e) Refer to the application chart (on the back cover) for additional information and product application suggestions.

Refer to the application chart (on the back cover) for additional information and product application suggestions.

Hockey arena boards: FastCut™ Discs on ProGuard Orbital Backing Plates or on heads with Rubber Pad Holders

Tile and grout cleaning: Scrub brushes

Backing Plates and Attachment Alternatives

Headlight restoration: ProShine™ Discs and Interface pads on ProGuard Orbital Backing Plates, heads with Rubber Pad Holders or

f) ProGuard Orbital Backing Plates (79-112-5/16)

ProGuard Orbital Backing Plates (79-112-5/16)

DoublePrecision 2-sided pads (uses DoublePrecision Interface pad).

• Featuring a low profile for improved control and a non-marking bumper for safe operation. The advanced

Featuring a low profile for improved control and a non-marking bumper for safe operation. The advanced

Refer to the application chart (on the back cover) for additional information and product application suggestions.

design ensures against de-lamination with the plate-integrated hook field, provides faster pad centering

Backing Plates and Attachment Alternatives

and is perfect for quick and easy pad changes. For use with 72- series foam and wool pads.

g) Rubber Pad Holders (79-101)

Rubber Pad Holders (79-101)

ProGuard Orbital Backing Plates (79-112-5/16)

• Durable, long-lasting Pad Holders fit directly over the Orbot Micro Head Assemblies to hold 72- Series

Durable, long-lasting Pad Holders fit directly over the Cyclo Polisher Head Assemblies to hold 72- Series

Featuring a low profile for improved control and a non-marking bumper for safe operation. The advanced

pads via Velcro hook face.

design ensures against de-lamination with the plate-integrated hook field, provides faster pad centering

Head Assemblies (60-055)

and is perfect for quick and easy pad changes. For use with 72- series foam and wool pads.

h) Head Assemblies (60-055)

The original backing plate for Rubber Pad Holders or foam and wool bonnets (71- series foam and wool

Rubber Pad Holders (79-101)

• The original backing plate for Rubber Pad Holders or foam and wool bonnets (71- series foam and wool

pads permanently attached to a rubber boot). Rubber Pad Holders fit directly over the Head Assemblies.

Durable, long-lasting Pad Holders fit directly over the Cyclo Polisher Head Assemblies to hold 72- Series

pads permanently attached to a rubber boot). Rubber Pad Holders fit directly over the Head Assemblies.

Quick Connect Adapters (79-725-5/16)

pads via Velcro hook face.

i) Quick Connect Adapters (79-725-5/16)

Center pads easily and save time by simply snapping the pads in place. System replaces Cyclo Polisher

Head Assemblies (60-055)

• Center pads easily and save time by simply snapping the pads in place. System replaces Orbot Micro

heads to hold 77- Series Double-Precision, two-sided pads.

The original backing plate for Rubber Pad Holders or foam and wool bonnets (71- series foam and wool

heads to hold 77- Series Double-Precision, two-sided pads.

Scrubbing Brushes (76-xxx)

pads permanently attached to a rubber boot). Rubber Pad Holders fit directly over the Head Assemblies.

j) Scrubbing Brushes (76-xxx)

Genuine Cyclo scrubbing brushes have integral connectors which screw directly into the Cyclo Polisher

Quick Connect Adapters (79-725-5/16)

• Genuine Orbot scrubbing brushes have integral connectors which screw directly into the Orbot Micro

replacing the heads. By simply attaching two Cyclo Brushes you can clean carpet, upholstery, tile, grout

Center pads easily and save time by simply snapping the pads in place. System replaces Cyclo Polisher

replacing the heads. By simply attaching two Orbot Brushes you can clean carpet, upholstery, tile, grout

and more.

heads to hold 77- Series Double-Precision, two-sided pads.

ProShine Interface Pad (72-920, 77-920)

and more.

Scrubbing Brushes (76-xxx)

k) ProShine Interface Pad (72-920, 77-920)

Cushion backing plate for ProShine abrasive discs. Interface pads improve performance by allowing the

Genuine Cyclo scrubbing brushes have integral connectors which screw directly into the Cyclo Polisher

sanding disc

• Cushion backing plate for ProShine abrasive discs. Interface pads improve performance by allowing the

replacing the heads. By simply attaching two Cyclo Brushes you can clean carpet, upholstery, tile, grout

and more.

sanding disc

Configure the Vibration Elimination System (VES)™ Counterweights on Your Polisher.

ProShine Interface Pad (72-920, 77-920)

Cushion backing plate for ProShine abrasive discs. Interface pads improve performance by allowing the

Configure the Vibration Elimination System (VES)™ Counterweights on Your Polisher.

When new, your polisher will have Cyclo Toolmakers' exclusive VES counterweight system but may have no VES

sanding disc

weighted insert installed. You will need to install the appropriate weighted insert then install whichever attachment

l) When new, your polisher will have Orbot Micro exclusive VES counterweight system but may have no VES

you will be using: ProGuard OBP, Rubber Pad Holders, Brushes, or DoublePrecision Adapters.

weighted insert installed. You will need to install the appropriate weighted insert then install whichever attachment

Configure the Vibration Elimination System (VES)™ Counterweights on Your Polisher.

m) With air supply hose not connected, lay the polisher upside-down on your lap, a bench or other flat surface.

you will be using: ProGuard OBP, Rubber Pad Holders, Brushes, or DoublePrecision Adapters.

Determine the attachment system configuration that you intend to use (see section 1 above)

When new, your polisher will have Cyclo Toolmakers' exclusive VES counterweight system but may have no VES

m) With air supply hose not connected, lay the polisher upside-down on your lap, a bench or other flat surface.

Select the appropriate VES weighted insert from the table below.

weighted insert installed. You will need to install the appropriate weighted insert then install whichever attachment

n) Determine the attachment system configuration that you intend to use (see section 1 above)

Thread the weighted insert into the counterweight and hand tighten using the 7/32" L-hex key (included).

you will be using: ProGuard OBP, Rubber Pad Holders, Brushes, or DoublePrecision Adapters.

o) Select the appropriate VES weighted insert from the table below.

IMPORTANT!

Tighten VES weighted insert firmly by attaching the 5/8" flat wrench (included) to the counterweight's

m) With air supply hose not connected, lay the polisher upside-down on your lap, a bench or other flat surface.

p) Thread the weighted insert into the counterweight and hand tighten using the 7/32" L-hex key (included).

threaded nut style fitting, and turn counterclockwise until you make contact with the L hex key. Use the flat wrench

Determine the attachment system configuration that you intend to use (see section 1 above)

q) IMPORTANT! Tighten VES weighted insert firmly by attaching the 5/8" flat wrench (included) to the counterweight's

pivoting on hex wrench to prevent counterweight from turning while tightening the weighted insert. Turn the L hex

Select the appropriate VES weighted insert from the table below.

threaded nut style fitting, and turn counterclockwise until you make contact with the L hex key. Use the flat wrench

key clockwise to tighten VES weighted insert firmly. Do not overtighten.

Thread the weighted insert into the counterweight and hand tighten using the 7/32" L-hex key (included).

pivoting on hex wrench to prevent counterweight from turning while tightening the weighted insert. Turn the L hex

IMPORTANT!

Tighten VES weighted insert firmly by attaching the 5/8" flat wrench (included) to the counterweight's

threaded nut style fitting, and turn counterclockwise until you make contact with the L hex key. Use the flat wrench

key clockwise to tighten VES weighted insert firmly. Do not overtighten.

threaded nut style fitting, and turn counterclockwise until you make contact with the L hex key. Use the flat wrench

Attachment System:

pivoting on hex wrench to prevent counterweight from turning while tightening the weighted insert. Turn the L hex

key clockwise to tighten VES weighted insert firmly. Do not overtighten.

Attachment System:

Description (part #):

Weighted Insert

Attachment System:

Description (part #):

(Top And Side Views)

Description (part #):

Table 1: Adjustable VES Counterweight Application Table

Weighted Insert

(Top And Side Views)

Why Low Vibration Is Important: Operators face significant risk of muscle, joint and nerve damage caused by the hand-arm vibration of many

(Top And Side Views)

power tools. By reducing the amount of vibration you can reduce muscle and joint fatigue as well as the potential risk for permanent damage, as

described in the ISO 5349-1:2001 standard, Mechanical vibration -- Measurement and evaluation of human exposure to hand-transmitted vibration.

Table 1: Adjustable VES Counterweight Application Table

Cyclo Toolmakers' machines are designed to minimize vibration.

Table 1: Adjustable VES Counterweight Application Table

Why Low Vibration Is Important: Operators face significant risk of muscle, joint and nerve damage caused by the hand-arm vibration of many

power tools. By reducing the amount of vibration you can reduce muscle and joint fatigue as well as the potential risk for permanent damage, as

Why Low Vibration Is Important: Operators face significant risk of muscle, joint and nerve damage caused by the hand-arm vibration of many power tools. By reducing the amount

described in the ISO 5349-1:2001 standard, Mechanical vibration -- Measurement and evaluation of human exposure to hand-transmitted vibration.

of vibration you can reduce muscle and joint fatigue as well as the potential risk for permanent damage, as described in the ISO 5349-1:2001 standard, Mechanical vibration --

Cyclo Toolmakers' machines are designed to minimize vibration.

Measurement and evaluation of human exposure to hand-transmitted vibration. Orbot Micro is designed to minimize vibration.

ORBOT MICRO SET-UP