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50 - 300 Hour Maintenance Interval
Item
Throttle Cable / Throttle
E
Pedal
Throttle Body Air Intake
E
Ducts / Flange
General Lubrication
Shift Linkage
Steering
Front Suspension
Rear Suspension
Cooling System
Fuel System
E
Spark Plug
E
Engine Oil & Filter Change
E
Drive Belt
Radiator
Cooling Hoses
Engine Assembly Mounts
Exhaust Muffler / Pipe
Wiring
Clutches (Drive and Driven) 100 H
Front Wheel Bearings
Brake Fluid
Spark Arrestor
Toe Adjustment
Headlight Aim
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Maintenance Interval
(whichever comes first)
Hours
Calendar
50 H
6 M
50 H
6 M
50 H
3 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
50 H
6 M
100 H
12 M
100 H
12 M
100 H
6 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
100 H
12 M
1000 (1600)
12 M
1000 (1600)
100 H
12 M
1000 (1600)
200 H
24 M
2000 (3200)
300 H
36 M
3000 (4800)
-
-
Miles
(KM)
Inspect; adjust; lubricate; replace if
300 (500)
necessary
300 (500)
Inspect ducts for proper sealing / air leaks
500 (800)
Lubricate all fittings, pivots, cables, etc.
500 (800)
Inspect, lubricate, adjust
500 (800)
Lubricate
500 (800)
Lubricate
500 (800)
Lubricate
Inspect coolant strength seasonally;
500 (800)
pressure test system yearly
Check for leaks at tank cap, fuel line, fuel
600 (1000)
pump, and fuel rail.
Replace lines every two years.
600 (1000)
Inspect; replace as needed
Perform a break-in oil change at 25 hours or
one month / always replace oil filter when
changing engine oil
Inspect; replace as needed
Inspect; clean external surfaces
Inspect for leaks
Inspect, torque to specification
Inspect
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
Inspect; clean; replace worn parts
Inspect; replace as needed
Change every two years (DOT 4)
Clean out
Inspect periodically; adjust when parts are
replaced
Adjust as needed
MAINTENANCE
Remarks
2.5
2
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