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Carima DP110E Operation Manual

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Summary of Contents for Carima DP110E

  • Page 2 Operation Manual DLP 3D PRINTER DP110E...

  • Page 3: Table Of Contents

    Table of Contents Equipment Operation Manual 1. Product Warranty 2. Safety precautions 3. Product Information Specification, Consumables, Features 4. Names of Parts 5. How to Attach & Detach Tray 6. How to Detach & Attach Build Plate 7. How to Refill Resin 8.

  • Page 4: Product Warranty

    1. If a defect arises with regard to the product during the warranty period, CARIMA will repair or replace the defective parts of the product with new parts. 2. The warranty period applies for a period of 6 months from the date the Product was first installed by a consumer.

  • Page 5: Safety Precautions

    Safety precautions - Read this manual carefully for proper handling and operation, before installing, operating, maintaining and inspecting. - It is designed to help ensure your own personal safety and to help protect your equipemnt from potential damage. - Failure to observe the safety notes may lead to serious injuries and to significant damages to the system.
  • Page 6 Use of resin Be careful about resin from contacting skin or body part. If in contact, rinse in running water and make sure to wear gloves during work. Replacement of resin Remove alien substances and scraps at the bottom of tray. - Remaining scraps may have adverse effects on the output.

  • Page 7: Product Information

    Product Information 1. Product Spec Model Name DP110E Resolution of DLP engine 1024 x 768 Build size (mm) 110 x 82 x 190 Layer thickness (mm) 0.025 [0.025/0.05/0.075/0.1 (4 steps)] X,Y Resolution 100μm Product size (mm) 380 x 255 x 743...

  • Page 8: Names Of Parts

    Names of Parts Tray [Front] [Right side] Build plate Power button DLP engine [Back] [Left side]...
  • Page 9 Equipment Operation Manual DLP 3D PRINTER DP110E...

  • Page 10: How To Attach & Detach Tray

    How to Attach & Detach Tray Tray Spring devices Spring devices Since the tray is pressed down by spring devices, pull the tray out. (Be careful when pulling out the tray as resin inside can overflow and stain the equipment.) 2.

  • Page 11: How To Detach & Attach Build Plate

    How to Detach & Attach Build Plate Build plate lock knob Loosen Build plate handle Build plate When printing is done, loosen the build plate to detach it by rotating build plate lock knob counterclockwise. Grab build plate handle and take out.

  • Page 12: How To Refill Resin

    How to Refill Resin Resin Refill resin as shown in the figure. Precaution If possible, refill resin before printing. If it is inevitable to refill resin while printing, press “pause” button and slowly add resin after the work comes to a complete stop. Refilling resin while printing can result in foams that have adverse effects on output.

  • Page 13: Amount Of Resin Refill

    Amount of Resin Refill Standard 10mm Shell Sheet surface In general, we recommend filling resin between shell line (250g) and standard line (500g). Do not exceed max line (800g) when printing large output. When filling resin above the max line, resin can flow over the tray with up-down motion of motor depending on shape of output.

  • Page 14: Vat Check

    VAT Check Surface of VAT sheet shows holes, ripping and loosening. These are natural phenomena that appear when it is used for long time. When the sheet surface has hole or ripping, resin will enter into the hole or ripping and result in printing failure. Attach a new VAT in this case.

  • Page 15: Maintenance

    Maintenance Cleaning the dust and rubbish off the projector will help use the projector without any malfunctions. Warning: 1. Turn the projector off and unplug at least 30 minutes prior to cleaning the projector. It may cause a serious burn if not. 2.
  • Page 16 Control Screen Manual DLP 3D PRINTER DP110E...
  • Page 17 Control Screen Manual 1. (DP110) LCD Screen Information 2. Initial Setting 1) Zero Setting 3. System Control 1) Motor Control 2) Engine Control 4. Print Setting 5. Preparation for Printing 6. Start Printing 7. Pause Printing 8. Stop Printing 9. Printing Option 1) Temporary Check on Mold 2) Auto Exit 10.

  • Page 18: Dlp Engine Lamp Replacement

    Ch1. LCD Screen Information Composition of Loading Screen Function Description Page ① Loading Image Please wait a moment until home screen appears. ② Status Message This pops a message to display current status. ③ Exit Button This exits the system.
  • Page 19 Ch1. LCD Screen Information Composition of Home Screen Function Description Page ① Home, Setting, These tabs move to Home, Setting and Information Tabs Information menus. ② Motor Control This moves to Motor Control menu. ③ Engine Control This moves to Engine Control menu. ④...
  • Page 20 Ch1. LCD Screen Information Composition of Motor Control Screen Function Description ① ↑↓ The build plate moves up and down. ② || The build plate stops. ③ Setting This sets movement distance of the build plate.
  • Page 21 Ch1. LCD Screen Information Composition of Engine Control Screen Function Description ① Engine ON Optical engine ON ② Engine OFF Optical engine OFF ③ View Default Image Optical engine projects default image.
  • Page 22 Ch1. LCD Screen Information Composition of Data Open Screen Function Description ①Previous This moves to previous folder. ② Folder List This displays name of the folder list. ③ Print Press Print to move to printing mode screen. ④ Cancel Press Cancel to return to previous screen.
  • Page 23 Ch1. LCD Screen Information Composition of Printing Mode Screen Function Description ① File name This is name of the file being printed. ② Total time This is total time taken to print. ③ Remaining time This is remaining time until completion of printing. ④...
  • Page 24 Ch1. LCD Screen Information Composition of Setting Screen Function Description This sets setting values (exposure time and exposure layer) ① Print Setting necessary for printing. ② Zero Setting This sets zero point on Z axis for stable printing. This checks and sets printer settings (system, optical, ③...
  • Page 25 Ch1. LCD Screen Information Composition of Print Setting Screen Function Description This refers to default time for which output image is exposed in ① Default Exposure Time the optical engine. ② Initial Exposure Time This refers to exposure time to attach output to the build plate. This refers to the number of layers to which initial exposure time ③...
  • Page 26 Ch1. LCD Screen Information Composition of Zero Setting Screen Function Description Moves to the lowest point of the build plate ① Home (starting point of zero setting) ② Stop Stops the build plate Moves the build plate by the indicated value ③...
  • Page 27 Ch1. LCD Screen Information Composition of Information Screen Function Description ① S/W Version This shows software version. ② F/W Version This shows firmware version. ③ OS Version This shows OS version. ④ IP Address This displays internal IP address. ⑤ Resolution This shows engine resolution (actual resolution).
  • Page 28 Ch2. Initial Setting 1. Zero Setting Zero setting finds the accurate point at which the build plate contacts the tray surface at the beginning of printing. * Our products are delivered to customers with zero setting completed. Therefore, this setting is unnecessary unless there is a problem in the setting. 1) Select ‘Setting’...
  • Page 29 Ch2. Initial Setting - Zero point is reset to 0mm. (The reset value is not saved unless Apply button is pressed.) - The tray is stopped while being pressed. Use 2, +1, +0.1, -1 and -0.1 buttons to adjust position of the build plate. - Adjust position of the build plate until pressing of the tray is removed.
  • Page 30 Ch3. System Control This function is used to control the equipment manually and check problems in the motor and the optical engine before printing starts. 1. Motor Control 1) Select ‘Home’ on the left tab menu to show Motor Control, Engine Control and Open data items.
  • Page 31 Ch3. System Control 2. Engine Control 1) Select ‘Home’ on the left tab menu to show Motor Control, Engine Control and Open Data items. Select Engine Control. 2) Engine control screen appears.
  • Page 32 Ch3. System Control 3) Optical Engine Control Method 1. Engine ON and OFF buttons can be used to turn the optical engine ON/OFF. - Since the optical engine is a lamp-type engine that cannot be turned ON/OFF immediately and requires warm-up, it requires booting time from 20 seconds to 2 minutes.
  • Page 33 Ch3. System Control 3. Print Setting 1) Select ‘Setting’ on the left tab menu to show Print Setting, Zero Setting and Administrator Setting items. Select Print Setting. 2) Print setting screen appears.
  • Page 34 Ch3. System Control 3) Print Setting Know-how 1. Exposure time refers to time during which output image is exposed in the optical engine when printing a layer. Long exposure time causes over- hardening of output and short exposure time causes under-hardening. It is necessary to enter accurate time for resin being used.
  • Page 35 Ch3. System Control 5. Preparation for Printing This is preparation for printing. Follow the instructions below. 1. Turn ON the 3D printer power switch and turn power ON. 2. Wait for a moment until Home screen appears from Login screen. 3.
  • Page 36 Ch3. System Control 7. Pause Printing Printing can be paused. 1. Select Pause button while printing. 2. Printing is paused when the optical engine emits light. * Printing is not paused immediately after selecting Pause button in order to maintain stable printing. 3.
  • Page 37 Ch3. System Control 9. Printing Option 1) Temporary Check on Mold While printing, check ‘Temporary Check on Mold’ on the printing mode screen and press Pause to check the output. Press Pause again to return to previous printing position and restart printing. This function cannot be used if printing is progressed over 140mm.
  • Page 38 Ch3. System Control 10. Exit System Follow the given route to exit the program. If the program is turned OFF while printing, it may have adverse effects on lifetime of the optical engine. If possible, turn the program OFF after printing is done.
  • Page 39 Precautions for Post Work Preparation for post work: Materials (cutter blade, spatula, cleaning alcohol, pincers, toothbrush) <Precautions> - Use of cutter blade: The mold can be damaged if taken off by hand or ordinary knife. The build plate can be damaged if it adsorbs strongly to the build plate.
  • Page 40 Take the mold out and place it on the work table. Use the cutter blade to remove the mold from the build plate. Remove remaining resin cleanly using alcohol. Use a toothbrush with thin hairs to clean gaps between. Since the mold can be deformed by alcohol, use the air compressor to clean it.
  • Page 41 Handling Resin Waste 1. Overview Method of safely managing and lawfully handling chemical substances and general wastes generated while using the device according to environmental safety regulations 2. Type and Definition of Waste 1) Wastewater from cleaning of output Wastewater generated when cleaning liquid resin on output 2) Output waste Solid waste generated from printing of output 3) Hazardous waste (liquid)

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