Page 1 410 UV Curing System Customer Product Manual Part 1089210A04 Issued 06/10 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is subject to change without notice. Check http://emanuals.nordson.com/finishing for the latest version. NORDSON CORPORATION  AMHERST, OHIO  USA...
Page 2 DeviceNet is a trademark of ODVA, Inc. Notice This is a Nordson Corporation publication which is protected by copyright. All other trademarks are the property of their respective owners. Original copyright date 2008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.
Page 3: Table Of Contents
..........Manual XX-XX Part 123456X E 2002 Nordson Corporation...
Page 4 ..........Manual XX-XX Part 123456X E 2002 Nordson Corporation...
Page 5 ........Manual XX-XX Part 123456X E 2002 Nordson Corporation...
Page 6 ........10-16 Manual XX-XX Part 123456X E 2002 Nordson Corporation...
Page 7 Updated UV contact information. Added information on T3 transformer. Added pressure table for Monitoring Static Pressure and Light Detector section. Updated new part numbers for the main control board (1101815) and the phase control board (1102449). Part 1089210A04 E 2010 Nordson Corporation...
Page 8 Change Record Part 1089210A04 E 2010 Nordson Corporation...
Page 9: Safety
Figure 1-1 Microwave UV Warning Qualified Personnel Equipment owners are responsible for making sure that Nordson equipment is installed, operated, and serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks.
Page 10: Intended Use
Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. Currently there are two organizations that set recommended guidelines for exposure to occupational microwave radiation exposure, OSHA (U.S.
Page 11: Personal Safety
Ultraviolet light is not capable of penetrating into the body and interacting with internal tissues and organs. The National Institute for Occupational Safety and Health (NIOSH) document Criteria for Recommended Standard... Occupational Exposure to Ultraviolet Radiation (PB214 268) establishes guidelines for safe use. Part 1089210A04 E 2010 Nordson Corporation...
Page 12 Exposure to UV radiation can result in reddening of skin headaches sore eyes ULTRA X RAYS INFRA RED MICROWAVES RADIO WAVES VIOLET VISIBLE 1000 nanometers NEAR VACUUM UV Figure 1-2 Ultraviolet Light Wavelength Bands Part 1089210A04 E 2010 Nordson Corporation...
Page 13: First Aid
The power to the lamp is interlocked to the RF detector and will shut down if microwave leakage exceeds safe levels. Any excessive leakage will cause the system to shutdown. Part 1089210A04 E 2010 Nordson Corporation...
Page 14: Ozone
If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1089210A04 E 2010 Nordson Corporation...
Page 15: High Temperatures
Do not store or handle bulbs near food or beverages. Nordson Corporation will dispose of UV bulbs free of charge provided the customer covers all shipping costs associated with returning the bulbs. For bulb disposal, please clearly mark on the all bulb containers and shipping packages: BULBS FOR DISPOSAL ONLY.
Page 16: Uv-Curable Inks And Products
If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: Disconnect and lock out electrical power. Identify the reason for the malfunction and correct it before restarting the equipment. Part 1089210A04 E 2010 Nordson Corporation...
Page 17: Safety Precautions While Servicing
The power supplies run warm and keeping them cool with proper ventilation will prolong their life. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 1089210A04 E 2010 Nordson Corporation...
Page 18: Moving And Storage
1-10 Safety Moving and Storage Moving or storing of the Nordson UV curing system must comply with all applicable local and state regulations. All electrical power and other services must be disconnected and the lamphead must be cool before moving or storing this equipment. Power supplies should be properly attached or fastened to an appropriate fixture such as a pallet for handling and storing.
Page 19: Description
Section 2 Description Introduction The CoolWave 2 Ultraviolet Microwave-Applied Curing System consists of a MPS2-410 power supply and a CW2-410 lamphead. The power supply unit provides the high voltage supply for the lampheads and a control circuit to interlock the lampheads with the curing machine.
Page 20: System Components
Use genuine Nordson replacement bulbs with this system. Alternative bulbs may damage the control or overheat the reflec- tor system. NOTE: The system warranty is void if genuine Nordson UV bulbs are not used. Contact a Nordson UV representative for ordering information.
Page 21 Monitors the cooling air temperature. Sensor Power Supplies Furnish power to the magnetrons. RF Detector Detects leakage of microwaves. Will shut down system if triggered. Internal Blower Figure 2-1 System Components (Typical UV Curing System Setup) Part 1089210A04 E 2010 Nordson Corporation...
Page 22: Reflectors
The reflectors use different retaining brackets to secure them in place in the lamphead. Figure 2-2 illustrates the curve in each reflector and the differences in their retaining brackets. Focus Reflector and Bracket Flood Reflector and Bracket Figure 2-2 Reflector Types Part 1089210A04 E 2010 Nordson Corporation...
Page 23: Installation
Follow the safety instructions in this document and all other related documentation. Introduction This section contains information for installing the CoolWave 2 10-inch lamphead and power supply. Directions for mounting and shielding are explained in general terms due to differences for each independent installation.
Page 24 (5.64) (5.64) 790.50 [31.12] 753.00 [29.67] ø28.50 [ø1.12] Sized for 3/4 in. Conduit 703.00 [27.70] Required Ventilation Clearance (All Four Sides) 152 mm (6 in.) Figure 3-1 Power Supply Dimensions and Required Ventilation Clearance Part 1089210A04 E 2010 Nordson Corporation...
Page 25: Power Supply Electrical Connections
H1 and H4 H1 and H3 H1 and H2 High Voltage High Voltage External Blower Internal Blower Front of Power Supply Transformer T3 Transformer T3 Control Transformer Figure 3-2 Transformers Identified in Power Supply Part 1089210A04 E 2010 Nordson Corporation...
Page 26: Power Supply Balancing
Figure 3-3 to balance out the load. If you have more than three power supplies, repeat the sequence again starting with the fourth power supply. Refer to Table 8-2. Part 1089210A04 E 2010 Nordson Corporation...
Page 27 Lamphead Unicable − Page 3-17 Lamphead Power Configuration Settings Supply Remote #2: ID : 02 RFD: No NT: CAN CTRM: Y Last unit on network Figure 3-3 System Electrical Diagram − Power, Network, Lamphead, and RF Detector Connections Part 1089210A04 E 2010 Nordson Corporation...
Page 28: Network Connections
120 Vac, one ampere maximum. DETECTOR MSTOP INTERFACE LAMP ON STDBY ADDRESS OFF/RESET READY FAULT RATE ACOM SHLD AOUT NETWORK ACOM REMOTE I/O Figure 3-4 Remote I/O Connections Part 1089210A04 E 2010 Nordson Corporation...
Page 29 Power Supply Configuration on page 3-19 for instructions. Analog (ACOM) − Common Ground Shield (SHLD) Earth ground Output Analog Output (AOUT) Not used. Do not connect. Analog Common Not used. Do not connect. (ACOM) Part 1089210A04 E 2010 Nordson Corporation...
Page 30: Machine Stop Interlock
4−20 mA or 0−10 Vdc. Refer to Table 3-3 and Power Supply Configuration, Table 3-6, for configuration instructions. Refer to Table 4-4 step 5, in the Operation section for Power Level setting instructions. Part 1089210A04 E 2010 Nordson Corporation...
Page 31: Idle Mode
30 minutes. Prolonged standby periods will shorten the magnetron life. 3. Press the SYSTEM ON button to enable the UV light. The light turns on instantly but takes approximately 8 seconds to stabilize. After 10 seconds, the system ready output contact closes. Part 1089210A04 E 2010 Nordson Corporation...
Page 32: Rapid Cycle Using Idle Mode
An un-powered node will not disturb the CAN bus lines. BUS Power BUS Sense Circuitry CoolWave 2 has an isolated physical layer. An optical isolator is used to monitor the BUS power, the loss of which will result in an un-powered transceiver.
Page 33: Hardware Specifications
Each application has different constraints and therefore requires custom-designed enclosures and light shielding. Contact Nordson UV systems engineering department for help with designs. Mounting Guidelines Figure 3-6 provides the physical dimensions of the CW2-610 lamphead.
Page 34: Internal Blower
130% of the air flow into the lamphead at a static pressure that ensures that there is an even flow or a slight negative pressure at the lamp face. Part 1089210A04 E 2010 Nordson Corporation...
Page 35 78.75 (3.1): 3 in. Focus Reflectors 205.80 (8.102) 76.0 (2.992) 76.0 (2.992) 76.0 (2.992) 18.25 (0.719) 9.50 (0.374) 182.0 (7.165) Port * * DO NOT BLOCK EXTERNAL PORTS WHEN MOUNTING LampheadS Figure 3-6 Lamphead Dimensions − External Blower Part 1089210A04 E 2010 Nordson Corporation...
Page 36 3-14 Installation 267.00 [10.512] 265.00 [10.433] 667.00 [26.260] 63.20 [2.488] 150.00 150.00 [5.906] [5.906] Square Square Centered Centered 117.80 [4.638] 201.50 [7.933] Figure 3-7 Lamphead Dimensions − Internal Blower Part 1089210A04 E 2010 Nordson Corporation...
Page 37: Monitoring Static Pressure
The pressure control setpoints versus the power level output are shown in Table for the internal blower with VSPD variable speed control enabled. Table 3-5 Selected Power Level versus Pressure Setpoint Power Level Operating Pressure Setpoint (inches of water) Idle Part 1089210A04 E 2010 Nordson Corporation...
Page 38: Switching Pressure Ports
3. Feed the tube through the lamphead and install the barbed fitting and tube in the other pressure port. Pressure Bottom Hose Port Pressure Port Barbed Fitting External Blower External Blower Front Pressure Port Internal Blower Figure 3-8 Pressure Port Connections Part 1089210A04 E 2010 Nordson Corporation...
Page 39: Lamphead Cable Connections
DIN1810B hook wrench (spanner wrench) to insure that the connection is secure. There are four holes in the screw ring for the wrench pin. Red Indicator: Incorrectly Installed No Red Indicator: Correctly Installed 30−32 DIN1810B Spanner Wrench (Customer-Supplied) Figure 3-9 Unicable Connections Part 1089210A04 E 2010 Nordson Corporation...
Page 40: Rf Detector Installation
One RF detector is normally required for every 16 networked units within one curing enclosure. However, some applications and systems may require a RF detector on each unit. Contact your Nordson representative for more information. Mount the RF detector so that the antenna faces the lamphead screen and is between the operator and the lampheads or the lampheads and any opening (the major source for RF leakage).
Page 41: Power Supply Configuration
1. Move the front power switch to the ON position. The system display will go through a power-up test, then display the installed software version numbers. 2. Press the Nordson Oval for 10−15 seconds to enter the configuration menu. The configuration settings will be displayed in the order listed in Table 3-6.
Page 42 Remote control source IO = Use discrete remote DN = Use DeviceNet for I/O terminal remote control Refer to Table 3-3 on page 3-7 for discrete remote I/O connections. IO is the default setting. Part 1089210A04 E 2010 Nordson Corporation...
Page 43 PWROFF POWER OFF No selection No selection This is a message instructing you to turn the power supply switch OFF to save your settings in flash memory. Part 1089210A04 E 2010 Nordson Corporation...
Page 44 3-22 Installation Part 1089210A04 E 2010 Nordson Corporation...
Page 45: Operation
As a result, the startup procedures documented in this manual are strictly for the UV equipment. Display and Controls See Figure 4-1 and Table 4-1. 410I Figure 4-1 CoolWave 2 Displays and Controls Part 1089210A04 E 2010 Nordson Corporation...
Page 46 Operation Table 4-1 CoolWave 2 Displays and Controls Item Control Description Main Power Switch Turns the main power on and off to the CoolWave system. SYSTEM ON Turns the lamphead on after the magnetron filament is warm and LMPDLY is displayed and then LAMPON.
Page 47: Additional Functions
The period at the left of the display will remain on as long as the system is locked. To unlock the system press REMOTE for approximately 20 seconds. UNLOCK will display and the unit will return to the normal operation state. Part 1089210A04 E 2010 Nordson Corporation...
Page 48: Display Messages
NO LIGHT DETECTED There was insufficient output from the light detector when the power supply energized the magnetrons in the Lamp On mode. HARDWARE FAILURE The power supply is not communicating with the light board. Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 49: Resetting Faults
NOTE: Once the fault has been corrected you can reset a fault on a unit operating in Remote Mode from the front panel of the master unit or a host controlling the master unit through either a discrete I/O or DeviceNet. Part 1089210A04 E 2010 Nordson Corporation...
Page 50: Startup
100%. Each remote POWER SETTING can be different. Each setting is determined by the POWER SETTING entered in the master control unit and is proportional to the maximum set at each power supply. Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 51 3. The unit will immediately switch to Idle State (achieved in 2 seconds). 4. To return to curing, initiate Lamp ON command (locally or remotely). 5. Lamp will be ready to cure within approximately 3 seconds. 6. The process can be repeated as required. Part 1089210A04 E 2010 Nordson Corporation...
Page 52: Remotely Operated Units
Turn the main power switch on the front of the power supply to the ON position. The power on message begins to scroll. The power on message begins with the words NORDSON UV CURING SYSTEMS. Five numbers will then scroll listing the software versions for the display board, main control board, phase board, interface, and lamphead respectively.
Page 53: Shutdown
NOTE: Typically the cooling fan is controlled by the remote or host machine. Turn off main power to all units. Part 1089210A04 E 2010 Nordson Corporation...
Page 54 4-10 Operation Part 1089210A04 E 2010 Nordson Corporation...
Page 55: Maintenance
3. Turn off the main electrical disconnect. Follow all relevant OSHA established lockout procedures or local codes as appropriate. Part 1089210A04 E 2010 Nordson Corporation...
Page 56: Fuses
Refer to the Parts section for ordering information. F1: Blower F2: Blower F3: Board Power F4: Bulb Filament Fuse F3 160 mA Fuse F2 Fuse F1 Fuse F4 Figure 5-1 Main Control Board Fuses Part 1089210A04 E 2010 Nordson Corporation...
Page 57: Power Supply Cooling Fan Cleaning
2. Locate the cooling fan on the power supply. It is located on the front side of the power supply. 3. Make sure the safety cover is clean and free of any debris. 4. Examine fan blades for contamination. Clean or replace if necessary. Part 1089210A04 E 2010 Nordson Corporation...
Page 58: Lamphead Maintenance And Repair
Clean filters as needed. NOTE: Nordson does not supply filters on the power supply, the lamphead, or external blowers. Filters must be supplied by the customer. Internal blower lamphead filter is provided. Part 1089210A04...
Page 59: Lamphead Repair Procedures
2. See Figure 5-3. Turn or place the lamphead assembly so that the entire bulb area is exposed and accessible. 3. Remove the eight screws from the lamphead base to remove the RF screen. Figure 5-3 RF Screen Removal Part 1089210A04 E 2010 Nordson Corporation...
Page 60: Reflector Replacement
2. Turn or place the cradle assembly so that the entire bulb area is exposed and accessible. 3. Remove the screen and bulb as described in Bulb Replacement. 4. See Figure 5-5. Remove the six mounting screws and the two retaining bars from the lamphead base. Part 1089210A04 E 2010 Nordson Corporation...
Page 61 The lip on the focus bracket will go to the inside of the lamphead and wrap around the reflector. Line up the retaining bracket mounting holes with the mounting holes in the lamphead base. Part 1089210A04 E 2010 Nordson Corporation...
Page 62 Flood Reflector Installation 8. Install the six mounting screws to secure the reflectors and retaining brackets. Torque the screws to 1.8−1.57 NSm (0.871.16 lb-ft). 9. Install the bulb and RF screen as described in Bulb Replacement. Part 1089210A04 E 2010 Nordson Corporation...
Page 63: Internal Blower Lamphead Cover Removal
5. See Figure 5-10. Remove the 8 screws at the base of the lamphead (4 front and four rear). Removing Blower Plug Removing 8 Screws − 4 Front and 4 Rear Figure 5-10 Removing Blower Plug and Screws Part 1089210A04 E 2010 Nordson Corporation...
Page 64: Internal Blower Lamphead Cover Replacement
3. Reconnect the blower plug and replace the screw next to the plug. 4. Replace the top blower cover and secure with 6 screws (3 front and 3 rear). 5. Reconnect the unicable from the power supply. Part 1089210A04 E 2010 Nordson Corporation...
Page 65: Internal Lamphead Component Replacement
Remove Eight Screws − Four On Each Side Figure 5-12 Lamphead Cover Removal 4. Remove the transformer and connector bracket by removing the 3 screws identified in Figure 5-13. Screws Figure 5-13 Transformer and Connector Bracket Removal Part 1089210A04 E 2010 Nordson Corporation...
Page 66: Light Detector Board
4. Install and connect the new board. 5. Install the transformer and connector bracket. 6. Install the cover on the lamphead base. 7. Install the bulb and RF screen, if removed. Figure 5-15 Light Detector Board Replacement Part 1089210A04 E 2010 Nordson Corporation...
Page 67: Starter Bulb Replacement
NOTE: Be careful not to cut or damage the black sleeving. 2. See Figure 5-17. Cut the four ties securing the black sleeving over the high-voltage ring terminals. 3. Slide the sleeving down to expose the two ring terminals. Remove the two screws. Part 1089210A04 E 2010 Nordson Corporation...
Page 68 Tighten the nuts to 1.9 NSm (17-in. lb). 8. Secure the two high-voltage ring terminals on each magnetron with the two screws. Part 1089210A04 E 2010 Nordson Corporation...
Page 69 10. Pull the black sleeving up over the high-voltage terminal and secure it in place with tie wraps. 11. Install the transformer and connector bracket. 12. Install the cover on the lamphead base. 13. Install the bulb and RF screen, if removed. Part 1089210A04 E 2010 Nordson Corporation...
Page 70 5-16 Maintenance Part 1089210A04 E 2010 Nordson Corporation...
Page 71: Troubleshooting
These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help. System Software Versions If you call for technical support, you may be asked to furnish the support person with the version numbers for the software installed in your system.
Page 72: Fault Message Troubleshooting
Fault on slave unit. Fault Message 6: Failure on phase control board Replace phase control board. FAULT MAG POWER WHEN OFF Phase control board failure Magnetron current detected when in Standby or Off mode Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 73 Power Supply Configuration in the connection lost Installation section. Fault Message 15: Magnetrons have failed Replace the magnetrons. FAULT POWER CTRL AT LIMIT Power control at limit. Power supply is unable to regulate output. Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 74 Cooling air is being restricted Make sure there is proper exhaust FAULT LAMPHEAD air. Refer to Corrective Actions for OVER TEMP Fault 16. Lamphead over temperature. Lamphead temp is over 95 _ C. Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 75 Phase control board failure Replace phase control board. FAULT PHASE CONTROLLER ERROR Control does not detect the phase board. Fault Message 28: Magnetron failure Replace magnetron. FAULT MAG FILAMENT IS OPEN Low filament current. Part 1089210A04 E 2010 Nordson Corporation...
Page 76: Bulb Troubleshooting
Focus the lamphead. Incorrect bulb type Replace with the correct bulb type. Low power level setting Increase the power level on the power supply. Material issue Contact the material supplier to verify the UV spectrum/intensity output. Part 1089210A04 E 2010 Nordson Corporation...
Page 77: General Lamphead Troubleshooting
The lamphead is There are loose screws in the Refer to the Maintenance and Repair showing signs of lamphead section to replace any damaged electrical arcing lamphead parts. Tighten all the appropriate screws. Part 1089210A04 E 2010 Nordson Corporation...
Page 78 Troubleshooting Part 1089210A04 E 2010 Nordson Corporation...
Page 79: Parts
A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.
Page 80: Cw-2 Power Supplies
B: Fuse kit 1091465 contains three 30 amp, 500 volt main fuses; two 10 amp, 250 volt fuses for the step down transformer; one 160 microamp, 250 volt control board fuse; one2 amp, 250 volt fuse for the filament transformer. NS: Not Shown Part 1089210A04 E 2010 Nordson Corporation...
Page 81 Parts REAR VIEW SIDE VIEW Figure 7-1 CoolWave Power Supply and RF Detector Part 1089210A04 E 2010 Nordson Corporation...
Page 82: Cw-2 Lampheads
- - - - - - S SCREW, M5 mounting holes 1053767 S REFLECTOR BULB MOUNTING, focus, 2.1, glass, kit, CW10 1053768 S REFLECTOR BULB MOUNTING, focus, 3.1, glass, kit, CW10 1053769 S REFLECTOR BULB MOUNTING, flood, glass, Continued... Part 1089210A04 E 2010 Nordson Corporation...
Page 83 B: Recommended spare part. Keep this part in inventory to avoid unplanned downtime. C: Order the correct reflector for your particular system. D: Order the correct PTFE upper retainer for your glass reflectors. E: Optional equipment. NS: Not Shown Figure 7-2 CoolWave Lamphead Part 1089210A04 E 2010 Nordson Corporation...
Page 84: System Cables
775029 25 ft CABLE, RF detector 775050 50 ft CABLE, RF detector 775051 75 ft CABLE, RF detector 775052 100 ft CABLE, RF detector 775031 NETWORK CABLE, 6 ft Optional Figure 7-3 System Cables Part 1089210A04 E 2010 Nordson Corporation...
Page 85: Rf Detector
KIT, duct, exhaust, deep, CW10, encl, quartz (for CW-410/CW-610T lampheads using a bottom pressure port) LiteTitet Shutter System − A pneumatically powered shutter opens and closes instantly to block UV light without turning off the lamphead or power supply. 775198 KIT, shutter, LH, CW10 Part 1089210A04 E 2010 Nordson Corporation...
Page 86 Parts Part 1089210A04 E 2010 Nordson Corporation...
Page 87: Specifications
60 _C (140 _F) Ambient Table 8-2 Power Line Current for 410I Internal Blower Line 60 Hz 50 Hz Amps @ 440 Vac Amps @ 480 Vac Amps @ 380 Vac Amps @ 440 Vac Part 1089210A04 E 2010 Nordson Corporation...
Page 88: Light Output Settings
Specifications Light Output Settings Nordson CW2 UV Output Remote Input 4 mA 4 mA 8 mA 8 mA 12 mA 12 mA 16 mA 16 mA 20 mA 20 mA 10 V 10 V Remote Input  mA/VDC Figure 8-1...
Page 89: Lamphead
Cooling air sensor Unicable detection RF leakage detection Bulb Table 8-4 Bulb Specifications Item Specification Length 254 mm (10 in.) Power 400 watts/in. maximum Types Mercury, Mercury +, Iron, Gallium, Indium, Lead System Schematics Part 1089210A04 E 2010 Nordson Corporation...
Page 90 Specifications Part 1089210A04 E 2010 Nordson Corporation...
Page 91 CONN6−3 CONN3−4 CONN6−4 CONN3−5 SHIELD STARTER SHIELD/DRAIN CONN3−5 CONN6−5 CONN2−6 CONN3−6 CONN6−6 BULB CONN6−7 CONN2−1 CONN2−3 CONN1−3 CONN2−8 CONN1−4 CONN1−1 CONN1−2 TEMP SENSOR SHIELD/DRAIN INTERNAL BLOWER LAMP HEAD Figure 8-2 Internal Blower System Schematic Part 1089210A04 E 2010 Nordson Corporation...
Page 92: Uv Glossary
Low powered UV composed of wavelengths in the UVA band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than black light UV products.
Page 93 417 nm and a spectral concentration between 400 and 450 nm. They are often used when deeper cure is required or with white coatings containing titanium oxides. In some industries, microwave gallium bulbs are referred to as V bulbs. Part 1089210A04 E 2010 Nordson Corporation...
Page 94 Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products.
Page 95 When a lamphead is located further away from the substrate or closer to the substrate than the focal distance. oxidizing When the coating or ink reacts with oxygen and slows the polymerization process of the cure. Part 1089210A04 E 2010 Nordson Corporation...
Page 96 To further reduce heat, the quartz can be coated with a material that passes UV light and absorbs infrared energy. Part 1089210A04 E 2010 Nordson Corporation...
Page 97 Typically, the concentration is provided as a normalized percentage where the energy is integrated over 10-nanometer bands to reduce the difficulty of quantifying the effects of line emission spectra. Part 1089210A04 E 2010 Nordson Corporation...
Page 98 The portion of the electromagnetic spectrum ranging between 200 and (200−280 nanometers) 280 nm. UVC is typically referred to as short UV. The portion of the electromagnetic spectrum ranging between 400 and (400−445 nanometers) 445 nm. The V stands for visible UV. Part 1089210A04 E 2010 Nordson Corporation...
Page 99 One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems. wavelength The measured cycle length of a wave in the direction of propagation. Part 1089210A04 E 2010 Nordson Corporation...
Page 100: Devicenet Specifications
Section 10 DeviceNet Specifications Introduction This section covers the specifications and requirements for the CoolWave 2 DeviceNet Interface Module Revision 0.62. This specification describes the unit configuration, unit initialization, the DeviceNet Network Model and the interface to the Nordson Coolwave2 module. It describes the functionality required of the network interface module.
Page 101: System Operation
2 set the baud rate to the last baud rate the device was powered up at and allow software configuration tools to modify the baud rate. DATA RATE 500 Kb 250 Kb 125 Kb Figure 10-2 Baud Rate Switch S1 Part 1089210A04 E 2010 Nordson Corporation...
Page 102: Led Operation
Red, DeviceNet Power is not present Baud Rate / Mac ID switch value changed, next power up uses a new configuration Green Solid Normal Operation Red/Green Flashing Device is in self test mode LEDs Figure 10-3 DeviceNet Status LEDs Part 1089210A04 E 2010 Nordson Corporation...
Page 103: Devicenet Interface
Group 2 Unconnected message port. Certification The unit must be certified as a compliant DeviceNet device through an ODVA certified testing facility. This device is not required to pass SEMI-SIG optional conformance testing. Part 1089210A04 E 2010 Nordson Corporation...
Page 104: Identity Object (01Hex − 1 Instance)
Normal: Class 1, Instance 1, 1 byte data = 0 Out of Box: Class 1, Instance 1, 1 byte data = 1 Message Router Object (02 1 Instance) HEX − No supported attributes or services. Part 1089210A04 E 2010 Nordson Corporation...
Page 105: Devicenet Object (03Hex − 1 Instance)
Baud Rate Switch Changed BOOL (since last power up) Actual MAC ID Switch Value (0−99) USINT Actual Baud Rate Switch Value (0−9) USINT Common Services Implemented for Service Code Class Level Instance Level Service Name Get_Attribute_Single Set_Attribute_Single Part 1089210A04 E 2010 Nordson Corporation...
Page 106: Assembly Object (04Hex - 2 Instances)
Polled Output Assembly Instance UINT Get / Set (valid values are 112) Polled Output Size UINT Instance Attributes (Instances 100 and 112) Attribute DeviceNet Data Access Name Data Type Value Rule Data USINT Get / Set Part 1089210A04 E 2010 Nordson Corporation...
Page 107 9 – Lamp Cool 10 – Test 11 – Start Power Delay Lamp Power Level: USINT 0x64 varies 0 −100% 10 – 13 Lamp Fault: UDINT 0x64 varies 32−bits Defined in S−Device Supervisor Object Part 1089210A04 E 2010 Nordson Corporation...
Page 108 5 – Lamp On 6 – Fault 7 – Reset 8 – Cool Off 9 – Lamp Cool 10 – Test 11 – Start Power Delay Slave 2 Lamp Power Level: USINT 0x64 0 −100% Part 1089210A04 E 2010 Nordson Corporation...
Page 109: Common Services
NOTE: Receive_Idle condition (0 byte length message) is treated as a DeviceNet fault condition by the CoolWave2 unit. NOTE: Commands other than those listed are not implemented, and will be ignored by the CoolWave2 unit. Common Services Implemented for Service Code Class Level Instance Level Service Name Get_Attribute_Single Set_Attribute_Single Part 1089210A04 E 2010 Nordson Corporation...
Page 110: Connection Object (05Hex − 2 Instances)
Produced UINT Connection Path Length Produced USINT Array NULL 20h 04h 24h Connection Path 65h 30h 03h Consumed UINT Connection Path Length Consumed USINT Array NULL 20h 04h 24h Connection Path 70h 30h 03h Part 1089210A04 E 2010 Nordson Corporation...
Page 111: Common Services
Hardware Revision Level SHORT “Rev A“ STRING6 Device Status USINT Exception Status BYTE Exception Detail Alarm STRUCT 00 Exception Detail Warning STRUCT 00 Alarm Enable BOOL Get / Set Warning Enable BOOL Get / Set Part 1089210A04 E 2010 Nordson Corporation...
Page 112 Stop Abort Recover Perform_Diagnostics The Coolwave2 enters the “Nordson Off State” as a result of S−Device Supervisor commands “Reset”, “Stop” or “Abort”. The S−Device Supervisor “Start” command transitions to the S−Device “Executing” state which allows the Nordson commands: “On, Ready, Standby and Stop”...
Page 113 Detector Detector Unit over Interlock Lamphead Detail Byte 2 Fault missing temp Pressure Manufacturer’s Unassigne Unassigne Unassigne Phase Phase Exception Filament Controller Detector Control at magnetron Detail Byte 3 Open Fault Failed Limit current Part 1089210A04 E 2010 Nordson Corporation...
Page 114: Lamp Object (64Hex − 16 Instances)
Master Magnetron Power Level Actual (0−100%) USINT Master Lamp Command: USINT Get / Set 1 – Off 2 – On 3 – Standby 5 – Reset Light Intensity Command USINT Get / Set 20−100% (0−255% accepted) Part 1089210A04 E 2010 Nordson Corporation...
Page 115: Instance Attributes (Instances 1−15)
See S−Device Supervisor for bit definitions Slave Light Intensity Level Set (0−100%) USINT Slave Magnetron Power Level Actual (0−100%) USINT Common Services Implemented for Service Code Class Level Instance Level Service Name Get Attribute Single Set Attribute Single Part 1089210A04 E 2010 Nordson Corporation...
Page 116 Product: Cool Wave, Cool Wave 2 and Cool Wave 2 Plus Models: CW-610V, CW2-610V, CW2+-610V, CW2I-610V, CW2+I-610V CW2-410V, CW2+-410V, CW2I-410V, CW2+I-410V Description: Applicable Directives: Standards Used for Compliance: Product Certificates: Quality System Certificate – ISO9000 through...

Nordson CoolWave 2 Product Manual

Safety

Description

Installation

Operation

Maintenance

Troubleshooting

Parts

Specifications

UV Glossary

Devicenet Specifications

Quick Links

Troubleshooting

Related Manuals for Nordson CoolWave 2

Summary of Contents for Nordson CoolWave 2

Table of Contents