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Appareo STRATUS ESG Installation Instructions Manual

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Installation Instructions
(Experimental)
Revision 1.2

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  • Page 1 Installation Instructions (Experimental) Revision 1.2...
  • Page 2 Stratus ESG Installation Instructions (Experimental). All content within is copyrighted by Appareo Systems, LLC, and may not be reprinted without permission. Appareo assumes no responsibility or liability for any errors or inaccuracies that may appear in the information content contained in this guide. Unauthorized replication of this guide is prohibited.
  • Page 3 6 Months from the date of shipment from the Stratus ESG manufacturer This Warranty is void if any part not supplied by Appareo is used in assembly or repair of the Product, or if the Product has been altered. EXCLUSIVE REMEDIES UNDER LIMITED WARRANTY If the Product proves to be defective in material or workmanship during the Warranty Period, and all Limited Warranty requirements have been met, your exclusive remedies, and Appareo’s...
  • Page 4 Upon receipt of the returned Product, Appareo will inspect it and make a determination as to validity of the warranty claim. Appareo will respond to you within 15 days of receipt of the Product.
  • Page 5 NO DEALER WARRANTY This is the exclusive warranty applicable to Appareo Products. No dealer has any authority to make any other warranty, modify, limit, or expand the terms of this Warranty in any fashion, or to make any representation or promise on behalf of Appareo.
  • Page 6 Last Revised: May 9, 2016 EXPORT REGULATIONS Certain Appareo products are subject to export controls by the U.S. Department of Commerce (DOC), under the Export Administration Regulations (EAR). Violation of U.S. law is strictly prohibited. You agree to comply with the requirements of the EAR and all applicable international, national, state, regional and local laws, and regulations, including any applicable import and use restrictions.
  • Page 7 Rev. 1.2 Last Revised: May 9, 2016 Warnings • The pilot must read the Stratus ESG Pilot’s Guide (600890-000049) before their first flight. • Squawk codes 7500 (hijacking), 7600 (radio failure), and 7700 (emergency) are reserved for emergencies. There may be other reserved codes, depending on the region you are flying in.
  • Page 8 Federal Register by the Regulations executive departments and agencies of the United States Federal government. Part of the marketing name for Stratus ESG. Agency of the United States Department of Transportation Federal Aviation with authority to regulate and oversee all aspects of civil Administration aviation in the United States.

  • Page 9: Last Revised: May

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 A set of regulations for flying in which the pilot flies without Visual Flight using instruments in generally clear meteorological Rules conditions System of ground-based antennas whose precisely known...

  • Page 10: Table Of Contents

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Table of Contents 1. About Stratus ESG ......................13 1.1. Overview .........................13 1.2. Applicable Regulations ....................13 1.3. Equipment specifications ..................13 1.4. Required tools ......................14 1.5. Required hardware ....................15 1.6.
  • Page 11 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 4.17. ADS-B In capability ....................25 4.18. SBAS service provider .....................26 4.19. Diagnostic screens ....................26 5. Functional tests ........................28 5.1. Power bus .......................29 5.2. Discrete inputs......................29 5.3. Analog inputs ......................29 5.4.
  • Page 12 Figure 1: Locking mechanism location ..................18 Figure 2: Pin-out ........................20 Figure 3: Ambient light sensor location ..................30 Figure 4: Stratus ESG front panel .....................30 Figure 5: Pressure Altitude screen ....................32 Figure 6: GPS screen ........................32 Figure 7: Flight ID screen ......................32 Figure 8: Brightness screen ......................32...

  • Page 13: About Stratus Esg

    1.1. Overview Stratus ESG by Appareo is a panel-mounted level 2els Class 1 Extended Squitter transponder. It is a Class B1S transponder which is ADS-B Out compliant. To support the ADS-B Out function, Stratus ESG contains a Class Beta 1 GPS/WAAS receiver. Stratus ESG responds to legacy Mode A/C interrogations and Mode S interrogations from both ground radar and airborne collision avoidance systems.

  • Page 14: Required Tools

    0.5 A at 14 VDC Power Input 8 W Typical 59.5 W Max Table 4: Power requirements 1.4. Required tools The following tools are needed for installation of Stratus ESG. Tool Part Number Used For 3/32” hex driver Securing locking mechanism through the faceplate...

  • Page 15: Required Hardware

    Table 7: Required hardware (additional parts) 1.6. Compatible equipment Stratus ESG requires input from a GPS antenna, transponder antenna, and altitude encoder. This section describes the requirements for the antennas and altitude encoders that must be installed on the aircraft.

  • Page 16: Table 8: Compatible Gps Antenna

    Aircraft Certification Office (ACO). 1.6.1.2. Transponder antenna Stratus ESG requires a passive antenna with the specifications of TSO-C74d or TSO-C66. The following antenna is an example of an antenna that meets these specifications. The installation is not limited to this antenna.

  • Page 17: Installing Stratus Esg

    Stratus ESG may not be acceptable for installation on all aircraft makes and models. Cooling air Stratus ESG does not have an air cooling duct. Do not install Stratus ESG near a heat source. An alternate method of cooling is required if the unit must be installed near a heat source.

  • Page 18: Unit Installation

    2.4. Cleaning Use a dry cloth to clean Stratus ESG. If necessary, you can use a lightly damp cloth with a solution of mild detergent. Do not use cleaners containing ammonia, acetone, or other strong acids or bases to clean the Stratus ESG display or faceplate.

  • Page 19: Cabling And Wiring Specifications

    The wire length and routing will vary by installation. 3.2. Pins The following are the pin assignments and pin-out for Stratus ESG. NOTE: Not all pins will be used for all configurations. See the sub-sections below to determine which pins will be used for your installation.

  • Page 20: Figure 2: Pin-Out

    Refer to the wiring diagrams in Appendix A to complete wiring. The sections below describe the function of each pin in more detail. Power Stratus ESG requires a 5 amp circuit breaker. A minimum of 2 ground pins should be tied. Pin # Pin Name...

  • Page 21: Table 13: Serial Altitude Encoder Pin Assignments

    NOTE: Only one suppression may be connected. Lighting Stratus ESG can be connected to the aircraft lighting bus to control the brightness with a panel control. To connect to the lighting bus, connect one of the following pins, depending if the aircraft runs at 28V or 14V.

  • Page 22: Connecting Antennas

    Last Revised: May 9, 2016 External standby External Standby is used in case of a dual transponder setup. Use this to suppress the Stratus ESG when not in use. To put Stratus ESG into standby mode, ground pin 7. Pin # Pin Name...

  • Page 23: Icao Address

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Cycle through the configuration screens Arrow keys Cycle through selections within configurations Number keys Input numbers, letters, or spaces Exit configuration mode Table 19: Keys used during configuration Sometimes, a textual or non-numerical input will be required.

  • Page 24: Aircraft Width

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 4.7. Aircraft width Select the range of numbers that includes the aircraft’s width (wingspan). 4.8. Altitude format Select the pilot’s preferred unit to display altitude in: •...

  • Page 25: Backlight Response Time

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 4.14. Backlight response time Adjust the backlight control response time to a number between 0 and 100. A low number will cause the backlight to adjust to ambient light changes more quickly, and a high number will cause the backlight to adjust to ambient light changes more slowly.

  • Page 26: Sbas Service Provider

    SDCM (Russia) • Automatic (automatically chooses service provider based on location) Choose Automatic if the pilot might change regions during the operation of Stratus ESG. 4.19. Diagnostic screens The following screens are used for diagnostic purposes only and usually do not require any input from the installer.
  • Page 27 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Analog inputs diagnostic The analog inputs diagnostic screen shows the current reading of the lighting bus and ambient light sensor to the nearest percentage, and the current reading of the internal temperature sensor to the nearest degree Celsius.

  • Page 28: Functional Tests

    When installed correctly, Stratus ESG complies with 14 CFR Part 91.215 & 91.225. While in airspace specified in 14 CFR Part 91.215, Stratus ESG must be maintained to 14 CFR Part 91.413. Additional maintenance information can be found in the Instructions for Continued Airworthiness (Appendix B).

  • Page 29: Power Bus

    NOTE: Depending on the installation, the functional tests for the following discrete inputs are optional. Turn off Stratus ESG and enter into configuration mode (while holding the FUNC key, press and release the PWR key). Press FUNC or the arrow keys to advance to the external input diagnostics screen.

  • Page 30: Gps

    Press FUNC or the arrow keys to advance to the altitude diagnostic screen. Verify that the altitude displayed is correct to your geographic location. 6. Using Stratus ESG See the Stratus ESG Pilot’s Guide (600890-000049) for a full description of Stratus ESG’s function. Figure 4: Stratus ESG front panel...

  • Page 31: Mode Selection Keys

    Table 21: Mode selection keys 6.2. Event indicators When certain events occur, an indicator will appear on your Stratus ESG display. The table below describes each indicator’s meaning. Indicator Meaning ADS-B transmission contains GPS position information with a radius of containment under 1 nautical mile.

  • Page 32: Other Keys

    Last Revised: May 9, 2016 Pressure Altitude screen: Displays the current pressure altitude. If no valid altitude is detected or Stratus ESG is in On mode, the altitude field will be replaced by dashes. Figure 5: Pressure Altitude screen GPS screen: Displays the aircraft’s GPS position in degrees latitude and longitude. If no GPS signal is being received, the latitude and longitude fields will be replaced by dashes.

  • Page 33: Entering A Squawk Code

    Press the VFR key to broadcast the VFR squawk code. The factory-set VFR code is 1200, but the default number may be reconfigured. Power (PWR) key The PWR key is used to power Stratus ESG on and off. When Stratus ESG is powered on, it retains the last used squawk code and operation mode. 6.5.

  • Page 34: Figure 9: Flight Id Entry Screen

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 3. Use the number keys to overwrite the registration number. Use the left and right arrow keys to change the cursor position. See Section 6.4.2 for instructions on how to enter non-numerical input.

  • Page 35: Technical Assistance

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Technical Assistance For support, please contact Appareo at support@appareo.com. By mail: 1830 NDSU Research Circle North Fargo, ND 58102 United States of America Page 35 of 52...

  • Page 36: Appendix A: Installation Drawings And Wiring Diagrams

    600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Appendix A: Installation drawings and wiring diagrams ITEM DESCRIPTION 153510-000015 BACKPLATE ASSMBLY 153510-000018 TRANSPONDER 153540-000027 STRATUS ESG RACK 251015-000077 RF TNC CONNECTOR 251015-000078 RF BNC CONNECTOR M24308/4-4F...
  • Page 37 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 ITEM DESCRIPTION 153510-000015 BACKPLATE ASSMBLY 153510-000018 TRANSPONDER 153540-000027 STRATUS ESG RACK 251015-000077 RF TNC CONNECTOR 251015-000078 RF BNC CONNECTOR M24308/4-4F 37 PIN DSUB CONNTR 356060-000007 SCREW M85049/48-1-4F DSUB STRN RLF BCKSHLL...
  • Page 38 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 6.38 6.32 [162.0] [160.4] [3.0] 9.21 [234.03] [16.51] 1.69 1.65 [43.00] [42.0] [21.0] 7.00 [177.8] [12.75] [11.10] SYMBOL LEGEND X.XX Inches ITEM [X.XX] Millimeters Page 38 of 52...
  • Page 39 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 RADIO CUT OUT RADIO CUT OUT RACK MOUNTED BEHIND PANEL RACK MOUNTED IN FRONT OF PANEL MAX PANEL THICKNESS .12 [3.0mm] 1.65 1.50 [42.00] [38.00] [1.00] [3.25] 2.84...
  • Page 40 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 D-SUB PINOUT DESCRIPTIONS DESCRIPTION DESCRIPTION AIRCRAFT GROUND AIRCRAFT GROUND AIRCRAFT POWER AIRCRAFT POWER RS232-RX MAINTENANCE RS232-TX MAINTENANCE XPNDR RS232-TX AUX (TOP ANTENNA) RS232-RX ALTITUDE RS232-TX ALTITUDE RS232-TX GPS 1PPS...
  • Page 41 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 Typical ESG Interconnect (Parallel Altitude Encoder) STRATUS ESG D-SUB AIRCRAFT POWER 1 11-33 VDC AIRCRAFT POWER AIRCRAFT POWER 2 NOTES: SOME DETAIL IS REMOVED FOR CLARITY AIRCRAFT GROUND 1...
  • Page 42 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 ESG Interconnect (Serial Altitude Encoder) STRATUS ESG P1001 AIRCRAFT POWER 1 11-33 VDC AIRCRAFT POWER AIRCRAFT POWER 2 AIRCRAFT GROUND 1 NOTES: AIRCRAFT GROUND 2 SOME DETAIL IS REMOVED FOR CLARITY...

  • Page 43: Appendix B: Maintenance Manual

    ESG system. 1.2. SYSTEM DESCRIPTION Stratus ESG by Appareo is a panel-mounted level 2els Class 1 Extended Squitter transponder. It is a Class B1S transponder which is ADS-B Out compliant. To support the ADS-B Out function, Stratus ESG contains a Class Beta 1 GPS/WAAS receiver. Stratus ESG responds to legacy Mode A/C interrogations and Mode S interrogations from both ground radar and airborne collision avoidance systems.
  • Page 44 91.227. Refer to Section 10: Servicing later in this document. If for any reason during inspection Stratus ESG fails inspection or is otherwise not working properly, read the instructions contained in this manual before removing any Stratus ESG components. If difficulty is encountered, seek assistance by contacting the manufacturer.
  • Page 45 COMPONENT MAINTENANCE AND TESTS (ATA CHAPTER 6) 4.1. COMPONENT LOCATIONS Stratus ESG: Stratus ESG is panel mounted. GPS antenna: Typical GPS antenna installation locations are on the top of the aircraft or on the empennage with consideration for line of sight with satellites.
  • Page 46 To remove the Stratus ESG assembly: Turn the 3/32 hex wrench counter-clockwise on the locking mechanism through the front of Stratus ESG to loosen the lock until the transponder comes loose. Pull out Stratus ESG. 4.2.2. Stratus ESG System Replacement...
  • Page 47 Power on Stratus ESG. It will enter into software update mode. NOTE: The screen will be black, but the keypad will illuminate. Apply the software/embedded hardware update. Download the Stratus ESG Update Tool and update file, if you have not already done so. Navigate to the http://appareo.com/experimental...
  • Page 48 Verify that the software/embedded hardware update has applied correctly. Remove the grounding pin (pin 8). Turn off Stratus ESG and enter into configuration mode (while holding the FUNC key, press and release the PWR key). Press FUNC or the arrow keys to advance to the software versions diagnostic screens and verify that the most recent programmed configuration appears.
  • Page 49 Ensure that the labeling is in accordance with AC 43.13-2B, Chapter 2, Section 207, Sub- Section f., Paragraph (4). 10. SERVICING (ATA CHAPTER 12) 10.1. SERVICING INFORMATION The Stratus ESG system has a number of internal self-test features. See Section 10.1.2 below for a troubleshooting guide. 10.1.1. Component Repair Equipment determined in need of repair must be returned to a properly rated repair facility that is trained and qualified.
  • Page 50 Fargo, ND 58102 For additional information, contact Appareo Systems at +1-701-356-2200. 10.1.2. Troubleshooting The following table addresses problems that could arise while using Stratus ESG and presents troubleshooting steps that could correct the problem. Problem Troubleshooting Steps GPS information is not being Verify that the aircraft is in clear view of the sky.
  • Page 51 11 VDC and 36 VDC. The altitude displayed is incorrect Enter into configuration mode on Stratus ESG and verify that the altitude source is set as the currently used altitude source. If the altitude source is a serial connection, verify that the correct encoding option was selected.
  • Page 52 600840-000037 Stratus ESG Installation Instructions (Experimental) Rev. 1.2 Last Revised: May 9, 2016 The screen displays a Built in Test The Stratus ESG screen might display a warning (BIT) failure message with the following instructions below. Below is guidance regarding how to assess the failure: The display screen will display a •...

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