HYCON HRD20 Operating Manual

Hydraulic rock drill
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Hydraulic
Rock Drill
HRD20
From serial
number 3195
Revised
18.10.2010

Prior to Operation

We thank you for choosing a
HYCON rock drill.
To ensure smooth operation
and long-lasting performance
of your new tool, we re-
commend you to study this
operating manual carefully and
pay special attention to the
chapters about
Safety and Service
Precautions
and
Oil Flow and Pressure
We hope you will be satisfied
with your new HYCON rock
drill.
Best regards
HYCON A/S
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: +45 9647 5200
Fax: +45 9647 5201
Mail
hycon@hycon.dk
www.hycon.dk

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Summary of Contents for HYCON HRD20

  • Page 1: Prior To Operation

    Safety and Service Precautions Oil Flow and Pressure HYCON A/S Juelstrupparken 11 DK-9530 Støvring We hope you will be satisfied Denmark with your new HYCON rock Tel: +45 9647 5200 drill. Fax: +45 9647 5201 Mail hycon@hycon.dk Best regards www.hycon.dk...
  • Page 2: Table Of Contents

    Contents Page Safety Precautions ....................2 Oil Flow and Pressure ..................4 Starting Instructions ................... 4 Technical Data ....................5 Performance Chart ..................... 6 Connection to Hydraulic Power Sources ............... 7 Service and Maintenance ..................8 Oil Types ......................9 EC-Declaration of Conformity ................
  • Page 3: Safety Precautions

    Safety Precautions • Read the rock drill and power source operating manuals prior to use. • Only use the rock drill in accordance with the local working regulations on allowed working time • Check the oil flow to the rock drill. The oil flow may not exceed 30 l.p.m./max. 150 bar.
  • Page 4 • Always make sure that the rock drill labels and warning signs are legible. • Always use hoses, couplings and spares as such recommend by HYCON A/S. • Repairs may only be carried out by experienced personnel.
  • Page 5: Oil Flow And Pressure

    A too high oil flow and/or a too high pressure results in overload of the rock drill, meaning that the lifetime of your new HYCON tool will not be as expected, and that your service and repair costs will be too high.
  • Page 6: Technical Data

    Max. 0.08 m³/min. / 2 bar Drilling performance ø45 - 3 m deep For drilling holes deeper than 800 mm, the HRD20 must be rebuilt for external air supply Under water use The HRD20 must be rebuilt for external air supply...
  • Page 7: Performance Chart

    Performance Chart HRD20 Rock Drill Maximum length of different sizes of hoses 3/8" hose diameter 1/2" hose diameter 5/8" hose diameter HRD20 Pressure from power pack: 150 bar., Flow: 28 l.p.m., zero elevation, 2 set couplings per 10 m hose.
  • Page 8: Connection To Hydraulic Power Sources

    If the output of the power source is too high: • the power source must be adjusted to correct output • or you can choose to mount a HYCON oil flow divider to protect the rock drill against overload • or you can choose one of our HYCON powerpacks. Your dealer can guide you in choosing the right powerpack.
  • Page 9: Service And Maintenance

    Service and Maintenance Service/Maintenance Daily Weekly Yearly Check couplings and clean carefully Check hoses Check accumulator Clean air filter NB. At service/repair it is important to mount the hoses correctly. The feed line from the power source must be mounted at the upper inlet and the return line at the lower outlet.
  • Page 10: Oil Types

    Replacement of gear case grease Replacement of motor shaft o-ring Replacement of every o-ring Oil Types The HYCON rock drill uses standard hydraulic oil, i.e. all types of mineral oil and biodegradable oil, which comply with the following values: Recommended viscosity 20-40 cSt...
  • Page 11: Ec-Declaration Of Conformity

    EC-Declaration of Conformity HYCON A/S Juelstrupparken 11 DK-9530 Støvring Denmark Tel: +45 9647 5200 Fax: +45 9647 5201 Mail hycon@hycon.dk www.hycon.dk From serial No. We hereby declare that HRD 20 hydraulic rock drill 3195 (service weight 25 kg) is manufactured in conformity with the EC Directive 98/37/EC.
  • Page 12: Warranty Conditions

    Warranty Conditions We grant 12 months warranty from the first date of operation – however, not more than 18 months from the date of delivery. The warranty applies to faults that can be related to construction and production errors. Faults caused by incorrect operation, incorrect handling, lack of maintenance or the like, will not be accepted as warranty.

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