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Pioneer KEH-P4010RX1M/EW Service Manual

Multi-cd control high power cassette player with rds tuner
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3 7 63 1515 0
Service
Manual
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P4010R
KEH-P4010RB
KEH-P4013R
- This service manual should be used together with the following manual(s):
Model No.
TE
L 13942296513
CX-1011
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST .......................2
4. PCB CONNECTION DIAGRAM ................................20
5. ELECTRICAL PARTS LIST ........................................28
6. ADJUSTMENT..........................................................32
www
.
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE INC.
PIONEER EUROPE NV
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
http://www.xiaoyu163.com
Order No.
Mech. Module Remarks
CRT2406
3L
x
ao
y
i
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
http://www.xiaoyu163.com
8
KEH-P4010R/X1M/EW
X1M/EW
Q Q
3
6 7
1 3
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
7. GENERAL INFORMATION .......................................33
7.1 DIAGNOSIS ........................................................33
7.1.1 DISASSEMBLY .........................................33
7.2 PARTS .................................................................35
7.2.1 IC................................................................35
7.2.2 DISPLAY ....................................................40
7.3 OPERATIONAL FLOW CHART ...........................41
u163
8. OPERATIONS AND SPECIFICATIONS.....................42
.
2 9
9 4
2 8
X1M/EW
1 5
0 5
8
2 9
9 4
m
co
K-ZZD. OCT. 2000 Printed in Japan
9 9
ORDER NO.
CRT2582
X1M/EW
2 8
9 9

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Summary of Contents for Pioneer KEH-P4010RX1M/EW

  • Page 1: Table Of Contents

    PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZD. OCT. 2000 Printed in Japan http://www.xiaoyu163.com...

  • Page 2: Safety Information

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
  • Page 3 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 NOTE: - Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List. ∇ mark on the product are used for disassembly. - Screws adjacent to (1) PACKING SECTION PARTS LIST Mark No.
  • Page 4 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 2.2 EXTERIOR L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 5 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 (1) EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ26P050FMC 36 Button(SOURCE) CAC6851 2 Screw BSZ30P050FMC 37 Spring CBH2210 3 Screw BSZ30P200FMC 38 Cover See Contrast table(2) 4 Cord Assy CDE6514 39 Keyboard Unit...
  • Page 6 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 (2) CONTRAST TABLE KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW and KEH-P4010RB/X1M/EW are constructed the same except for the following: Part No. Mark No. Symbol and Description KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW 10 Tuner Amp Unit CWM7331 CWM7332 CWM7333 28 Detach Grille Assy CXB6176 CXB6177 CXB6178...

  • Page 7: 2.3 Cassette Mechanism Module

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 2.3 CASSETTE MECHANISM MODULE L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 8 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 - CASSETTE MECHANISM MODULE SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. 1 Screw BSZ20P040FMC 31 Lever ENV1551 2 Washer CBF1037 32 Flywheel ENV1554 3 Washer CBG1003 33 Gathering PCB ENX1068 4 Screw EBA1028...

  • Page 9: Block Diagram And Schematic Diagram

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3 7 63 1515 0 3.1 BLOCK DIAGRAM TUNER AMP UNIT FM/AM TUNER UNIT FM/AM 1ST IF 10.7MHz MPXREF 41kHz CN401 AMRF T51 Q51 CF51 CF52 CF53 ANTENNA AMDET Q472 Q703 AMANT JACK TUNER Lch L ch...
  • Page 10 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3.3 OVERALL CONNECTION DIAGRAM(GUIDE PAGE) 3 7 63 1515 0 Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. TUNER AMP UNIT ANTENNA JACK Large size SCH diagram FM/AM TUNER UNIT FM(100%) 400Hz : -15.5dBs...
  • Page 11 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 : 6.6dBs SOURCE SELECTOR, : -2.9dBs MUTE IP-BUS : 10.3dBs ELECTRONIC VOLUME TAPE : -3.8dBs REAR OUTPUT TAPE : -4.6dBs POWER AMP TAPE : 22.2dBs SYSTEM MUTE >CEK1136 8.4V REGULATOR 600µH L 13942296513 OFF MUTE 5V REGULATOR ACC SENSE...
  • Page 12 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 13 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 14 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 15 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 16 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 3.3 KEYBOARD UNIT L 13942296513 4.97MHz LCD DRIVER, KEY CONTROLLER u163 http://www.xiaoyu163.com...
  • Page 17 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 KEYBOARD UNIT KEH-P4010R/X1M/EW KEH-P4013R/X1M/EW KEH-P4010RB/X1M/EW D1811-1818 SML210PT SML210DT SML210VT IL1801,1802 CEL1651 CEL1638 CEL1662 LCD1902 CAW1634 CAW1634 CAW1618 R1810,1813,1816 L 13942296513 IL1801,1802 : 14V 40mA 7MHz LOCAL/BSM u163 http://www.xiaoyu163.com...
  • Page 18 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 3.4 CASSETTE MECHANISM MODULE DECK UNIT CN252 C256 Rev-L Rev-R NF1(R) MUTE 120/70 Vref1 IC251 ser/REP RIN(L) Fwd-R HA12229F RIN(R) MSOUT C405 R033 Fwd-L R404 270K MSDET FIN(R) C404 Vref2 EQ AMP R403 FIN(L) MAOUT MSGV(R)
  • Page 19 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 M1 MOTOR UNIT (MAIN MOTOR) EXA1491 CN255 CN256 REEL SENSE CN253 EGN1 EGN1004 R373 MODE ESG1007 MECHANISM DRIVER load S1 LOAD ESG1007 REEL SENSE CN254 MOTOR UNIT (SUB MOTOR) VCC2 EXA1580 L 13942296513 R374 C356 SWITCHES:...

  • Page 20: Pcb Connection Diagram

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 4. PCB CONNECTION DIAGRAM 3 7 63 1515 0 TUNER AMP UNIT CORD ASSY 4.1 TUNER AMP UNIT NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic dia- gram.
  • Page 21 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 CORD SIDE A IP-BUS INPUT REAR OUTPUT ANTENNA JACK L 13942296513 u163 FRONT CN251 http://www.xiaoyu163.com...
  • Page 22 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 TUNER AMP UNIT L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 23 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 SIDE B L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 24 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 4.2 KEYBOARD UNIT SIDE A L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 25 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 SIDE B L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 26 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 4.4 CASSETTE MECHANISM MODULE SIDE A DECK UNIT CN602 CN251 CN271 L 13942296513 DECK UNIT SIDE B HEAD ASSY IC,Q VR302 CN254 CN255 CN253 IC351 CN252 IC251 Q351 Q352 VR301 CN256 CN256 u163 http://www.xiaoyu163.com...
  • Page 27 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 REEL SENSE PCB LOAD MODE CN256 CN253 EGN1 REEL SENSE L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 28: Electrical Parts List

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 5. ELECTRICAL PARTS LIST NOTES: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS..) CKS.., CCS.., CSZS..
  • Page 29 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- RS1/16S272J RD1/4PU222J RS1/16S272J RS1/16S0R0J RS1/16S162J RD1/4PU472J RS1/16S162J RS1/16S222J RD1/4PU222J RD1/4PU222J RD1/4PU222J RD1/4PU102J RS1/16S681J RD1/4PU102J RS1/16S473J RD1/4PU102J...
  • Page 30 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- CKSRYB104K16 Unit Number : CWM7343 CEJA100M16 (KEH-P4010R/X1M/EW) CEJA470M10 Unit Name : Keyboard Unit CKSRYB104K16 CKSQYB474K16 MISCELLANEOUS...
  • Page 31 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 =====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- ------ ------------------------------------------ ------------------------- 1851 NSSW440-9159 1814 RS1/16S181J 1901 Diode MA152WK 1815 RS1/16S181J 1902 Diode MA152WA 1816 RS1/16S181J 1901 Ceramic Resonator 4.97MHz...

  • Page 32: Adjustment

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 =====Circuit Symbol and No.===Part Name Part No. ------ ------------------------------------------ ------------------------- CKSRYB103K50 CKSRYB392K50 CKSRYB334K10 CKSRYB223K25 CKSRYB103K50 CKSRYB333K16 Unit Number : Unit Name : REEL SENSE PCB Switch(LOAD) ESG1007 Switch(MODE) ESG1007 Photo-reflector EGN1004 Miscellaneous Parts List Motor Unit(MAIN) EXA1491 Motor Unit(SUB)

  • Page 33: General Information

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 7 GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY Removing the Case (not shown) 1. Remove the two screws. Cassette Mechanism Module 2. Remove the Case. Removing the Cassette Mechanism Module (Fig.1) Remove the four screws and then remove the Cassette Mechanism Module.

  • Page 34: Connector Function Description34

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 7.1.2 CONNECTOR FUNCTION DESCRIPTION ANTENNA JACK IP-BUS IN 1. B.REMOTE 1. BUS+ REAR OUTPUT 2. ACC 2. GND 3. FR- OUTPUT 3. GND 4. FR+ OUTPUT 4. NC 5. FL- OUTPUT 5. BUS- 6.

  • Page 35: Parts

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 7.2 PARTS 7.2.1 IC - Pin Functions (PE5197A) Pin No. Pin Name Format Function and Operation Station detector input FM stereo input ADPW A/D converter power supply output AVSS A/D converter GND mute System mute output TELLIN Telephone mute input...
  • Page 36 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 Pin No. Pin Name Format Function and Operation rdslk RDS LK signal input reset Reset input ldet PLL lock sense input FROM clock output dsens Grille detach sense input FROM data input asens ACC power sense input bsens Back up power sense input...
  • Page 37 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 - Pin Functions (PD6340A) Pin No. Pin Name Function and Operation SEG4-0 LCD segment output COM3-0 LCD common output VLCD LCD drive power supply 11-14 KST3-0 Key strobe output 15,16 KDT0,1 Key data input (analogue input) Remote control reception DPDT Display data input...
  • Page 38 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 S-80834ANY HA12229F L 13942296513 MUTE ON/off NFI(R) 120/70 Vref1 MUTE ON/off ser/REP RIN(L) for/REV RIN(R) MSOUT MSDET FIN(R) Vref2 MUTE ON/off MAOUT FIN(L) MSGv(R) NFI(L) u163 http://www.xiaoyu163.com...
  • Page 39 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 - FM/AM Tuner Unit FM/AM TUNER UNIT FM/AM 1ST IF 10.7MHz MPXREF 41kHz AMRF T51 Q51 CF51 CF52 CF53 AMDET AMANT L ch IC 2 FM MPX R ch ANT ADJ COMP MIXER, IF AMP, DET. LDET FMANT RFGND...

  • Page 40: Display

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 7.2.2 DISPLAY 3 7 63 1515 0 - CAW1634(KEH-P4010R/X1M/EW, KEH-P4013R/X1M/EW), CAW1618(KEH-P4010RB/X1M/EW) L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 41: Operational Flow Chart

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 7.3 OPERATIONAL FROW CHART Power ON VDD=5V Pin 68 bsens Pin 66 BSENS=L asens Pin 65 ASENS=L dsens Pin 63 DSENS=L L 13942296513 ADPW←H Pin 3 IPPW←H Pin 21 Starts communication with Grille microcomputer. 300ms swvdd←L Pin 19...

  • Page 42: Operations And Specifications

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 8. OPERATIONS AND SPECIFICATIONS 8.1 OPERATIONS Head Unit LOCAL/BSM button +/– buttons EJECT button EQ button Cassette door AUDIO button BAND button Detach button Buttons 1–6 TA button 5/∞/2/3 buttons SOURCE button L 13942296513 PTY button u163 http://www.xiaoyu163.com...
  • Page 43 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 44 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 45 http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 L 13942296513 u163 http://www.xiaoyu163.com...

  • Page 46: Specifications

    http://www.xiaoyu163.com KEH-P4010R,P4010RB,P4013R 3 7 63 1515 0 8.2 SPECIFICATIONS General FM tuner Power source ..14.4 V DC (10.8 – 15.1 V allowable) Frequency range ........87.5 – 108 MHz Grounding system ........Negative type Usable sensitivity ....9 dBf (0.8 µV/75 Ω, mono, S/N: 30 dB) Max.

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