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ProFlow PF-SOF1-SIM Technical Manual

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Technical Manual
WATER SOFTENER
Models: PF-SOF1-SIM
PF-SOF1-ALT
PF-SOF1-PRL
PF-SOF1,5-SIM
PF-SOF1,5-ALT
PF-SOF1,5-PRL
PF-BTA
© 2017 erie water treatment
TM-EN-PF-SOF-Rev2017.01

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Summary of Contents for ProFlow PF-SOF1-SIM

  • Page 1 Technical Manual WATER SOFTENER Models: PF-SOF1-SIM PF-SOF1-ALT PF-SOF1-PRL PF-SOF1,5-SIM PF-SOF1,5-ALT PF-SOF1,5-PRL PF-BTA © 2017 erie water treatment TM-EN-PF-SOF-Rev2017.01...

  • Page 2: Table Of Contents

    Default configuration parameter settings - PF-SOF1,5 ............Page 22 Composition overview ......................Page 23 Exploded view - PF-SOF1-SIM ....................Page 24 Exploded view - PF-SOF1-ALT & PF-SOF1-PRL ................. Page 26 Exploded view - PF-SOF1 - Timer assembly ................Page 28 Exploded view - PF-SOF1 - Valve body ..................

  • Page 3: Warning & Safety Instructions

    WARNING & SAFETY INSTRUCTIONS Before you begin the installation of the appliance, we advise you read  and carefully follow the instructions contained in this manual. It contains important information about safety, installation, use and maintenance of the product. The actual system that you have received, may differ from the pictures/illustrations/descriptions in these Instructions.

  • Page 4: Operating Conditions & Requirements

    OPERATING CONDITIONS & REQUIREMENTS OPERATING PRESSURE MIN-MAX: 1,4-8,0 bar / 20-116 psi   this appliance is configured to perform optimally at an operating pressure of 3 bar (45 psi) ±½ bar (7 psi); in case of a lower or higher operating pressure the performance may be affected negatively! ...

  • Page 5: Assembly

    Simplex systems will be open, guaranteeing uninterrupted supply of SIMPLEX water. (PF-SOF1-SIM & PF-SOF1,5-SIM) For correct assembly, repeat the different assembly steps, A Simplex system consists of 1 single softening module until both Simplex systems are assembled and positioned (pressure tank, resin, control valve and accessories).
  • Page 6 ASSEMBLY only for PF-SOF1,5 Picture 1 1. On the brass valve seat:  make sure the O-ring in the riser insert is in the correct position;  install the top distributor and fix it by means of the 2 stainless steel screws; ...

  • Page 7: Installation

    (untreated) water supply to the user. 8. Connect the application to the outlet of the multiple valve connection kit. only for PF-SOF1-SIM: SIMPLEX with factory bypass (optional) only for PF-SOF1,5-SIM: SIMPLEX with 3-valve connection kit (not incl.)
  • Page 8 INSTALLATION 3. Screw the PVC elbow () onto the adaptor at the out port 3. For Duplex: repeat steps 1-2 for both Simplex systems.  of the control valve (); use an appropriate sealant. 4. Insert the adaptors in the in/out ports on the flow meter PF-BTA: brine tank assembly (optional) (&);...

  • Page 9: Commissioning

    COMMISSIONING  to raise the residual hardness: turn the screw counter ELECTRICAL clockwise.  to reduce the residual hardness: turn the screw 1. Connect the appliances power cord to the transformers clockwise. output. 2. Measure the residual water hardness with a water 2.

  • Page 10: Electronic Control Panel

    ELECTRONIC CONTROL PANEL  Duplex Alternating: the systems status (Service or Picture 14 Standby) and the remaining capacity: Srvc 1000L - symbol button function to advance to the next SCROLL Stdby 1000L - parameter to increase the value of the parameter REGENERATION MODE to decrease the value of the...
  • Page 11 ELECTRONIC CONTROL PANEL HOLIDAY MODE PROGRAMMING INSTRUCTIONS - BASIC SETTINGS It is possible to put the appliance in holiday mode; this will prevent automatic regeneration from taking place, yet will  Before entering the programming mode, make sure that ensure the appliance is automatically regenerated at the end the appliance is in the service mode.
  • Page 12 NOT be saved! Cycle 3 Fast rinse/brine tank refill (PF-SOF1) Fast rinse (PF-SOF1,5) only for PF-SOF1-SIM & PF-SOF1,5-SIM Cycle 4 Brine tank refill (PF-SOF1,5) 1. Press the scroll button and hold it for 6 sec until the 9.
  • Page 13 ELECTRONIC CONTROL PANEL 12. Press the scroll button again; the display will show: only for PF-SOF1-ALT & PF-SOF1,5-ALT Exit  The 2 Simplex systems, that make up a Duplex system, must be programmed individually; the program does NOT  Press the up or down button to save the necessarily have to be the same on the 2 Simplex systems!
  • Page 14 ELECTRONIC CONTROL PANEL Cycle 1 Backwash only for PF-SOF1-PRL & PF-SOF1,5-PRL Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/brine tank refill (PF-SOF1)  The 2 Simplex systems, that make up a Duplex system, Fast rinse (PF-SOF1,5) must be programmed individually; the program does NOT Cycle 4 Brine tank refill (PF-SOF1,5) necessarily have to be the same on the 2 Simplex systems!
  • Page 15 ELECTRONIC CONTROL PANEL Cycle 1 Backwash DIAGNOSTICS MODE Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/brine tank refill (PF-SOF1)  In the Diagnostics mode several operating parameters Fast rinse (PF-SOF1,5) can be consulted; particularly during a service intervention, Cycle 4 Brine tank refill (PF-SOF1,5) these parameters can be helpful to identify the cause of a problem or malfunction.

  • Page 16: Maintenance

    MAINTENANCE RECOMMENDATION WATER CONDITIONER SALT Notwithstanding the reliability of the appliance, we strongly This appliance needs 'brine' for its periodic regenerations. recommend to have it serviced and maintained on a regular This brine solution is made from water, that is automatically basis by a competent and duly trained technician.
  • Page 17 Page 17...

  • Page 18: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Hard (untreated) water Open or defective bypass Close or replace bypass to service Simplex only: appliance in regeneration Wait until regeneration finishes or manually advance regeneration to end Duplex only: one of the Simplex systems in Refer to problem “Service Valve not closing off regeneration and Service Valve not closing off properly”...
  • Page 19 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Control valve fails to Improper refill time setting Verify that refill time corresponds to salt level and refill brine tank amount of resin Plugged refill flow control Clean refill flow control Loss of resin Lower and/or upper distributor damaged Replace distributor(s) Leak between riser tube and upper distributor Verify that riser tube is seated correctly and is not...

  • Page 20: Electrical Wiring Diagrams

     = flow meter   = power lead   = drive motor   = PF-SOF1-SIM: service valve NO (optional) PF-SOF1-PRL: service valve NO PF-SOF1-ALT: service valve NC   = InterConnect socket  = key pad PF-SOF1,5 ...

  • Page 21: Default Configuration Parameter Settings - Pf-Sof1

    DEFAULT CONFIGURATION PARAMETER SETTINGS - PF-SOF1 Model PF-SOF1-SIM Resin Metric Metric Metric Metric Metric Units MaintInt (mths) (1) (2) Exchange capacity per liter resin (°f M Age correction (%) Resin (liters) Override (days) Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min)

  • Page 22: Default Configuration Parameter Settings - Pf-Sof1,5

    DEFAULT CONFIGURATION PARAMETER SETTINGS - PF-SOF1,5 Model PF-SOF1,5-SIM Resin Metric Metric Metric Metric Metric Metric Metric Units MaintInt (mths) (1)(2) Exchange capacity per liter resin (°f M Age correction (%) Resin (liters) Override (days) Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE (min) Cycle 4: REFILL (min) Regen...

  • Page 23: Composition Overview

    COMPOSITION OVERVIEW Resin Control valve, incl. transformer, InterConnect Service Valve Pressure tank, Resin Model volume 1” BSP Male connections cable 1” BSP Female incl. distributor assy (25 ltr bag) model model model 35810 2400VS/J4JB/PRL1 10x35 35811 2400VS/J1KD/PRL1 12x48 35812 2400VS/J1LD/PRL1 13x54 35813 2400VS/J2MD/PRL1...

  • Page 24: Exploded View - Pf-Sof1-Sim

    EXPLODED VIEW - PF-SOF1-SIM Page 24...
  • Page 25 EXPLODED VIEW - PF-SOF1-SIM Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr  PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 150 Ltr ...

  • Page 26: Exploded View - Pf-Sof1-Alt & Pf-Sof1-Prl

    EXPLODED VIEW - PF-SOF1-ALT & PF-SOF1-PRL Page 26...
  • Page 27 EXPLODED VIEW - PF-SOF1-ALT & PF-SOF1-PRL Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr  PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 150 Ltr ...

  • Page 28: Exploded View - Pf-Sof1 - Timer Assembly

    EXPLODED VIEW - PF-SOF1 - TIMER ASSEMBLY Page 28...
  • Page 29 Micro switch assy  71679 Cable set, drive motor 15/102 Screw, PCB (2x)  74167 Printed Circuit Board, Alternating PF-SOF1-ALT  74106 Printed Circuit Board, Simplex & Parallel PF-SOF1-SIM & PF-SOF1-PRL 72614 Timer cover assembly Recommended Spare Part Page 29...

  • Page 30: Exploded View - Pf-Sof1 - Valve Body

    EXPLODED VIEW - PF-SOF1 - VALVE BODY Page 30...
  • Page 31 EXPLODED VIEW - PF-SOF1 - VALVE BODY Item Description Remark  21/83 Drain connection 568/271/J Drain Line Flow Control J (9,8 Ltr/min) 25 Ltr 568/271/K Drain Line Flow Control K (13,2 Ltr/min) 50 Ltr 568/271/L Drain Line Flow Control L (15,1 Ltr/min) 75 Ltr 568/271/M Drain Line Flow Control M (18,9 Ltr/min)

  • Page 32: Exploded View - Pf-Sof1,5-Sim

    EXPLODED VIEW - PF-SOF1,5-SIM Page 32...
  • Page 33 EXPLODED VIEW - PF-SOF1,5-SIM Item Description Remark  PT/1354/4/BA Pressure tank 13x54, 4” top opening 75 Ltr  PT/1465/4/BA Pressure tank 14x65, 4” top opening 100 Ltr  PT/1665/4/BA Pressure tank 16x65, 4” top opening 150 Ltr  PT/1865/4/BA Pressure tank 18x65, 4” top opening 200 Ltr ...

  • Page 34: Exploded View - Pf-Sof1,5-Alt & Pf-Sof1,5-Prl

    EXPLODED VIEW - PF-SOF1,5-ALT & PF-SOF1,5-PRL Page 34...
  • Page 35 EXPLODED VIEW - PF-SOF1,5-ALT & PF-SOF1,5-PRL Item Description Remark  PT/1354/4/BA Pressure tank 13x54, 4” top opening 75 Ltr  PT/1465/4/BA Pressure tank 14x65, 4” top opening 100 Ltr  PT/1665/4/BA Pressure tank 16x65, 4” top opening 150 Ltr  PT/1865/4/BA Pressure tank 18x65, 4”...

  • Page 36: Exploded View Pf-Sof1,5 - Timer Assembly

    EXPLODED VIEW PF-SOF1,5 - TIMER ASSEMBLY Page 36...
  • Page 37 EXPLODED VIEW - PF-SOF1,5 - TIMER ASSEMBLY Item Description Remark EV/11107 Cap, brine shut-off valve EV/20760 Split washer EV/20655 Spring EV/11109 Washer EV/10624 X-ring (2x) EV/11108 Nut, brine shut-off valve EV/20656 Rod, brine shut-off valve EV/20657 Piston, brine shut-off valve EV/11085 O-ring (2x) EV/11084...

  • Page 38: Exploded View - Pf-Sof1,5 - Valve Body

    EXPLODED VIEW - PF-SOF1,5 - VALVE BODY Page 38...
  • Page 39 EXPLODED VIEW - PF-SOF1,5 - VALVE BODY Item Description Remark EV/20660 Bolt, cover plate (4x) EV/11101/1 Cover plate EV/11537 Plug EV/10982 Nut, compression connection ½” (3x) EV/10983 Compression ring ½” (3x) 74237 Injector 5A (red) 75 Ltr, 100 Ltr, 150 Ltr 74238 Injector 5 (blue) 200 Ltr, 250 Ltr...

  • Page 40: Exploded View - Pf-Sof1,5 - Piston Assembly

    EXPLODED VIEW - PF-SOF1,5 - PISTON ASSEMBLY Page 40...
  • Page 41 EXPLODED VIEW - PF-SOF1,5 - PISTON ASSEMBLY Item Description Remark  EV/20646 Piston EV/20654 Stem EV/11104 Bushing  EV/11105 O-ring, bushing (2x)  EV/11080 Seal disk EV/11082 Spacer (narrow) (2x) EV/11081 Spacer (wide) (3x) EV/11078 Compression spacer EV/11076 End cap EV/11077 O-ring, end cap Recommended Spare Part...

  • Page 42: Exploded View - Pf-Bta-Simplex

    Brine tank 500 Ltr BT/0750 Brine tank 750 Ltr 38535 Fastener (snap rivet & washer), brine well 38532 Overflow assembly  38537 Label ‘ProFlow’ BP/0125/01 Brine platform for simplex BT/0125 BP/0275/01 Brine platform for simplex BT/0275 BP/0500/01 Brine platform for simplex...

  • Page 43: Exploded View - Pf-Bta-Duplex

    Brine tank 500 Ltr BT/0750 Brine tank 750 Ltr 38535 Fastener (snap rivet & washer), brine well (2x) 38532 Overflow assembly  38537 Label ‘ProFlow’ BP/0125/02 Brine platform for duplex BT/0125 BP/0275/02 Brine platform for duplex BT/0275 BP/0500/02 Brine platform for duplex...

  • Page 44: Technical Data - Pf-Sof1

    TECHNICAL DATA - PF-SOF1 Technical specifications: Model PF-SOF1-SIM / PF-SOF1-ALT / PF-SOF1-PRL Resin (ltr) Operating pressure min/max (bar) 1,4/8,3 Operating temperature min/max (°C) 2/48 Electrical connection (V/Hz) 230/50 Max. power cons. Simplex/Duplex (VA) 12/2x18 Hydraulic connection inlet/outlet 1” BSP Male...
  • Page 45 TECHNICAL DATA - PF-SOF1 Dimensions: Model PF-SOF1-SIM Resin (ltr) Width (mm) (W) Depth (mm) (D) Depth, incl. factory bypass (mm) (D) Height (mm) (H) 1.059 1.394 1.560 1.836 1.833 Model PF-SOF1-ALT / PF-SOF1-PRL Resin (ltr) 2x25 2x50 2x75 2x100 2x150...

  • Page 46: Technical Data - Pf-Sof1,5

    TECHNICAL DATA - PF-SOF1,5 Technical specifications: Model PF-SOF1,5-SIM / PF-SOF1,5-ALT / PF-SOF1,5-PRL Resin (ltr) Operating pressure min/max (bar) 1,4/8,0 Operating temperature min/max (°C) 2/48 Electrical connection (V/Hz) 230/50 Max. power cons. Simplex/Duplex (VA) 80/2x89 Hydraulic connection inlet/outlet 1,5” BSP Male/Female Hydraulic connection drain 1”...
  • Page 47 TECHNICAL DATA - PF-SOF1,5 Dimensions: Model PF-SOF1,5-SIM Resin (ltr) Width (mm) (W) Depth (mm) (D) Height (mm) (H) 1.623 1.904 1.901 1.952 1.951 2.148 2.066 PF-SOF1,5-ALT / PF-SOF1,5-PRL Resin (ltr) 2x75 2x100 2x150 2x200 2x250 2x350 2x500 Width (mm) (W) 1.006 1.132 1.260...

  • Page 48: Technical Data - Pf-Bta

    TECHNICAL DATA - PF-BTA Technical specifications: Model PF-BTA Volume (ltr) Hydraulic connection brine valve interchangeable: ⅜” Quick-Fit & ½” compression fitting Hydraulic connection overflow 13 mm hose barb Dimensions: Model PF-BTA Volume (ltr) Diameter (mm) (D) 1.030 Height (mm) (H) 1.110 1.110 Height overflow (mm) (H1)
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  • Page 52 Manufactured & Assembled by erie water treatment a division of Aquion, Inc. www.eriewatertreatment.com...

This manual is also suitable for:

Pf-sof1,5-simPf-sof1-prlPf-sof1,5-prlPf-sof1,5-altPf-btaPf-sof1-alt

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