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POWERWINCH Model 915 Owner's Manual

Boat trailer winch
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B
T
OAT
RAILER
Setup with double line pull (pulley block)
12 Volt Powered Winch
Power-In / Power-Out Operation
Hand Held Wired Remote Control
P7040104r2
W
INCH
Printed in USA
O
'
M
WNER
S
Model 915
pw915101
August, 2015
ANUAL

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Summary of Contents for POWERWINCH Model 915

  • Page 1 WNER ANUAL Model 915 RAILER INCH Setup with double line pull (pulley block) pw915101  12 Volt Powered Winch  Power-In / Power-Out Operation  Hand Held Wired Remote Control P7040104r2 Printed in USA August, 2015...

  • Page 2: Table Of Contents

    ROPRIETARY TATEMENT The Powerwinch Trailer Winch is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is conside proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.

  • Page 5: Safety Information

    915 B OWERWINCH RAILER INCH AFETY NFORMATION WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE T MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES...

  • Page 6: Specifications

    915 B RAILER INCH OWERWINCH PECIFICATIONS Various load conditions affect winch performance. The line pull required for a specific application depends on the weight of the load, condition of the trailer rollers, and the degree of the loading ramp incline. The charts below are based on a single line pull and provided as a guideline in calculating pulling capabilities.

  • Page 7: Mounting The Unit

    915 B OWERWINCH RAILER INCH OUNTING THE OUNTING THE The following instructions are for standard mounting of the winch. A quick mount kit is available (p/n P7700000AJ). If installing with the quick mount kit, follow the directions with the kit. Steps 3, 4 and 6 apply when using the kit. The winch can be mounted on the trailer in the same position and location as an existing hand winch.

  • Page 8: Wiring The Unit

    915 B RAILER INCH OWERWINCH IRING THE WARNINGS disconnect the battery before working on electrical equipment. LWAYS use the recommended wire size and rated circuit breakers. Failure LWAYS to use the furnished and recommended sizes can cause a fire hazard and void warranty.

  • Page 9: Pulley Block

    915 B OWERWINCH RAILER INCH ULLEY LOCK The pulley block can increase the pulling capacity approximately 55%. Pulley Block Assembly: Pulley Plate Washer Screw Plate Bushing PW912009 Double Lining the Winch 12” minimum Level Attach Cable Hook Bow Eye to Eyebolt Next to Winch Shackle Shackle Pin...

  • Page 10: Operating The Winch

    915 B RAILER INCH OWERWINCH PERATING THE INCH WARNINGS To avoid personal injury and property damage, clear the area around and behind the boat of people, animals and obstructions before loading or unloading the boat. Never stand between or behind the load or anchor point and the winch. Serious personal injury could occur if the cable breaks.

  • Page 11: Emergency Hand Crank

    915 B OWERWINCH RAILER INCH MERGENCY RANK An emergency hand crank is available when there is no power (i.e. a dead battery). WARNING EVER USE THE HAND CRANK TO ASSIST A RUNNING MOTOR ERIOUS PERSONAL INJURY CAN OCCUR Disconnect the power cord from the winch. Remove the two jamb nuts from the shaft on the left side of the winch.

  • Page 12: Maintenance

    915 B RAILER INCH OWERWINCH AINTENANCE UBRICATION The following steps should be performed a minimum of once a year or when the unit is placed in storage. Cable: Lubricate the cable with Whitmore's Wire Rope Spray, WD40 or equivalent. Spray the shaft and the cable as the cable is being wound. Gears: Remove the covers and lubricate the gears with a lithium base grease.

  • Page 13: Replacing The Cable

    915 B OWERWINCH RAILER INCH EPLACING THE ABLE WARNING LWAYS USE THE EXACT OWERWINCH REPLACEMENT CABLE P7188800AJ). W INCH RATING AND CABLE STRENGTH ARE MATCHED FOR SAFE . NEVER AND OPTIMUM PERFORMANCE REPLACE THE CABLE WITH ROPE CAUTION wear leather gloves when handling the cable. Steel LWAYS cable can cause serious damage to hands.

  • Page 14: Troubleshooting Guide

    915 B RAILER INCH OWERWINCH ROUBLESHOOTING UIDE INCH PERATE A. Confirm power to winch 1. Check vehicle battery is fully charged 2. Confirm connections are for tight & clean. Correct as required. 3. Check wires are worn or bare that may cause shorts B.

  • Page 15: Replacement Parts List

    915 B OWERWINCH RAILER INCH EPLACEMENT ARTS pw915501...
  • Page 16 915 B RAILER INCH OWERWINCH Item Description Description Notes P7188800AJ Cable Assy, 7/32" x 40' R001304 Cover Kit P5594700AJ Emergency Hand Crank P7904300AJ Pulley Block Kit P7700000AJ Quick Mount Kit R001310 Motor Assy R001487 Relay Module R001305 Remote Control Assy R001309 Socket Kit P7830201AJ...

  • Page 17: Warranty

    Purchaser that FIRST the Powerwinch Product described in this manual is free of defects in material and workmanship within the terms and conditions as set forth below. Carefree’s obligation under this warranty is limited to the repair or replacement, at Carefree’s option, of any defective component within the stated warranty period.
  • Page 18 915 B RAILER INCH OWERWINCH ECORDS EALER NSTALLER DDRESS HONE URCHASE UMBER ERIAL UMBER RODUCT ESCRIPTION Retain your original proof of purchase. It is requi for all warranty repairs and returns. NOTES:...

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