Binder COMBIMASS compact Assembly And Operating Manual
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Binder COMBIMASS compact Assembly And Operating Manual

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Doc. No. 0905BE20500
Rev. B

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Summary of Contents for Binder COMBIMASS compact

  • Page 1 Doc. No. 0905BE20500 Rev. B...
  • Page 2 D:\Binder_E\Manuals_en\COMBIMASS_compact\Titelseite_en.cdr D:\Binder_E\Manuals_en\Komponenten_alle_Combimass_compact_en.cdr D:\Binder_E\Montage\Begriffsbestimmung_compact_en.cdr D:\Binder_E\Montage\B_Maß_nurMuffe_2_en.cdr D:\Binder_E\Montage\B_Maß_Kugelhahn_1_2_en.cdr D:\Binder_E\Montage\B_Maß_Kugelhahn_2_2_en.cdr D:\Binder_E\Montage\Inst_Sensor_compact_en.cdr D:\Binder_E\Elektronik\Verdrahtung compact Feldgeraet IP und EEx ed_en.cdr D:\Binder_E\Elektronik\Verdrahtung_Feldgehaeuse_compact_IP_en.cdr D:\Binder_E\Uebersichtsplaene\Tabelle_Wiring_Combimass_compact_IP_en.cdr D:\Binder_E\Schaltschrank\Combimass_compact_EEx ia Rittal 400x400_en.cdr D:\Binder_E\Datenblaetter\fertige Datenblaetter\Seite1_Verdrahtung Compact EEx ia Vers 1 v3_en.cdr D:\Binder_E\Datenblaetter\fertige Datenblaetter\Seite2_Tabellen Compact EEx ia modular_en.cdr D:\Binder_E\Error\Fehleranzeige Master_Speisetrenner Combimass CIII_en.cdr D:\Binder_E\Datenblaetter\Combimass_compact_en.cdr D:\Binder_E\Montage\Ein_Auslaufstrecke_2004-02-24_combimass_en.cdr...
  • Page 3 Copyright © BINDER GmbH - Ulm 2005 All rights reserved. This Assembly and Operating Manual is protected by copyright. No part of this publica- tion may be copied, photocopied, reproduced or translated in any form or processed, duplicated or distributed electronically without the prior express permission in writing of BINDER GmbH.
  • Page 4 ® COMBIMASS compact IMPRESSUM ____________________________________________ BINDER GmbH Buchbrunnenweg 18 89081 Ulm, Germany Tel. +49 731 18998-0 Fax +49 731 18998-88 info@binder-flow.com www.binder-flow.com Assembly and Operating Manual ® COMBIMASS compact...

  • Page 5: Table Of Contents

    ® Contents COMBIMASS compact Chapter 1 Safety, General Information SYMBOLS ................7 SAFETY PRECAUTIONS .
  • Page 6 ® Contents COMBIMASS compact Option: Operating Internal Display Combimass CIII ..........44 Operating with a magnet in general: .

  • Page 7: Chapter 1 Safety, General Information

    Before using the unit, the user should read this operating manual carefully. BINDER GmbH will accept no responsibility for complete or partial failure to comply with the information included in the manual, incor- rect use by untrained personnel, unauthorized manipulation and any use which does not comply with the national regulations.

  • Page 8: Components Of The Combimass® Compact Unit

    ® COMBIMASS compact Chapter 1 Safety, General Information ® Components of the COMBIMASS compact unit. ® The COMBIMASS compact system consists of the following components: Doc. No.: 0905EE20500...

  • Page 9: General Information

    ® COMBIMASS compact Chapter 1 Safety, General Information GENERAL INFORMATION The following description in the operating manual provides information on installation, initial operation, control of the electronics, and the gas flow measuring system. Only careful observance of the operating manual can ensure perfect functioning of the system and prevent exposing the expert personnel to unnecessary danger.
  • Page 10 ® COMBIMASS compact Chapter 1 Safety, General Information Doc. No.: 0905EE20500...

  • Page 11: Chapter 2 Installation

    Please contact first the responsible service technician. If you don’t know the telephone number of your service technician please contact our headquarter in Ulm/Germany. We will be pleased to help you. Please return a damaged or incorrectly supplied system to the following address: BINDER GmbH Buchbrunnenweg 18 D-89091 Ulm Tel. : +49 (0)731 189 98-0 Fax : +49 (0)731 189 98-88 Please include a note on the covering letter such as, e.g.

  • Page 12: Installation Of The Sensor

    ® COMBIMASS compact Chapter 2 Installation nstallation of the sensor Definition The following points must be observed for optimum operation in service: The ideal conditions are an inflow length of 20 x pipe diameter and an outflow length of 10 x pipe ■...

  • Page 13: Positioning The Sensor Rod, Determining Dimension B

    ® COMBIMASS compact Chapter 2 Installation Positioning the sensor rod, determining dimension B Determining dimension B (without a feed unit) Before installing the sensor, you should measure the length of the welded sleeve up to the inner wall of the pipe (dimension "M" as on the left of the following diagram) in order to determine dimension "B". Screw the threaded pipe nipple into the welded sleeve.

  • Page 14: Determining The B Dimension (Feed Unit, Welded Sleeve With External Thread)

    ® COMBIMASS compact Chapter 2 Installation Determining the B dimension (feed unit, welded sleeve with external thread) First, with the feed unit installed, measure the whole length from the inner wall of the pipe to the end of the reducing bush (dimension "M" as on the left of the following diagram) in order to determine dimen- sion "B".

  • Page 15: Determining The B Dimension (Feed Unit, Welded Sleeve With Internal Thread)

    ® COMBIMASS compact Chapter 2 Installation Determining the B dimension (feed unit, welded sleeve with internal thread) Before installing the feed unit, you should measure the length of the welded sleeve up to the inner wall of the pipe (dimension "M" as on the left of the following diagram) in order to determine dimension "B". Install the feed unit.

  • Page 16: Positioning The Sensor Rod

    ® COMBIMASS compact Chapter 2 Installation Positioning the sensor rod (When sensor rod is longer than the internal diameter of the pipe) The sensor head must be located in the centre of the pipe (see Fig. B of the following diagram) The simplest way to guarantee this is to assemble the 3/4"...

  • Page 17: Diagram: Positioning The Sensor Rod

    ® COMBIMASS compact Chapter 2 Installation Diagram: Positioning the sensor rod Doc. No.: 0905ME20500...

  • Page 18: Wiring Of The Sensor Electronic For Field Unit

    ® COMBIMASS compact Chapter 2 Installation Wiring of the sensor electronic for field unit Protection class: IP65und EEx [ed] Diagram: Wiring of the sensor for field unit In a system without field housing, the wires di- rectly connect from the electronic enclosure to the control room Bridge „X1(1) - X4(1) is necessary if you only use the RX/TX-signal (otherwise GND is missing [X4.(1)]).

  • Page 19: Wiring Of The Sensor Electronic With Field Housing (Optional)

    ® COMBIMASS compact Chapter 2 Installation Wiring of the sensor electronic with field housing (optio- nal) Protection class: Sensor IP and EEx [ed], field housing IP65 Diagram: Wiring of the sensor electronic with field housing Doc. No.: 0905ME20500...

  • Page 20: Table: Wiring Of The Sensor Electronic With Field Housing

    ® COMBIMASS compact Chapter 2 Installation In the case of "Ex" explosion-proof versions of the device, use only the "Ex (d)" explosion-proof scre- wed gland offered/supplied by us. Screwed glands in IP 65 and "EEx d" must be sealed in the con- DANGER necting head with suitable sealing material.

  • Page 21: Wiring Of The Sensor Electronic With Supply Isolator And Field Housing (Optional)

    ® COMBIMASS compact Chapter 2 Installation Wiring of the sensor electronic with supply isolator and field housing (optional) Protection class: Sensor EEx [ia], field housing IP55 Diagram: Wiring of the sensor electronic with supply isolator and field housing Doc. No.: 0905ME20500...

  • Page 22: Table: Wiring Of The Sensor Electronic With Supply Isolator And Field Housing

    ® COMBIMASS compact Chapter 2 Installation In the case of EEx [ia] versions of the device, use only the Ex screwed gland offered/supplied by us. In the case of combustible gases, a leak will give rise to a fire or explosion hazard. DANGER The wiring is completed in accordance with the diagram using a simple shielded cable up to 300 meters in length.

  • Page 23: Wiring Of The Sensor Electronic With Supply Isolator In Modular Form (Optional)

    ® COMBIMASS compact Chapter 2 Installation Wiring of the sensor electronic with supply isolator in modular form (optional) Protection class: Sensor EEx [ia] In the case of EEx [ia] versions of the device, use only the Ex screwed gland offered/supplied by us. In the case of combustible gases, a leak will give rise to a fire or explosion hazard.
  • Page 24 ® COMBIMASS compact Chapter 2 Installation Table: Wiring of the sensor electronic with supply isolator in modular form Doc. No.: 0905ME20500...

  • Page 25: Error Detection: Wiring Error In The Sensor Electronic With Supply Isolator

    ® COMBIMASS compact Chapter 2 Installation Assembly of the sensor electronic with supply isolator in modular form. Installation onto a mounting plate or in customer's own top-hat rail housing. Please see also instructions on page 21 "Wiring of the sensor electronic EEx [ia] with supply ■...
  • Page 26 ® COMBIMASS compact Chapter 2 Installation Doc. No.: 0905ME20500...

  • Page 27: Chapter 3 Appendix

    Chapter 3 Appendix Appendix: Specification electronic Power supply 18 – 36 VDC Power supply via standard supply units possible For intrinsically safe operation – EEx [ia] – power supply via process interface module Power consumption max. 1,1 Watt Reproducibility 0,075% of reading (electronics) System accuracy 0,2% of reading + 0,025% of full scale...

  • Page 28: Appendix: Specification Sensor

    Appendix: Specification sensor Choice of sensors Transmitter can be combined with different sensors of the COMBIMASS® series: Sensor geometry: 1-pin type, 1½-pin type, 2-pin type, special geometries Process temperature: max. 1100°C Operating pressure: max. 100 bar Diameter of sensor rod: 12 mm, 18 mm, 25 mm Materials: 1.4571 (standard)

  • Page 29: Appendix: Specification Massflow Meter

    ,bilancing and controling ! Span up to 1 : 100 possible with nearly constant accurracy. Repeatability: +/- 0,5 % of value Supplier: BINDER GmbH, Buchbrunnenweg 18, D-89081 Ulm, phone: +49 (731) 18998-0, fax: +49 (731) 18998-99 Series / Typ: [x] COMBIMASS® compact Scale of delivery:...

  • Page 30: Appendix: Dimensional Drawing Of Combimass® Compact Components

    Appendix: Dimensional drawing of COMBIMASS® compact components...

  • Page 31: Appendix: Inlet And Outlet Straight Pipe Runs

    This presentation is a recommendation based on proven series of measurements. This, however, does not rule out that circumstances can arise requiring other factors. Therefore, Binder GmbH assumes no liability for possible deviations of the flow profiles in comparison NOTE...
  • Page 32 ® COMBIMASS compact Kapitel 3 Appendix Doc. No.: 0905AE20500...

  • Page 33: Option: Operating The Graphic-Display Combimass Ciii

    ® COMBIMASS compact Kapitel 3 Appendix Option: Operating the Graphic-Display Combimass CIII Device: This information is displayed when turning on de device. After 20 seconds the display shows the actual flow (normal mode display). Normal mode display Act. Flow 00.00 Summation [Nm 0123456789 In general:...

  • Page 34: Entering The Menu

    ® COMBIMASS compact Kapitel 3 Appendix Entering the menu: Press the S-button once: The following menu appears: -------RETURN------- DIMENSION SUMMATION PULS Analog-Output Correction Info By pressing the ⇑- and the ⇓- button, the individual sub menu can be selected. Press the S-button to enter the selected sub menu. The function: ----RETURN---- shows the normal mode display.

  • Page 35: Setting The Inner Diameter Of The Pipe

    ® COMBIMASS compact Kapitel 3 Appendix Setting the inner diameter of the pipe: Press the S-button once: The following menu appears: -------RETURN------- DIMENSION SUMMATION PULS Analog-Output Correction Info Press the S-button once to enter the sub menu DIAMETER: -----DIMENSION----- DIAMETER Press the S-button once: The following appears: DIAMETER...
  • Page 36 ® COMBIMASS compact Kapitel 3 Appendix If the diameter was changed, the following question is asked: DIAMETER 1234 mm Save ? By pressing the ⇓- and the ⇑-button, you can save (⇑ =YES) or ignore (⇓ = NO) the new value. In the following example we choose 'save' by pressing the ⇑-button.

  • Page 37: The Summation

    ® COMBIMASS compact Kapitel 3 Appendix The summation: Starting from the normal operation display, press the S-button followed by the ⇓-button to get to the sum- mation menu. The following appears: -------RETURN------- DIMENSION SUMMATION PULS Analog-Output Correction Info Start the sub menu ‚summation' (press the S-button): -----SUMMATION----- SUMMATION Config SUMMATION Reset...
  • Page 38 ® COMBIMASS compact Kapitel 3 Appendix The summation is turned on or off with the function SUMMATION Config (press the S-button once): SUMMATION Config SUMMATION-ON SUMMATION-OFF By pressing the ⇓- and the ⇑-button, the desired value can be selected. By pressing the S-button you can leave this menu.

  • Page 39: The Pulse

    ® COMBIMASS compact Kapitel 3 Appendix The pulse: Starting from the normal operation display, press the S-button followed by pressing the ⇓-button twice to get to the pulse menu. The following appears: -------RETURN------- DIMENSION SUMMATION PULS Analog-Output Correction Info Start the sub menu PULS by pressing the S-button: -------PULS------- PULS Config PULS Rate...

  • Page 40: Analog-Output

    ® COMBIMASS compact Kapitel 3 Appendix If the pulse is turned on, the pulse rate has to be set in the PULS Rate menu: PULS Rate 1 Nm3 Important: If you recently turned on the pulse, always set the PULS Rate to a minimum of 1 Nm³.

  • Page 41: The Correction Menu

    ® COMBIMASS compact Kapitel 3 Appendix The menu contains the following: -ANALOG-OUTPUT- Full-Scale (20mA) Damping With the Full-Scale (20mA) you can change the value that the device shows with a complete deflection ■ on the analog output. The value is specified in Nm³/h. It can be reduced to max. 10 % of the final ca- libration value.

  • Page 42: The Info Menu

    ® COMBIMASS compact Kapitel 3 Appendix The info menu: This menu is to view universal information about the device like the type, the serial number or the version of the software. -------INFO------- Device Type Serial No. Manufact. Date Sensor Type Software Version Software Date The sub menu Serial No.

  • Page 43: Structure Of The Menu

    ® COMBIMASS compact Kapitel 3 Appendix Structure of the menu: Doc. No.: 0905AE20500...

  • Page 44: Option: Operating Internal Display Combimass Ciii

    ® COMBIMASS compact Kapitel 3 Appendix Option: Operating Internal Display Combimass CIII Operating with a magnet in general: The magnetic buttons respond (switch) as the north pole side of the magnet gets close. The following magnetic buttons are available: ⇑ (+ , YES) left button ⇓...

  • Page 45: Exiting A Menu

    ® COMBIMASS compact Kapitel 3 Appendix Enter the sub menu CORRECTION by 1x SET. Display: CORR-FACT Exiting a menu: To exit a menu select [ EXIT ] and confirm by pressing 1x SET. Alternatively you can wait until the device returns to the next higher menu level by itself.

  • Page 46: Changing The Diameter

    ® COMBIMASS compact Kapitel 3 Appendix [ EXIT ] Confirm with SET. Display: DISPLAY By 1x ⇓ the function [ EXIT ] is selected. Display: [ EXIT ] The device returns to the normal operation mode. Display: 0.00 For example: Changing the diameter: Menu: DIMENSION...
  • Page 47 ® COMBIMASS compact Kapitel 3 Appendix Example: Open the menu SUMMATION as explained in the previous section. Display: SUMM. CFG. Select the next menu by pressing ⇓. Display: SUMM. RESET The sub selection SUMM. Reset is only shown if summation is turned on. NOTE Go to the next selection by pressing ⇓.

  • Page 48: The Pulse

    ® COMBIMASS compact Kapitel 3 Appendix Select the next menu by pressing ⇓. Display: SUMM. RESET Enter by pressing SET. Display: RESET NO Use the ⇓- and ⇑-button to choose the desired function. RESET YES For example: Accept by 1x SET and confirm the possible question to reset the counter. The pulse: Menu: PULS...

  • Page 49: The Analog Output

    ® COMBIMASS compact Kapitel 3 Appendix The analog output: Menu: Analog-Out Purpose: Configuration of the analog output (4..20 mA). Starting from the normal operation display, press the SET-button followed by pressing the ⇓-button three times to get to the analog output menu. Display: FS-20mA Functions:...

  • Page 50: Structure Of The Menu

    ® COMBIMASS compact Kapitel 3 Appendix Structure of the menu: Doc. No.: 0905AE20500...

  • Page 51: Appendix: Declaration On The Contamination

    (of the article(s) sent in). I also understand that this certificate does not affect our obligation to hand over a decontaminated pro- duct to BINDER GmbH for repairs. Failure to comply with this rule can lead to claims for compensation.
  • Page 52 ® COMBIMASS compact Kapitel 3 Appendix Doc. No.: 0905AE20500...

  • Page 53: Index

    Chapter 4 Index ® CombiMASS compact Index Turndown ratio ......27 Ball valve ......14 Wiring of the sensor electronic .

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