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Summary of Contents for Kleenmaid OMFP6011
- Page 1 Products documentation (REVISION DATE: 03/10/2011) OMFP6011 (60cm PIROLITIC OVEN full touch) ...
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Page 2: Table Of Contents
Ovens Service Manual Models OMFP6011 This document has been published to be used for service only. The contents are subject to change without notice CONTENTS 1. SERVICING REQUIREMENTS HEALTH & SAFETY 1.1.1 Electrical Safety 1.1.2 Good Working Practices 1.1.3 Insulation Test 1.1.4 Sheet Metal Edges... -
Page 3: Servicing Requirements
7. COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE OVEN REMOVAL COOLING FAN MOTOR SUBSTITUTION OVEN DOOR REMOVAL CONVECTION FAN MOTOR SUBSTITUTION RING ELEMENT SUBSTITUTION UPPER ELEMENT SUBSTITUTION LOWER ELEMENT SUBSTITUTION LOCK DOOR MOTOR SUBSTITUTION LOCK DOOR MOTOR SWITCH SUBSTITUTION SOLUTION 7.10 DOOR GASKET SUBSTITUTION 7.11 COOKING SAFETY THERMOSTAT SUBSTITUTION 7.12... -
Page 4: Technical Overview
Technical Overview Oven Specifications 2.1.1 Oven Weight Single 24” lbs /Kg =97/44 2.1.2 Power rating TECHNICAL DATA Electrical Ratings and Maximum Connected Load OVENS @ 230-240 Volts 50/60Hz Amperes Watts OMFP601 SINGLE 10.63 2500 CONV Technical Overview Serial Plate 2.2.1 Location The product serial number plate is located on the left side profile trim. -
Page 5: Component Specifications
Technical Overview Components Specifications 2.3.1 Heating Volts Freq. Watts Note Elements Broil 2400 Bottom 2100 Ring (if present) 2500 2.3.2 Motors Volts Freq. Watts Note Convection Fan 220- 50/60 24-28 Cooling Fan 220- 50/60 23/28 Door Lock Motor 220- 50/60 Rotating Spit (if present) -
Page 6: System Description
Technical Overview System Description ELECTRONIC CONTROL. The control consists of a main power board and Full Touch Keyboard. COOKING MODE & TEMPERATURE SELECTION. All ovens are full touch control for the set cooking modes and set temperature. TEMPERATURE SENSOR. -
Page 7: Oven Model Configuration
Technical Overview Oven Model Configuration The manual test procedure must be completed and confirmed as per the instructions in this section. At every POWER-UP, the control runs a latch auto-test cycle. The lock icon flashes while the latch is moving. 1. -
Page 8: Manual Test
Technical Overview Manual Test IMPORTANT: The MANUAL TEST procedure can be activated only after power on. To enter in the MANUAL TEST follow the same procedure as the Configuration section 2.5 2.6.1 How to verify the correct selection At power-up, the control runs a latch auto-test;... - Page 9 2.6.2 How to check Single oven hardware After the configuration model proceed as follows: The control goes to the first step to check the heating elements function, hold the [E] key to next step. Verify the display icons. ...
- Page 10 Checking of latch mechanism system. Activate the Self Cleaning be sure that the door is closed: the lock door motor starts and the padlock symbol on the temperature display flashes for as long as the motor it is moving. When the system reaches the locked door position the padlock stops flashing.
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Page 11: Description Of Electronic Control
Technical Overview Description of Electronic Control The drawing on the previous page explains how the electronic boards work. Each relay function is described and the connector of sensor is also shown. The power board to display board connection cable supports the i2c bus communication lines (data, clock). -
Page 12: Fault Numbers
Technical Overview Fault Numbers Faults N° Temperature sensor shorted. E001 Electronic boards over temperature . E004 Latch time-out overflow. E008 Oven cavity overheating E016 Temperature sensor disconnected or broken E017 Wrong oven model configuration E032 The control is continuously checking the status of the system. If an abnormal condition is detected for more than 1 minute, a failure occurs: ... -
Page 13: Oven Safety Features
Technical Overview Oven Safety Features 2.9.1 Child - safe locking system All of our ovens are built-in child-safe locking systems. The feature is automatically enabled any time the appliance is connected to the power, any time the switch is turned on and any time the oven is programmed to run a self-cleaning of the cavity. ... - Page 14 well. In the Self Cleaning mode when the read temperature at the surface of the metal sheet in under 310 °F (155 °C) the power is energizing the electronics and the heating elements as well. In the event that the temperature is rising over the limits, the thermostat will switch mechanically from off position to on position and all of the heating elements will be cut of from the power.
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Page 15: Troubleshooting Guide
Troubleshooting guide Error Message Code Error Description Possible Cause Corrective Action section The control Bad connection Check the connectors and Temperature Temperature sensor the harness Replace the reads out of sensor broken E017 7.14 ... - Page 16 allowed time. Bad connections Check the motor connections and the micro switches connections Repeat the oven Wrong oven E032 configuration model (see section 2.5) configuration Failure declarations and error codes The control is continuously checking the status of the system. If an abnormal condition is detected for more than 1 minute, a failure occurs: ...
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Page 17: Oven Not Operative
Troubleshooting guide Oven not operative Anomaly Possible Cause Corrective Action section Oven does not run Main breaker or main Replace the fuses fuses No power supply Short circuit Find the short circuit and remove it. Check internal connections (short ... -
Page 18: Cooling Fan Problems
Troubleshooting guide Cooling Fan Problems Anomaly Possible Cause Corrective Action section Fan does not run 800Ω resistor broken Replace 800Ω resistor 7.12 No power supply Bad connection Check the connectors and the harness. 7.18 Relay on power Replace the PB ... -
Page 19: Convection Fan Problems
Troubleshooting guide Convection Fan Problems Anomaly Possible Cause Corrective Action section Fan does not run Bad connection Check the connectors and the harness Relay of convection No power supply Replace the Power Board 7.18 fan not switching ... -
Page 20: Door Lock Problems
Troubleshooting guide Door Lock Problems Anomaly Possible Cause Corrective Action section Door lock control does not Bad connection Check the connectors and the harness Relay of door lock ,motor 7.18 run Replace the Power Board not switching ... -
Page 21: Oven Light Problems
Troubleshooting guide Oven Light Problems Anomaly Possible Cause Corrective Action section The Oven lights are always Bad connection Check the connectors and the harness The light not switching OFF. Replace the Power Board 7.18 No power supply. ... -
Page 22: Display Problems
4.7 *LINK LED TO THIS ON THE SITE Not Found The requested URL /kleenmaid-si/OMFP6011/service_manual/s4/s4_7.htm was not found on this server. Troubleshooting guide Display Problems Anomaly Possible Cause Corrective Action section The display is always dark, the The power supply is Check and eventually replace the latch at power up doesn’t work ... -
Page 23: Bad Cooking Performance
Troubleshooting guide 4.10 Bad Cooking Performance Anomaly Possible Cause Corrective Action section Bad performance Heating elements not Check the connection of the heating working elements If there in not power on the heating elements check relays on the Power Board. ... - Page 24 Component replacement and adjustment procedure Oven removal Disconnect the power supply cord Remove the screws shown in the pictures. Pull off the oven. Remove the oven by using the lateral handles. Lateral Handles (if present) ...
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Page 25: Component Replacement And Adjustment Procedure
Component replacement and adjustment procedure Cooling fan motor substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the upper cover. Remove the screws on the attachment bar (four lateral & three on the top) [IF PRESENT]. Disconnect the terminals on the fan. -
Page 26: Oven Door Removal
User Manual Oven Door Removal To Remove Door Open the door completely. Lift up the hinge bracket (1) into the slot (2). Hold the door firmly on both sides using both hands and close the door. Hold firmly; the door is heavy. Place the door in a convenient location. -
Page 27: Convection Fan Motor Substitution
Component replacement and adjustment procedure Convection fan motor substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the rear covers. Disassemble the baffle by removing the four screws in the cavity. Remove the fan blade by using a 10mm socket, than remove 3 screws in the cavity. -
Page 28: Ring Element Substitution
Component replacement and adjustment procedure Ring element substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the rear covers. Disconnect the terminals of heating element. Disassemble the baffle by removing the four screws in the cavity. -
Page 29: Upper Element Substitution
Component replacement and adjustment procedure Upper element substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the rear covers. Disconnect the terminals of heating element. Remove the two screws near the external terminals, one of which is used for ground. -
Page 30: Lower Element Substitution
Component replacement and adjustment procedure Lower element substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the rear covers. Disconnect the terminals of heating element. Remove the screws near the external terminals and the other four on the brackets. -
Page 31: Lock Door Motor Substitution
Component replacement and adjustment procedure Lock door motor substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the upper cover. Remove the rear cover. Disconnect the cables. Pay attention to the sequence of wiring of the motor (micro). Remove the lateral screws and internal attachment screws. -
Page 32: Lock Door Motor Switch Substitution Solution
Component replacement and adjustment procedure Lock door motor switch substitution solution To disassemble the motor see section 7.8. Disassemble the motor by removing the two screws and remove also the brackets. Remove the micro switch by the two screws. Replace the new switch by reversing the previous steps see section 7.8. -
Page 33: Door Gasket Substitution
Component replacement and adjustment procedure 7.10 Door Gasket substitution Open door and pull out the gasket by hands. Replace with a new one by reversing the previous steps. ... -
Page 34: Cooking Safety Thermostat Substitution
Component replacement and adjustment procedure 7.11 Cooking safety thermostats substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the upper cover. Unscrew the thermostat Replace with a new thermostat by reversing the previous steps. The connections must not be loose. -
Page 35: Resistor 800Ω Substitution
Component replacement and adjustment procedure 7.12 Resistor 800Ω substitution (if present) Disconnect the power supply cord and remove the Oven from the cabinet. Remove the upper cover. Remove the resistor screws. Replace with a new resistor by reversing the previous steps. The connections must not be loose. -
Page 36: Piro Safety Thermostats Substitution
Component replacement and adjustment procedure 7.13 Piro safety thermostats substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the upper cover. Unscrew the thermostat. Replace with a new thermostat by reversing the previous steps. The connections must not be loose. -
Page 37: Probe Temperature Substitution
Component replacement and adjustment procedure 7.14 Probe Temperature substitution Disconnect the power supply cord and remove the Oven from the cabinet. Remove the rear covers. To replace the probe, disconnect it and remove the attachment screws. During operation, the ceramic fiber must be around the probe hole. -
Page 38: Door Hinges Substitution
Component replacement and adjustment procedure 7.15 Door hinges substitution 1. Remove the Oven door following section 7.3. 2. Put the door on a flat surface with a soft cloth to prevent scratching of the aesthetics. ... -
Page 39: Door Hinges Box Substitution
Component replacement and adjustment procedure 7.16 Door hinges box substitution 1. Disconnect the power supply cord and remove the Oven from the cabinet. 2. Remove the door following section 7.3. 3. Unscrew the boxes to change support. ... -
Page 40: Display Keyboard Substitution
Component replacement and adjustment procedure 7.17 Display keyboard substitution 1. Disconnect the power supply cord and remove the Oven from the cabinet. 2. Remove the upper cover. 3. Remove the glass. 4. -
Page 41: Power Board Substitution
Component replacement and adjustment procedure 7.18 Power board substitution 1. Disconnect the power supply cord and remove the Oven from the cabinet. 2. Remove the upper cover. 3. Remove the screws connecting the power board before disconnecting the cables. ... -
Page 42: Fuse Substitution (If Present)
Component replacement and adjustment procedure 7.19 Fuse substitution 1. Disconnect the power supply cord and remove the Oven from the cabinet. 2. Remove the upper cover. 3. Disconnect the bad fuse from its support and replace it with a new one. ... -
Page 43: Door External Glass Substitution
Component replacement and adjustment procedure 7.20 Door external glass substitution 1. Remove the door from the oven section 7.3. 2. Put the door on a flat surface with a soft cloth to prevent scratching of the aesthetics. ... -
Page 44: Door Internal Glass Substitution
Component replacement and adjustment procedure 7.21 Door internal glass substitution 1. Remove the door from the oven (see MANUAL). 2. Put the door on a flat surface with a soft cloth to prevent scratching of the aesthetics. 3. Remove the external glass from the door unscrewing two screws on the corner and three screws on the bottom (see section 7.20). ...
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