Audi TT Repair Manual

Audi TT Repair Manual

2007 year, heating, ventilation and air conditioning
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Table of Contents

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Service
Repair Manual
Audi TT 2007 ➤
Heating, Ventilation and Air Conditioning
Engine ID
Edition 01.2011
Service Department. Technical Information
CEP
CDM
CET
B
A
A
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
CCT
BPY BUB CBR
A
A

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Summary of Contents for Audi TT

  • Page 1 Engine ID Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Edition 01.2011 with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 2 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 3: Table Of Contents

    Refrigerant R134a ............permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document.
  • Page 4 ..........183 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 5.20 Temperature Sensors .
  • Page 5: Heating, Ventilation

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Disconnect battery before starting electric welding work on vehi‐...
  • Page 6: Performing Guided Fault Finding On Heating System

    AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 7: Heater Activation And Control Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not VAS5051B- in the "Guided Fault Finding" function. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 8: Description And Operation

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not and right under rear permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability bumper. with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 9 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 10: A/C Components Inside Passenger Compartment, Left Side

    Check using Vehicle diagnosis, testing and information system -VAS5051B- in the "Guided Fault Finding" Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability function.
  • Page 11 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 12: A/C Components Inside Passenger Compartment, Right Side

    ❑ Vehicles without A/C do not have a sunlight photo sensor -G107- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 13: Heater Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 14 ❑ Removing and installing, refer to ⇒ “5.8.4 Left Temperature Door Motor V158 “, page 133 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 15 Finding" function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 11 - Dust and Pollen Filter with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 16: Diagnosis And Testing

    5052- ). Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ A standard thermometer (for temperature measurements, if with respect to the correctness of information in this document.
  • Page 17: Start The Engine

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 18 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ The temperature difference between the air coming out of the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability left and right instrument panel vents is less than 8 °C.
  • Page 19 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 20: Temperature Door And Heater Output Activation, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ Heat output and temperature door activation, checking refer permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 21 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 22: Disassembly And Assembly

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not system are omitted. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 23 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Color identification: black. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 24: Heater

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 25 ⇒ “5.14 Heater Core“, page 144 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 9 - Foam Spacer with respect to the correctness of information in this document.
  • Page 26: Air Guide Channel

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 27 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 28: Air Conditioning

    ⇒ “1.18 Refrigerant Circuit, Repairs“, page 37 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “1.19 Refrigerant Circuit, Servicing“, page 38 with respect to the correctness of information in this document.
  • Page 29: A/C System Control And Regulation Components Outside Passenger Compartment

    "Guided Fault Finding" function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Servicing operations on refrigerant circuit are described in ♦...
  • Page 30 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 31: A/C System Control And Regulation Components Inside Passenger Compartment

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 32: A/C System, Operating After Filling Refrigerant Circuit

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not oil circuit“. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 33: A/C And Refrigerant Safety Precautions

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not names R134a, H-FKW 134a, SUVA 134a and KLEA 134a (other permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 34: A/C Air Distribution Housing Defroster Outlet Door

    Adapter Cable for Activating Control Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Motors with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 35: Checking Electrical Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 36 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not in the various Climatronic control module buttons, rotary permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability switches or display fields light up.
  • Page 37: Contact Corrosion

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Original equipment replacement parts are recommended.
  • Page 38: Evaporator, Cleaning With Ultrasound A/C Cleaner

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not lutants can flow through freely. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 39 – Close vehicle doors. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 40: Fresh Air Blower Control Module J126 And Fresh Air Blower V2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ There are different versions of the Climatronic control module permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability -J255- . Pay attention to precise assignment on replacement.
  • Page 41: Refrigerant Circuit, Repairs

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not WARNING permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 42: Refrigerant Circuit, Servicing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability The refrigerant emerging is not only colorless and odorless, but with respect to the correctness of information in this document.
  • Page 43 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 44 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ A data plate in engine compartment indicates the refrigerant with respect to the correctness of information in this document.
  • Page 45: Refrigerant Safety Precautions

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Extraction systems are therefore to be switched on and use made with respect to the correctness of information in this document.
  • Page 46: Refrigerant R134A

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 47 At start of production, A/C compressors manufactured by ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability “Denso“ (type “6 SEU 14“) were installed. At a later point in with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 48: Description And Operation

    ⇒ “2.10 Air Flow Door Motor V71 , Function“, page 62 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “2.11 Refrigerant Circuit, Servicing“, page 63 with respect to the correctness of information in this document.
  • Page 49 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not guide to the front wind‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability shield is uneven or in‐...
  • Page 50: A/C Unit Components

    13 - Air Duct/Instrument Panel Vent Intermediate Piece permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ To the three instrument panel vents in the center and to the left and right instrument panel vents.
  • Page 51 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “5.3 A/C Unit“, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability page 108 with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 52 ❑ Depending on version of air intake shroud, there may be an opening here for installing the temperature sensor, the temperature sensor pictured is not installed on the Audi TT, if there is an opening in the air intake shroud, it is seal with a grommet if necessary.
  • Page 53: Refrigerant Circuit Components Overview

    All work or components marked with can be repaired, re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability placed or performed in any workshop (work that does not with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 54 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability capacity on the A/C compressor and the exact part number. Refer to the Electronic Parts Catalog.
  • Page 55 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not connections when the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability refrigerant circuit is emp‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 56: Belt Pulley, Denso A/C Compressor, Version

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ing the A/C compressor. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Removing and instal‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 57: Belt Pulley, Denso A/C Compressor, Version 2

    A/C compressor construction type and engine version. Refer Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability to Electronic Parts Catalog (ETKA).
  • Page 58 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ With rubber elements permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability for decoupling belt pul‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 59: Components Outside Of Passenger Compartment, Group

    154 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ A/C compressor, re‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 60 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 8 - Condenser permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 61: Components Outside Of Passenger Compartment, Group 2

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Cap with seal, always install. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 62 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 63: A/C Components Inside Passenger Compartment, Left Side

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion status for the Com‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pressor Regulator Valve with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 64 ❑ The function and indicator lights in the buttons and in the rotary switches cannot be replaced separately. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 65: A/C Components Inside Passenger Compartment, Right Side

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Air guide in air condi‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tioner and in vehicle; re‐...
  • Page 66: Air Flow Door Motor V71 , Function

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 67: Refrigerant Circuit, Servicing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 68 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 69 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Fluid reservoir is secured directly onto condenser. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 70 ❑ Different versions (with primary sealing valve or with Schrader valve) depending on refrigerant line, dis‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tinguishing characteristics. Refer to ⇒ Refrigerant R134a Servicing; Rep. Gr. 00 ; Description and with respect to the correctness of information in this document.
  • Page 71: Air Intake And Outlet Openings

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Recirculating Air Mode) permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 72: Air Guide In Evaporator Housing

    ❑ There are different versions of the dust and pollen filter (with and without an activated charcoal insert). Refer to the Electronic Parts Catalog (ETKA). An Audi TT with A/C has a dust and pollen filter with an activated charcoal insert is installed. An Audi TT without A/C has a dust and pollen filter without the activated charcoal insert.
  • Page 73: Air Guide In Air Distribution Housing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Vehicles without A/C do not have a temperature sensor. The ♦...
  • Page 74 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “2.12 Air Intake and permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 75 17 - Door In Air Guide Channel (To Vent In Rear Center Console) ❑ This door is non-functional in the Audi TT, the air guide channel (to the vent in rear center console) is always sealed with a sealing plug, there is no vent installed in the rear center console. Refer to ⇒...
  • Page 76: High Pressure Sensor G65 Signal

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 77 AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 78 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 79: Specifications

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 80: Diagnosis And Testing

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “4.10 Plenum Chamber Water Drain, Checking and Cleaning“, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability page 100 with respect to the correctness of information in this document.
  • Page 81 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 82 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 83: A/C Unit, Checking Cooling Output

    A/C Unit, Checking Cooling Output Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “4.2.1 Cooling Performance Test Requirements“, page 79 with respect to the correctness of information in this document.
  • Page 84 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Depending on the version of the Climatronic control module, the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability radiator fans (coolant fan and coolant fan 2) are only switched on with respect to the correctness of information in this document.
  • Page 85 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 86 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “4.1 A/C Compressor Regulator Valve N280 , Checking Switch- with respect to the correctness of information in this document.
  • Page 87 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 88 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 89 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability erant.
  • Page 90 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Read the measured values block and the refrigerant circuit pressure display. Refer to -VAS5051B- in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability "Guided Fault Finding."...
  • Page 91 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 92 – Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability of air distribution housing responsible for tem‐ "Guided Fault Finding" and ⇒ Wiring diagrams, Trou‐...
  • Page 93: Causes Of Odor

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – After a long drive, windows fog up from inside, windows are with respect to the correctness of information in this document.
  • Page 94 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 95: Components Actuated By A/C System, Electrical Test

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 96: Condensation Water Drain Hose, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – If the evaporator vent temperature sensor -G263- measured with respect to the correctness of information in this document.
  • Page 97: Heating Performance Of A/C System, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Install the condensation water drain -B- so that it is not twisted with respect to the correctness of information in this document.
  • Page 98 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not button lights up). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 99 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Foam seal on heater core for heater of A/C unit. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.14 Heater Core“, page 144 with respect to the correctness of information in this document.
  • Page 100: Heated Seats, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 101 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not and the pressure on the low pressure side increases quickly permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability after shutting the compressor off, then the expansion valve with respect to the correctness of information in this document.
  • Page 102: Passenger Compartment Forced Air Extraction, Checking

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 103 In order for sealing lips -B- to close properly, vent frame -A- ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability can only be installed in one position (smaller radius -arrow- is with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 104: Plenum Chamber Water Drain, Checking And Cleaning

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  • Page 105: Rear Window Defogger, Checking

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  • Page 107: Removal And Installation

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  • Page 110: A/C Compressor, Removing From Bracket

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability gine and country variant. Refer to Electronic Parts Catalog with respect to the correctness of information in this document.
  • Page 111 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not correctly. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 112: A/C Unit

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  • Page 113 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Release pressure in cooling circuit by opening the cap on permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability coolant expansion tank. Refer to⇒ Engine Mechanical; Rep.
  • Page 114 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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  • Page 116 Installation is carried out in the reverse order while noting the fol‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 117 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 118: Air Intake Grille

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  • Page 119: Air Intake Housing With Recirculating And Air Flow/Fresh Air Door

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  • Page 120 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Operate the A/C system after filling the refrigerant circuit. Re‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability fer to with respect to the correctness of information in this document.
  • Page 121: Belt Pulleys

    -C- with pulley -D- in Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability direction of arrow -E- (tightening torque 35 Nm).
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  • Page 123 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “1.1 A/C Compressor Belt Pulley, Replacement“, page 24 with respect to the correctness of information in this document.
  • Page 124 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 125 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ To loosen and tighten permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 126 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 127 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ With rubber elements -B- and threaded plates -C- for decoupling belt pulley from A/C compressor input with respect to the correctness of information in this document.
  • Page 128: Climatronic Control Module J255

    -VAS5051B- in the "Guided Fault Finding" function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Switch off ignition.
  • Page 129 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 8J0 820,043 starting with index “D“. Refer to the Electronic permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Parts Catalog and Vehicle diagnosis, testing and information with respect to the correctness of information in this document.
  • Page 130: Door Motors

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  • Page 132 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Insert airflow door motor -B- opposite direction of arrow in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability mounts -C- and on toothed gear -D-.
  • Page 133 -V113- sets door -E- into a position specified by Climatronic permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 134 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Installing permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 135 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the complete instrument panel and instrument panel with respect to the correctness of information in this document.
  • Page 136 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not agnosis, testing and information system -VAS5051B- in the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 137 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability On the Audi TT with heater (without A/C system), only one ♦...
  • Page 138 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 139 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 140 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Install the wiring harness so that it cannot come in contact with permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability any moving parts (e.g. the actuating arm of the control motor).
  • Page 141 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not temperature setting on the Climatronic control module -J255- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability is possible).
  • Page 142: Dust And Pollen Filter

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  • Page 143 – Slide the cover -B- in direction of arrow -C- and remove it. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document.
  • Page 144: Fresh Air Blower Control Module J126

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  • Page 145: Fresh Air Blower Control Module J126 And Fresh Air Blower V2

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  • Page 146: Fresh Air Intake Cover

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  • Page 147: Front Upper Body Outlet Temperature Sensors G385 / G386

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  • Page 148: Heater Core

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  • Page 149 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 150 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 151 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 152 – Check the heater core seals -A- and -B-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document.
  • Page 153 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 154 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 155: High Pressure Sensor G65

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  • Page 156: Instrument Panel Vents

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  • Page 157: Interior Temperature Sensor Fan V42

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  • Page 158: Refrigerant Circuit Components

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 4 or 6 Cylinder permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.18.7 Dryer Cartridge On Modine Condenser“, page 168 with respect to the correctness of information in this document.
  • Page 159 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tion are not accessible when the A/C compressor is installed, with respect to the correctness of information in this document.
  • Page 160 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 161 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability has been put into the A/C compressor (for example, after with respect to the correctness of information in this document.
  • Page 162 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “1.4 A/C System, Operating After Filling Refrigerant Circuit“, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability page 28 with respect to the correctness of information in this document.
  • Page 163 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not magnetic clutch). To prevent damage when the compressor is permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 164 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove bolts -arrows-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 165 Condenser Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 166 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Discharge refrigerant circuit. Refer to ⇒ Refrigerant R134a with respect to the correctness of information in this document.
  • Page 167 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 168 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability filling. Refer to ⇒ Refrigerant R134a Servicing; Rep. Gr. 00 ;...
  • Page 169 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 170 Refer to ⇒ Refrigerant R134a Servicing; Rep. Gr. 00 ; Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Description and Operation (A/C Service Station).
  • Page 171: Protected By Copyright. Copying For Private Or Commercial Purposes, In Part Or In Whole, Is Not

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Make sure the reservoir thread -F- on the condenser is not dirty with respect to the correctness of information in this document.
  • Page 172 – Remove the adhesive sticker from the cap -1-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove the cap -1-.
  • Page 173 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 174 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 175 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 176 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ Coat O-ring seals -B- and -D- lightly with refrigerant oil prior to with respect to the correctness of information in this document.
  • Page 177 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 178: Expansion Valve

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  • Page 179: Fluid Reservoir

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  • Page 180 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ervoir -B- has a dryer cartridge installed in it, which currently permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability is not available as a replacement part. Therefore, it may be with respect to the correctness of information in this document.
  • Page 181 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability caps until just before installing. Fluid reservoir contains a dryer with respect to the correctness of information in this document.
  • Page 182 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 183 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 184 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not -B- with the engine removed. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 185 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 186 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not valve mounting screws) - 10 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 187: Sunlight Photo Sensor G107

    Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Do not interchange Sunlight Photo Sensor -G107- -B- (4 electrical with respect to the correctness of information in this document.
  • Page 188: Temperature Sensors

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  • Page 189 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not channel). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 190: Disassembly And Assembly

    Auxiliary Air Heater Heating Element -Z35- is sealed by this cover in vehicles without Auxiliary Air Heater permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Heating Element -Z35- ). Refer to Electronic Parts Catalog (ETKA).
  • Page 191 ❑ Depending on version of air intake shroud, there may be an opening here for installing the temperature sensor, the temperature sensor pictured is not installed on the Audi TT, if there is an opening in the air intake shroud, it is seal with a grommet if necessary.
  • Page 192: A/C Unit

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  • Page 193 With the introduc‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability tion of the door with the with respect to the correctness of information in this document.
  • Page 194: Evaporator Housing

    ❑ Follow the replacement intervals. Refer to Maintenance Intervals; Rep. Gr. 03. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 195 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
  • Page 196: Special Tools

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  • Page 197 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 198 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
  • Page 199 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

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