HGZ S 300 2009 Service Manual
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HGZ S 300 2009 Service Manual

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Service manual S300 (2009)
modifications

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Summary of Contents for HGZ S 300 2009

  • Page 1 Service manual S300 (2009) modifications...
  • Page 2 HGZ Engineering Ltd. part no. qty. 071917 D service manuals S300 (2009) 010086 machine construction S300 (2009) 020787 brewing assembly 020798 front S300 (2009) 020807 element construction S300 (2009) 020808 casing S300 (2009) 020812 instantmodul S300 (2009) 020847...
  • Page 4 HGZ Engineering Ltd. part no. qty. 010086 machine construction S300 (2009) 020807 element construction S300 (2009) 032651 outlet cover S300 (2009) 032927 Boiler 3.0kW 032928 Boiler 2.0kW 032984 steam boiler S300 (2009) 3.0kW 032985 steam boiler S300 (2009) 2.0kW...
  • Page 5 HGZ Engineering Ltd. part no. qty. 010086 machine construction S300 (2009) 058827 0.140 flexion tube FEP 6/4 058831 0.040 silicon tube 5 / 8 058831 0.180 silicon tube 5 / 8 058831 0.270 silicon tube 5 / 8 058831 0.200...

  • Page 7: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020787 brewing assembly 020781 brew case left 020782 brew case right 032427 swing shaft 032793 funnel disk 040232 wiping ring Y3 D46.2x39.4x3.5 043930 self adhesive label 044515 swing brewing arm 044731 sieve...

  • Page 8: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020787 brewing assembly 054917 pin 8h8x40 056364 magnetic valve 3/2WV (Römer) 056368 Membrane (Römer) 056839 direct-currentmotor 24V 4500RPM Linix 056841 Impulsprint (Linixmotor 56839) 057628 toothed belt GT 057769 bronze bearing 8r7 / 4E7 x 6...

  • Page 10: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020798 front S300 (2009) 032836 frontsheet CT/MCT 032837 frontsheet CST/MCST 032841 drip grid S300 NG 032878 coffee outlet 032881 outlet cover S300 (2009)/ S500 NG 044485 coffee guide 045343 guide sleeve 045344...

  • Page 11: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020798 front S300 (2009) 048461 outlet cover black brilliance S300/S500 (with logo) 048533 Touchscreen 8,4" WRT Version (with Water-Resistant-Tape) 048726 foam nozzle 048727 inlet screw 050067 ORing 10x2 V 050116 oring 6x1.5 NBR...
  • Page 13 HGZ Engineering Ltd. part no. qty. 020807 element construction S300 (2009) 010085 frame rack S300 (2009) 020787 brewing assembly 020811 grinder EK7 left 020847 brewing assembly S300 032833 decaf compartment 032865 hydraulic block S300 (2009) 032866 pump S300 (2009)

  • Page 14: Table Of Contents

    HGZ Engineering Ltd. part no. qty. 020807 element construction S300 (2009) 055070 cable TD 3x0.75 D 055140 cable harness D5-15 055153 cable harness D 10-17 055158 wire fixture 055522 connector plug 6100-4315 (S=1.5) 056408 Flashcard-Compact (with box) 056857...
  • Page 16 HGZ Engineering Ltd. part no. qty. 020808 I casing S300 (2009) 020803 cup depot S300 (2009) 1 M 020886 bean hopper S300 (2009) new 032818 cap for 20791 032833 decaf compartment 032860 cover front S300 without Instant 032979...

  • Page 18: Flexion Tube Fep

    HGZ Engineering Ltd. part no. qty. 020812 instantmodul S300 (2009) 032861 front cover S300 (2009) Instant 032882 powder hopper left S300 032883 powder hopper right S300 032914 hopper collet 032980 front cover S300 (2009) Instant 047068 injector ø0.7...

  • Page 20: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020847 brewing assembly S300 020781 brew case left 020782 brew case right 032427 swing shaft 032793 funnel disk 040232 wiping ring Y3 D46.2x39.4x3.5 043930 self adhesive label 044515 swing brewing arm 044731...

  • Page 21: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020847 brewing assembly S300 056368 Membrane (Römer) 056839 direct-currentmotor 24V 4500RPM Linix 056841 Impulsprint (Linixmotor 56839) 057628 toothed belt GT 057769 bronze bearing 8r7 / 4E7 x 6 057772 plain bearing 30/26x49...
  • Page 23 HGZ Engineering Ltd. part no. qty. 032865 hydraulic block S300 (2009) 031157 hydraulic block 040042 adjustment screw 040168 sealing support 040169 valve seat screw 040170 seal 040171 pressure spring 046896 adjustment screw 050011 ORing 18.77x1.78 EPDM 056906 flow meter D 1.2...
  • Page 25 HGZ Engineering Ltd. part no. qty. 032866 pump S300 (2009) 032862 pump holer 052024 allen screw M5x6 052028 allen screw M5x25 055602 flat plug 6.3 055613 housing 3P-F 6.3 056818 pump 10 bar 3/8 056842 Pump motor 056848...
  • Page 27 HGZ Engineering Ltd. part no. qty. 032867 J steam boiler 032468 insulation coffee boiler 032809 steam and coffee boiler 2kW 032890 steam and coffee boiler 3kW 044987 temperature sensor 046116 electrode 046694 male adapter union 047076 electrode S900...

  • Page 29: Coffee Boiler

    HGZ Engineering Ltd. part no. qty. 032868 coffee boiler 032468 insulation coffee boiler 032809 steam and coffee boiler 2kW 032890 steam and coffee boiler 3kW 044987 temperature sensor 053623 washer M8 CU 056273 safety temp. switch 125 °C UL-Typ 057107 aluminium foil 0.05x50mm...

  • Page 31: Magnetic Valve 2/2Wv 1.6

    HGZ Engineering Ltd. part no. qty. 032933 armature M ( S300 ) until aug. 2010 044374 milk intake nozzle 046593 tubing 047216 tube 047869 Sticker Milk Temp. 047872 cable S300NG LV Print- Kaffeeboiler-TB/KB 047913 milk outlet 047957 air injecton M...

  • Page 33: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 032983 front cover S300 (2009) Instant 032854 cover front S300 Instant cpl. 032879 Ventilatornipple S300 (2009) 032982 cover front S300 Instant cpl. 047692 Ventilator cpl. 047880 cable S300NG LV plug- fan- Mishmotor...

  • Page 35: Clamp Ring 6

    HGZ Engineering Ltd. part no. qty. 033004 armature M ( S300 ) from aug. 2010 044374 milk intake nozzle 046783 cleaning shaft R 047068 injector ø0.7 047855 spindle 047869 sticker Milk Temp. 047872 cable S300NG LV Print- Kaffeeboiler-TB/KB...

  • Page 36: Positions

    HGZ Engineering Ltd. part no. qty. 033004 armature M ( S300 ) from aug. 2010 058843 0.400 silicon tube 7/4 positions iFAS V4 / /V4_HGZ 05.02.2013 - 07:19 / psc page 2 of 2...
  • Page 38 HGZ Engineering Ltd. part no. qty. 047791 D tea outlet S300 (2009) 047306 tee outlet adaptor 047403 tea tube 047634 steamcircul 047635 teadistributor 047793 holding plate teaoutlet 050101 ORing 6x1 NBR 052934 screw M5x8 053625 washer M5 PA 054429 disc spring 12/6.2/0.5...
  • Page 40 HGZ Engineering Ltd. part no. qty. 047792 steam outlet S300 (2009) 032884 case steamtap 040170 seal 041846 ball housing 041870 pressure spring 045258 steam nozzle 045260 housing 046240 steam tube S800 047305 ball guiding 047795 steam holder S300 (2009)

  • Page 42: Protection Stopper

    HGZ Engineering Ltd. part no. qty. 047828 main board S300 045219 Cover plate 047179 cable S500NG HV controller- pump, inletvalve 047772 main board S300 CTI (2009) 047829 printholding sheet cpl. S300 047830 holder triac 047877 cable S300NG LV Downloadstecker...
  • Page 44 HGZ Engineering Ltd. part no. qty. 047847 armature S300 (2009) 050733 seal 15x9x2 056345 magnetic valve 2/2WV 220V 058304 nut connection G3/8-ø8 (Römer) 058315 angle plug connection ø8 058623 check valve insert DW11 / DN6 058914 fine filter...
  • Page 46 HGZ Engineering Ltd. part no. qty. 071918 H options S300 (2009) 020370 fresh- and drain water system S200/S300/400/500 020627 mobil cart 020810 element cupheater S300 (2009) 020823 cup dispenser S300 (2009) 020824 coin changer S300/S500 (Valid until July 2012)

  • Page 48: Cable Harness

    HGZ Engineering Ltd. part no. qty. 020370 fresh- and drain water system S300/400/500 031395 buffet unit insert 047419 cable S500/S400 LV print-connector-wastewater container 048067 cable S300 LV 048676 fresh- and drain water system Rex Royal 052605 pan head screw M3x8 055102 cable harness 2.5x100...
  • Page 49 57358 57386 brown black blue 54205 53009 53004 44065 54204 part list 52216 03/35 Massstab Gezeichnet 52212 mobil cart Geprüft Blatt 20627 Index Tel. 01/844 50 50 HGZ Maschinenbau AG 10/43 Industriestrasse 34 CH-8108 Dällikon-Zürich Fax 01/844 50 20 Datum...
  • Page 50 HGZ Engineering Ltd. part no. qty. 020627 K mobil cart 010076 cart housing 046552 option fresh- and drain water system 047163 cable Alassio LV print-connector-wastewater container 047419 cable S500/S400 LV print-connector-wastewater container 048067 cable S300 LV 048192 feet (Mobil car)
  • Page 52 HGZ Engineering Ltd. part no. qty. 020810 element cupheater S300 (2009) 020819 front construction 020830 front construction 032921 cupdepot S300 W right 032943 cup sheet down (fan) 032946 cupdepot S300 W left 043930 self adhesive label 047598 gluten mill adjustment right...
  • Page 54 HGZ Engineering Ltd. part no. qty. 020823 cup dispenser S300 (2009) 032948 cup dispenser frame cpl. S300 (2009) (black) 047322 cup slide coffee long 047323 cup slidecoffee short 047324 cup slide Espresso 047720 cupdispenser application (coffe) 047721 cupdispenser application (espresso)
  • Page 56 HGZ Engineering Ltd. part no. qty. 020824 E coin changer S300/S500 (Valid until July 2012) 033236 money case long 044965 door 044968 special screw 044971 plate 047102 MDB-Print 047112 foot 047652 cable coinchanger 047709 protectionsheet cpl. 048092 money return button...
  • Page 58 HGZ Engineering Ltd. part no. qty. 020863 element cupheater with cooler S300 020859 cooler 5l horizontal 020861 frame rack to S300 cup heater withe Cooler 033040 cupdepot S300 W 033041 cupdepot down S300 W 033043 cupdepot middle S300 W...
  • Page 59 HGZ Engineering Ltd. part no. qty. 020863 element cupheater with cooler S300 056425 sticker 056852 cooling fan to compressor cooler (020859/20860) 056853 thermostat +11°C bis -4.5°C to compressor cooler (020859/20860) 057132 0.200 adhesive omnifit 3M VHB 057132 0.100...

  • Page 61: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 020873 S300/Ancona cupheater detached 020864 033053 043930 self adhesive label 048030 heating foil 048246 Potentiometer button 048247 gluten temp. adjustment 048248 cable S300 HV cupheater 048249 cup heater print 048257 side panel right cpl. S300 ( anthrazit ) new 048258 side panel left cpl.
  • Page 63 HGZ Engineering Ltd. part no. qty. 020889 D S300 cup heater or cup deck with cooler verti 020860 compressor refrigerator 5l vertical 020876 element cupheater with cooler S300 020902 element cupheater with cooler S300 033053 cup deck Ancona W...
  • Page 64 HGZ Engineering Ltd. part no. qty. 020889 D S300 cup heater or cup deck with cooler verti 054204 spring washer M4 054235 lock washer M7 055055 cable TD 3x0.75 UK 055069 cable TD 3x0.75 CH 055070 cable TD 3x0.75 D...
  • Page 66 HGZ Engineering Ltd. part no. qty. 020908 compressor cooler stand alone S300/S500 020860 compressor refrigerator 5l vertical 033174 mantle right 033175 back wall 043930 self adhesive label 044112 support flange 044113 sleeve 048568 front panel to 20860 048712...
  • Page 68 HGZ Engineering Ltd. part no. qty. 020936 coin changer S300/S500 (2012) 033236 money case long 044965 door 044968 special screw 044971 plate 047112 foot 047652 cable coinchanger 047709 protectionsheet cpl. 048142 Sheet metal wall ( black ) 048159...
  • Page 70 HGZ Engineering Ltd. part no. qty. 032797 coin tester 047449 coin drawer S300/S500 (black) 049117 MDB-Print 052218 screw M4x12 052320 screw M4 x 10 052948 distance holder H=6.4 053020 safety nut M4 053612 washer 4.3/14x2.5 055084 cable for MDB3 Interface...

  • Page 72: Grinding Disc 64 Metal Ek7 Kit 1 (Grinder

    HGZ Engineering Ltd. part no. qty. 032874 Second grinder S300 (2009) 020804 cup plate S300 (2009) 2 M 020813 grinder EK7 right 020886 bean hopper S300 (2009) new 032818 cap for 20886 043854 support 047407 Support coffee grinder EK7...
  • Page 74 HGZ Engineering Ltd. part no. qty. 032891 lockable bean hopper 033103 hole bean hopper S300 (2009) 033104 hole bean hopper S300 (2009) 033124 hole bean hopper S300 trail 040877 distance bushing 040927 044747 bolt 048074 lock plate 048075...
  • Page 76 HGZ Engineering Ltd. part no. qty. 032932 grounds channel S300 (2009) 047008 cable S500NG/Alassio LV draaw switch 048169 grounds channel S500 (2008) 052004 allen screw M4x6 055425 switch Rafi positions iFAS V4 / 2101002/V4_HGZ 26.05.2011 - 09:00 / mil...
  • Page 78 HGZ Engineering Ltd. part no. qty. 032958 option payment systems 047449 coin drawer S300/S500 (black) 048159 cable + key opperadet switch MW/ coin changer S300/S500 048316 housing MJP right (black) 048317 housing MJP left (black) 048325 front plate...
  • Page 79 52213 47642 drip grid 47641 part list 08/32 Massstab Gezeichnet Geprüft Option cup arrester cpl. Blatt 47643 Index Tel. 044/847 57 57 HGZ Kaffeemaschinen Industriestrasse 34 CH-8108 Dällikon-Zürich Fax 044/847 57 09 Datum...
  • Page 80 HGZ Engineering Ltd. part no. qty. 047643 A cup arrester cpl. 047641 fixing plate 047642 cup arrester 052213 screw M4x10 059805 mini-bag positions iFAS V4 / 2101002/V4_HGZ 12.01.2010 - 15:16 / amü page 1 of 1...
  • Page 82 HGZ Engineering Ltd. part no. qty. 047867 brewing accelerator S300 (2009) 046523 bypass inlet piece 047954 inlet screw 049167 magnetic valve 2-Way ø4/6 (replacement for 56371) 050067 o-ring 10x2 V 050116 oring 6x1.5 NBR 052001 cylinder screw M4x8 056340 magnetic valve 2/2WV 1.6...
  • Page 83 (58088) (52004) (47855) Loctite 57108 part list option Valid until April 2011 S300 09/45 Massstab Gezeichnet option air valve Geprüft Blatt 48104 Index Tel. 01/847 57 57 HGZ Maschinenbau AG 11/14 Industriestrasse 34 CH-8108 Dällikon-Zürich Fax 01/847 57 09 Datum...
  • Page 84 HGZ Engineering Ltd. part no. qty. 048104 C option air valve 046055 air adjustment screw 046056 air adjustment unit 047855 spindle 048048 tube 048102 air valve Single 048103 holder air valve ( S300 ) 048398 air adjustment unit...
  • Page 85 (50128) * Warning: by montage (47975) streightening 48111 part list S300 (2009) 09/47 Massstab Gezeichnet Option steam outlet Geprüft not turnable Blatt 48120 Index HGZ Maschinenbau AG Tel. 01/847 57 57 Industriestrasse 34 CH-8108 Dällikon-Zürich Fax 01/847 57 09 Datum...
  • Page 86 HGZ Engineering Ltd. part no. qty. 048120 A Option steam outlet not turnable S300 (2009) 032884 case steamtap 040170 seal 041846 ball housing 041870 pressure spring 045258 steam nozzle 046240 steam tube S800 047795 steam holder S300 (2009)
  • Page 88 HGZ Engineering Ltd. part no. qty. 048125 option higher feets 048122 machine stand 052704 allen set screw M8x30 057832 buffer D25 x 22 M6x10 positions iFAS V4 / /V4_HGZ 31.10.2012 - 13:08 / mil page 1 of 1...

  • Page 90: Cable Harness D

    HGZ Engineering Ltd. part no. qty. 048199 Mains connection 3x6mm2 045362 machine cable 047688 terminal block S900 cpl. 048532 main board S300 USA 052001 allen screw M4x8 053605 washer M4 055153 cable harness D 9-19 055510 feeder clamp KL24/5...
  • Page 92 HGZ Engineering Ltd. part no. qty. 048243 lockable decaf compartment S300 (2009) 040927 045331 bolt 048241 cover decaf compartment 048242 decaf compartment 048540 decaf compartment S200 Rail 057705 key 1232E 057708 cylinder lock 10161232E positions iFAS V4 / 2101002/V4_HGZ 13.01.2012 - 16:45 / ame...

  • Page 94: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 048473 option bean hopper 1.5 Kg (1st grinder) 032615 insert 032619 bean hopper shell 032620 bean hopper cap 033061 bean hopper 033210 cup depot cpl. for bean hopper 1.5 Kg (1st grinder)

  • Page 96: Part No. Qty

    HGZ Engineering Ltd. part no. qty. 048474 option bean hopper 1.5 Kg (2nd grinder) 032615 insert 032619 bean hopper shell 032620 bean hopper cap 033061 bean hopper 033211 cup depot cpl. for bean hopper 1.5 Kg (2st grinder)

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