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BROBO WALDOWN (AUST) PTY. LTD.
65-67 Williams Rd, Dandenong, 3175
8 Fowler Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel:
61 3 9794 8751
Fax: 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
3M PRECISION DRILLING MACHINE
YOUR NORTH AMERICAN BROBO DISTRIBUTOR IS:
Ken Bergman & Associates, LLC
KBA SAW
10533 Lorel Ave.
Oak Lawn, IL 60453-5154
www.BroboUSA.com
Precision Drilling Machines
Machine Vices
Accessories
A.C.N.
A.B.N. 42 098 264 316
Email:
info@brobo.com.au
Website:
Tapping Machines
Multi Head Drills
Special Production Equipment
Pedestal Grinders
Metal Cutting Saws
098 264 316
www.brobo.com.au
Tool Grinders
Quality
ISO 9001
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Table of Contents
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Summary of Contents for Brobo 3M
- Page 1 Fax: 61 3 9794 8792 Website: www.brobo.com.au PRODUCT AND MAINTENANCE MANUAL 3M PRECISION DRILLING MACHINE YOUR NORTH AMERICAN BROBO DISTRIBUTOR IS: Ken Bergman & Associates, LLC KBA SAW 10533 Lorel Ave. Oak Lawn, IL 60453-5154 www.BroboUSA.com Precision Drilling Machines...
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Page 2: Table Of Contents
OPERATING MANUAL FOR 3M PRECISION DRILLING MACHINE TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking and Handling the Machine Parts Checklist Minimum Requirements Anchoring the Drill Unit Connection to Power Source CHAPTER 2: Safety and Accident Prevention Operation of the Machine 2.1.1 Noise Level... -
Page 3: Technical Specification
TECHNICAL SPECIFICATION MACHINE 3M SERIES (BENCH MOUNTED) 3M SERIES (FLOOR MOUNTED) SPECIFICATION 32mm 32mm DRILLING CAPACITY SIZE OF TABLE Standard Square Optional Round Optional T-Slots 305 305 305 305 SPINDLE TRAVEL 74.6 74.6 COLUMN DIAMETER MAXIMUM DISTANCE SPINDLE TO TABLE... -
Page 4: Chapter 1: Installation Of The Machine
Upon receiving the Brobo Group 3M Drill, the machine should be sitting upright and bolted centrally on top of a wooden pallet. While the machine is situated on the pallet, position the forklift arms under the pallet between the runners, keeping in mind that the machine is head heavy and minimal force should be exerted on the electrical box located beneath the machine (Figure 1). -
Page 5: Parts Checklist
Parts Checklist Along with the drill unit, check that the following accessories, packed "loose", are included as follows: ACCESSORIES 1 Operation Manual Minimum Requirements For the machine to function correctly, the room in which the drill unit is to be installed must be in the vicinity of, and satisfy the following conditions: ... -
Page 6: Connection To Power Source
If all of the above procedures have been carried out correctly, the drill should now be operational The Brobo Group 3M Drill is now ready for use. Chapter 3 provides a detailed description of the various functional features of the drill and its operating cycle. -
Page 7: Chapter 2: Safety And Accident Prevention
Operation of the Machine The Brobo Group 3M Drill is specifically design to drill through ferrous metal cross sections with thin-walled or ‘plate’ profiles. Other types of material and machining are not compatible for use with the specifications of the drill. -
Page 8: Power Supply
This includes cases of abnormal operations of the machine. The operator MUST NOT conduct any risky operations or those not required for the drilling in course (eg. remove swarf shavings from the machine while drilling). Never move the 3M drill while the machine is operating. -
Page 9: Machine Safety Devices
The following standards listed in section 2.4.1, which are applicable to the Brobo Group 3M Drill, are those specified by the EEC Committee that governs safety of machinery, health and safety at work, personal protection and safeguarding of the work environment. In addition, the saw also complies with the Australian Standards regarding the safeguarding and general requirements for electrical equipment. -
Page 10: Chapter 3: Main Functions And Operation Of The Machine
CHAPTER 3 - Main Functions and Operation of the Machine KEY: 1. Drill Head – Pulleys and Belt Assembly 2. Safety Eye Shields 3. Depth Adjustment 4. Racklift Assembly 5. Column Support 3.1.1 Drill Head – Pulley & Belt Assembly The full set of motor drive, intermediate and quill pulleys are all housed within the protective drill guard cover. -
Page 11: Column Support
Prior to usage, ensure that the column support is securely fastened to the ground using the 3 x M16 bolt holes provided (see Figure 2). Preparation for Operation The following procedure is recommended for the correct drilling using the Brobo Group 3M Drill. PROCEDURE Clean the workpiece to ensure it is free of any grit, swarf or flammable substances. -
Page 12: Chapter 4: Drawings, Layouts, Assembly And Spare Parts
CHAPTER 4 - Drawings, Layouts, Assembly and Spare Parts 4.1.1 Assembly Drawing (Sheet 1 of 5) -
Page 13: Assembly Drawing (2 Of 5)
4.1.2 Assembly Drawing (Sheet 2 of 5) -
Page 14: Assembly Drawing (3 Of 5)
4.1.3 Assembly Drawing (Sheet 3 of 5) -
Page 15: Assembly Drawing (4 Of 5)
4.1.4 Assembly Drawing (Sheet 4 of 5) -
Page 16: Miscellaneous Part List
Should you require a spare part that you are not familiar with, or not shown in Chapter 4, please contact Brobo Group Engineering department. -
Page 17: Switch Assembly
Switch Assembly... -
Page 18: Chapter 5: Maintenance And Selection Of Consumables
CHAPTER 5 – Maintenance and Selection of Consumables Role of the Operator The person operating and maintaining the Brobo Group 3M Drill must familiarise themselves with these instructions for their own safety and that of others, in addition to safeguarding the production of the machine. - Page 19 Clean and lubricate any moving joints or sliding surfaces with good quality oil. Clean the drill machine regularly and keep any unpainted surfaces lightly oiled to protect from rust and corrosion. Ensure that the machine performs drill perpendicular to the work surface. If not, contact Brobo Group engineering department.
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Page 20: Chapter 6: Troubleshoot
CHAPTER 6 - Troubleshoot 6.1 General Troubleshooting Below lists of some of the most common problems associated with the Brobo Group 3M Drill and the recommended troubleshooting procedures to undertake to rectify the situation. If the solutions provided do not resolve the problems, or the problem identified differs from those listed, immediately contact Brobo Group engineering department. - Page 21 Brobo distributor. For more information, please check www.brobo.com.au Worn/broken component Replace worn/broken component All component to the 3M drill are sold spare parts (pending availability). Please contact your nearest Brobo distributor or our Brobo Group head office.
- Page 22 Substance excess coolant, oils and other aggregate. During a power failure, turn the machine off. Hazardous Events Unexpected Start Up If problem persists, please contact Brobo Group engineering department. Additional Ensure blades, clamps and materials are correctly Operator Error Hazards secured.
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Page 23: Warranty
Brobo Group Warranty 1.1 The supplier warrants that all goods supplied by it, shall be free from defects in materials and workmanship for a period of twenty four (24) months from the date of delivery to the Customer. ("the Warranty Period"), on the following terms and conditions. 1.2 The Customer shall promptly provide written particulars to the supplier on becoming aware of any defect in the goods during the Warranty Period, and shall provide the Supplier with all necessary access, facilities and information to enable the Supplier to ascertain or verify the nature and the cause of the defect and to carry out its obligations under this warranty. 1.3 The Supplier's obligation under this warranty is limited to repairs of the defect goods and the Supplier is under no obligation to replace the goods or refund the value of the goods to the Customer. 1.4 If the goods are, in the opinion of the Supplier, not defective or if any defect is attributable to any one or more of the following circumstances then the Supplier is under no obligation whatsoever to the Customer: 1.4.1 The use of the goods for a purpose other than that for which they were intended to be used; 1.4.2 The repair, modification or alteration of the goods by any person other than the Supplier; 1.4.3 Where the defect has arisen due to misuse, neglect or accident, howsoever arising; 1.4.4 Where the defect has arisen due to installation of the goods which were, in the reasonable opinion of the Supplier, incorrectly carried out 1.4.5 Where the goods have not been correctly stored or maintained 1.4.6 Where the defect has arisen due to normal wear and tear on the goods 1.5 The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of payment for the goods or any other obligation imposed by the terms and conditions of this warranty. 1.6 In the event that the Supplier is supplying goods, which have been manufactured by third parties, the Customer shall be entitled to the benefit of any Manufacturer's Warranty in respect of such goods. The Customer acknowledges that the Supplier accepts no responsibility whatsoever for any Manufacturer's Warranty or any claim howsoever arising from the use of the goods, whether singularly or in combination with other products. 1.7 The Supplier shall not be liable for any indirect or consequential losses or expenses suffered by the Customer, howsoever caused. 1.8 Except as specifically set out herein, or in writing by way of catalogue or pamphlet or otherwise provided by the Supplier to the Customer any term, representation, condition or warranty in respect of the quality, condition or description of the goods, whether implied by statute, common law, trade usage, custom or otherwise, is hereby expressly excluded. This warranty is given by Brobo Group Pty Ltd, ABN: 42 098 264 316 Address: 65‐67 Williams Rd, Dandenong, VIC 3175 8 Fowler Rd, Dandenong, 3175 Ph: 03 9794 8751 Fax: 03 9794 8792 ...