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DTC 1000, 800, 600 & 100 Series
Controller Trouble Shooter
CAUTION: Attaching the INPUT wires (white, orange) to the controller's OUTPUT
connectors can destroy the controller! Use care when connecting wires.
©Paragon Industries, Inc. IM-195/9-00
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Summary of Contents for Paragon DTC 1000 series

  • Page 1 DTC 1000, 800, 600 & 100 Series Controller Trouble Shooter CAUTION: Attaching the INPUT wires (white, orange) to the controller’s OUTPUT connectors can destroy the controller! Use care when connecting wires. ©Paragon Industries, Inc. IM-195/9-00...
  • Page 2 2011 South Town East Blvd. Mesquite, Texas 75149-1122 800-876-4328 / 972-288-7557 Toll Free Fax: 888-222-6450 Paragonind@worldnet.att.net www.paragonweb.com...
  • Page 3: Table Of Contents

    Contents Dear Customer: Paragon kilns have proven to be very de- Electrical Power Problems pendable. However, as with all mechanical de- Controller display does NOT turn on. No heat in kiln..4 vices, kilns do occasionally need maintenance.
  • Page 4: Electrical Power Problems

    Electrical Power Problems Controller display does NOT turn on. No heat in kiln. Is the kiln connected to the power? Make sure the kiln is plugged in. If the kiln’s wall circuit includes a power disconnect lever, make sure the lever is in the on position.
  • Page 5: Controller Display Turns On. No Heat In Kiln

     Controller Input Test Result: the controller is getting 20 - 24 volts If you find 20 - 24 volts, correct current is reaching the board from the trans- former. But since the board is not lighting up, it is probably defective. Try turning off the power to the kiln for ten seconds.
  • Page 6: Kiln Fires Too Slowly Or Will Not Reach Temperature

    Controller Power Output Test Is the controller sending voltage to the relays? Test OUTPUT with a voltmeter: Disconnect 1 UNPLUG the kiln/disconnect the power. Remove the 4 screws holding the controller board Power before opening kiln faceplate to the switch box. Lift faceplate out of box and let the board hang on the outside of the box with the switch box or back of the board facing you.
  • Page 7  Ramp-Hold Check to see if you have programmed a long hold time in one of the early segments. Do you see water dripping from the kiln or condensing on the case? Dripping water means the ceramic greenware is wet, which slows the kiln to a crawl.
  • Page 8: Some Elements Do Not Fire

    Have you checked the kiln for loose connections? UNPLUG kiln/disconnect the power. Open the kiln’s switch box. Look for loose, corroded or discolored element connectors and wire terminals. They will appear dark, greenish-turquoise and sometimes white. Cut off over-heated wire terminals and crimp on new terminals. Remove the damaged element connector and inspect the element end.
  • Page 9: Kiln Heats Unevenly

    Kiln heats unevenly. How uneven is the temperature in the firing chamber?  If only slightly uneven: Load more ware in the hot section and less ware in the cool section. This balances the load.  If very uneven: Check for burned out elements and bad relays. See “Some elements do not fire,” page 8. Does the kiln have a power connection fuse box? This fuse box is used only on high amperage kilns such as the Viking-24 &...
  • Page 10: Kiln Switch Box ½ Amp Fuses Keep Blowing

    Kiln switch box ½ amp fuses keep blowing. What size fuse are you using? Correct fuse: AGC ½ A 250V AC. Test the switch box fuse. Kiln Switch Box ½ Amp Fuse Power Test The kiln switch box fuse holder. 1 UNPLUG the kiln/disconnect the power.
  • Page 11: The Kiln Overfires

    Controller temperature using the methods below. Use witness cones in every firing. Keep a record of every firing. Blank firing records are available from Paragon. DTC 1000 Cone-Fire: Use cone offset to adjust the temperature for each individual cone. Or use thermocouple offset to adjust the temperature for all the cones.
  • Page 12: The Display Remains Stuck

    Has the thermocouple been installed correctly? Is the thermocouple worn out? Make sure the thermocouple remains out of contact with the kiln case or anything metallic. Position thermocouple lead wires away from other wires inside the switch box. Though protected by insulation, the thermocouple wires are sensitive to electromagnetic waves from other wires.
  • Page 13: Error Messages

    Error Messages PF or ErrP during firing. Have you had a power failure?  PF or ErrP due to power failure. alternates with the temperature display during firing: this means the power went off for a moment dur- ing firing. Then firing resumed. To go back to a normal temperature display, press ENTER Steady , no temperature display: the firing has been interrupted by a longer power failure.
  • Page 14: Err1

    to make sure it wasn’t corrupted. Then fire your kiln again. If persists, have the controller serviced or re- Err0 placed. Err 1 When appears, the heating elements will shut off. After appears, press . The display will show the last Err1 Err1 temperature the kiln reached and the hours fired before it shut off.
  • Page 15: Err 3

    when you make the connection. If there is no click, the relay is probably defective. Make sure your battery is good before assum- ing the relay is bad. 2 Touch ohmmeter lead wires to relay terminals marked #1 and #2 in the diagrams.
  • Page 16: Err B

    Err B Is room temperature unusually high? appears when the temperature at the circuit board is above 250°F. Open windows and use a fan to circulate Err B air. If you have more than one kiln in the room, place them farther apart. Never allow the firing room temperature to exceed 110°F/43°C.

This manual is also suitable for:

Dtc 600 seriesDtc 800 seriesDtc 100 series

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