JBL BPX2200.1 Service Manual
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JBL BPX2200.1 Service Manual

2 channel power amplifier
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BPX2200.1
2
CHANNEL
POWER AMPLIFIER
SERVICE MANUAL
JBL CONSUMER PRODUCTS
250 CROSSWAYS PARK DRIVE, WOODBURY, NY 11797
8500 BALBOA BOULEVARD, NORTHRIDGE, CA91329
WWW.JBL.COM

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  • Page 1 BPX2200.1 CHANNEL POWER AMPLIFIER SERVICE MANUAL JBL CONSUMER PRODUCTS 250 CROSSWAYS PARK DRIVE, WOODBURY, NY 11797 8500 BALBOA BOULEVARD, NORTHRIDGE, CA91329 WWW.JBL.COM...

  • Page 2: Table Of Contents

    External Dimensions (mms) Length Width Depth JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing models without notice as a routine expression of our design philosophy. For this reason, BP Series Multichannel Automotive Amplifiers may differ in some respects from their published specifications...

  • Page 3: Features

    BPX2200.1 Power Amplifier Features 2-Channel Operation Advanced MOSFET Oversized Floating Rail Power Supply Floating Ground Factory - Head - Unit Speaker - Level input Variable Input Sensitivity (250mV - 6V) Fully Complementary Output Stage with Class-D Voltage Amplification Gold-plated Power, Input and Output Connectors...

  • Page 4: Controls And Connections

    6. This switch is select X-over slope Mounting the Amplifier The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle. However, make sure to keep the amplifier away from heater vents or ducts. 1. At the chosen site, use the amplifier as a mounting template and mark the locations of the four mounting holes.

  • Page 5: Typical System Configuration (Wiring)

    BPX2200.1 Power Amplifier Typical System Configuration Cassette/CD Tuner (Head Unit) CD Player or Changer Antenna Input Power Antenna Cassette/Receiver Power Supply Wires Power Line Antenna Amplifier Level Relay Power Input Connection Remote On/Off Ignition Switch 60 Amp (Not Included) Main +12V...

  • Page 6: Printed Circuit Boards (Top View)

    BPX2200.1 Power Amplifier Printed Circuit Board (Top View)
  • Page 7 BPX2200.1 Power Amplifier Printed Circuit Board (BOTTOM View)
  • Page 8 BPX2200.1 Power Amplifier Printed Circuit Board (SUB TOP View) PAS132-01 A20K A20K A20K A20K A20K R701 R701 R701 R701 R701 MOD02 MOD02 MOD02 MOD02 MOD02 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B 623PCB4-B MOD02 MOD02 MOD02 MOD02 MOD02...
  • Page 9 BPX2200.1 Power Amplifier Printed Circuit Board (SUB TOP View) PAS266-31 PAS266-31...

  • Page 10: Parts List

    BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY PCB-00-01276 MAIN PCB FR-4 DOUBLE LAYER, 1.6t GREEN PAM585-01 159 X 569 m/m (GUIDE 20m/m) PCB-00-01278 FR-4 DOUBLE LAYER, 1.6t 1Oz GREEN PAS265-31 28X75m/m (S1)- 4 lm ARRAY(95X118m/m)
  • Page 11 BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY RES-00-00654 RESISTOR CARBON FILM 1/5WJ 220K OHM R271,471 RES-00-00710 RESISTOR CARBON FILM 1/5WJ 470K OHM R451 RES-00-00635 RESISTOR CARBON FILM 1/5WJ 1M OHM R361,612,616,621 IND-00-00012...
  • Page 12 BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY RES-00-00947 RESISTOR 3 LEAD SHUNT 0.01 OHM R221,246,321,346,421,446,921,946 THS-00-00013 THERMISTOR RESISTOR FTD5-350 VOL-00-00134 SEMI VOLUME SEMI H-TYPE(RG06P)6PHI RG06P-5KB "SEMI" VR103,503 VOL-00-00282 VOLUME V12L5(9x5)G(4R)(PH2D)N15KC-A2Kx2+A200K x V12-CLG02A5N...
  • Page 13 BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY RES-08-00168 RESISTOR SMD"0805"1/8WJ 270K OHM RES-08-00149 RESISTOR SMD"0805"1/8WJ 1M OHM R12,15,20,24 CEC-08-00002 CAPACITOR SMD"0805" 102 pF CEC-08-00004 CAPACITOR SMD"0805" 104 pF C01,12,13,14,15,41,93,94 CEC-08-00040 CAPACITOR SMD"0805"...
  • Page 14 BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION MFR PARTS REF. NO Q'TY RES-08-00147 RESISTOR SMD"0805" 1/8WJ 18K OHM RES-08-00182 RESISTOR SMD"0805" 1/8WJ 33K OHM RES-08-00198 RESISTOR SMD"0805" 1/8WJ 47K OHM RES-08-00130 RESISTOR SMD"0805" 1/8WJ 100K OHM R55.61.62...
  • Page 15 BPX2200.1 Power Amplifier BPX2200.1 Parts List PART NO. NOMENCATURE DESCRIPTION REF. NO Q'TY HEA-01-577AA HEAT SINK MAIN (BLACK SPRAY,SANDTON) AL/EXTRUSION(L=550.0mm) PAN-06-562AA PANEL FRONT EGI,1.2t BLACK SPRAY(SANDTON) PAN-06-566AA PANEL REAR EGI,1.2t BLACK SPRAY(SANDTON) COV-22-624B0 WINDOW ACRYLIC,3.0t BAD-01-515AA BADGE LOGO:JBL,MODEL NAME: SILK 1...

  • Page 16: Block Diagrams

    BPX2200.1 Power Amplifier Block Diagram...

  • Page 17: Packaging Exploded View

    BPX2200.1 Power Amplifier Packaging Exploded View...

  • Page 18: Integrated Circuit Diagrams

    BPX2200.1 Power Amplifier Integrated Circuit Diagrams U1 (TL494CN) P.W.M IC DEAD TIME CONTROL U11,101,102,105,106,108 U2,3,801 (KIA393P) U109,110,111,112,350,509,510 (TL072CP) OUT A VCC+ OUT A OUTB OUT B...
  • Page 19 BPX2200.1 Power Amplifier Integrated Circuit Diagrams U281,481 ( B52 ) STROBE1* STRDBE1 INPUT1 INPUT1 INPUT1 OUTPUT1 INPUT2 INPUT2 OUTPUT2 INPUT2 STRDBE2 STROBE2* =VSS U611 (F16) =VDD RESET...
  • Page 20 BPX2200.1 Power Amplifier Integrated Circuit Diagrams U104 ( NJM13600D )
  • Page 21 BPX2200.1 Power Amplifier Transistor Diagrams * IRF9640 * * IRF640 * Q211,212,213,241,311 * KTC3198GR * KTA1266GR * Q241,242,243,244,341 Q312,313,314,411,412 Q128,362,363,365 Q364 Q342,343,344 Q413,414,911,912,913,914 Q611,631,632,705 * IRFZ44 * 2SA1381 * * 2SC3503 * Q742,743,744,752,753,754 A202.402 Q201,401...

  • Page 22: Transistor Diagrams

    BPX2200.1 Power Amplifier Transistor Diagrams *1RF3205* Q742,743,744,745,752,753,754,755 * KTC1027Y * Q842,843,844,845,852,853,854,855 Q203,205,207,209,281,403 Q405,407,409,481,914 * MUR3040PT * * MUR3040PT * * MUR3040PT * * MUR3040PT * D761,762,763,764 D761,762,763,764 D761,762,763,764 D761,762,861,862 * KTA1023Y * Q251,252,451,452...
  • Page 23 BPX2200.1 POWER Amplifier BPX2200.1 Mechanical Exploded View...
  • Page 24 BPX2200.1 POWER Amplifier Power Amplifier (Sheet 1)
  • Page 25 BPX2200.1 POWER Amplifier Power Amplifier (Sheet 2)
  • Page 26 BPX2200.1 POWER Amplifier Power Amplifier (Sheet 3)

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