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Summary of Contents for Sodi Delta 900
- Page 1 MAN.DEL.EN.02 Configure the kart according to the guide instructions. Use spare parts of Sodi origin.
- Page 2 You have decided to acquire a SODI chassis. We would like to thank you for your trust (in us). Your kart has been developed for performance and safety. It is the outcome of SODIKART’s experience and of the latest research at the highest level of competition.
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Page 3: Table Of Contents
7.4 - The steering of the kart is not precise ..26 7.5 - The kart tends to go to the side ....26 7.6 - The kart skids very much on bends .... 26 8 - index ..........27 USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 4: Safety Instructions
► Prior to going on the track, please check all points related to safety. / Page 4 ► The SODI chassis can only be used on an approved track and by a driver who is in possession of a valid membership card of the go-kart’s federation of his... - Page 5 Regularly check all its components. In case of doubt, do not drive before fixing the problem./ Page 22 ► Bad maintenance of the brakes can lead to severe, even fatal injuries./ Page 22 USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014...
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Page 6: Reception
2 - reception Légend Spoiler Nasseau panel Steering column assembly Steering wheel frame overflow bottle Left side pod Left side pod support right side pod 10 right side pod support 11 rear bumper 12 fuel tank 13 Seat 14 rim ●... -
Page 7: Tooling For Assembly And Adjustment
3 t handle socket spanner 10 OU912.001 3 t handle socket spanner 11 OU912.002 3 t handle socket spanner 13 OU912.003 4 Special glue LU861.001 5 Master cylinder tool kit OU951.003 6 Brake bleeder OU951.002 USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 8: Assembly
3 - Assembly Step 2 3.1 - precautions and recommendations ● Do not overtighten screws and bolts. ● Tightening torque Ø 6 = 10 to 12 mN. ● Tightening torque Ø 8 = 12 to 23 mN. ● Tightening torque Ø 10 = 23 to 47 mN. ●... -
Page 9: Assembly Of The Fuel Tank And Of The Overflow Bottle
● Insert the fuel tank (1) between the steering column support (2) and the steering column (3). ● Tighten the fuel tank (1) with the fly nut (5). USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 10: Assembly Of The Seat
3.4 - Assembly of the seat Seat Position Legend DELTA 900 fixing points ● B = 240 mm ± 5 mm (mid-point of the rounded, Seat supports middle of the seat). ● Measurements given below correspond ● C = 900 mm ± 10 mm. - Page 11 (2) and the spoiler lower support (3) ● Place the staples (4) between the spoiler fixations (2) and (3). ● Tighten the assembly. ● For screws and nuts references, refer to the spare parts. USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014...
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Page 12: Mounting The Rear Protections
3.6 - Mounting the rear protections Step 1 Legend Mounting kit Bumper support tube chassis ● Assemble the mounting kit (1) with the element of the bumper support (2). ● Mount the assembly in the tube chassis (3), tighten with the screw of the fixing kit (1). ●... -
Page 13: Commissioning
► Be aware that some medicines reduce your ability to drive USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 14: Adjustments
5 - Adjustments 5.1.2 - front wheel alignment 5.1 - Adjustment of the front 5.1.1 - Adjustment of the front width Legend Wheel alignment disk tie rod nut and lock nut ● Place the kart on a trolley. Legend ● Place the front wheel alignment disk (1) Spacer 17 mm (available on ITAKA website). -
Page 15: Adjustment Of Tie Rods
(6) and cotter pin (5). ● Move the hub (7) to the desired position with the rule (1) in place against the hub base (2). USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 16: Adjustment Of Seat
5.3 - Adjustment of seat The position of the centre of gravity has also a key influence on the behaviour of the kart. One can monitor this centre of gravity by changing the position of the seat. This position affects the masses distribution between front and rear axle. -
Page 17: Maintenance
Checking the condition of the brake hose Checking the tightness of the kart brake system Checking the condition of the brake disc Checking the brake disc for wear Replacing the brake disc USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 18: Replacing Brake Pads
6.1.3 - replacing brake pads 6.1.4 - replacing the brake hose ● The brake fluid hoses are a critical safety element. It is very important to check their state regularly. ● Check the state of the hoses especially at connecting points and fixation points. ●... -
Page 19: Replacing Rear Calliper Seals / 4 Piston Caliper Pistons D18 (Front)
● Clean the half calliper bodies. Do not use WD40 or other greasy products to clean the callipers. ► Do not use any cleaning product that could damage the seals. A brake fluid leak could appear, causing a serious or fatal accident. USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 20: Replacing Master Cylinder Seals And Pistons
Reassembly ● Always use new seals and clips. ● Replace any defective parts, using only original SODIKART parts. ● Install a new set of pads after any servicing of the callipers. 6.1.7 - replacing master cylinder seals and pistons this operation must be performed by a Sodikart dealer. - Page 21 ● Install the gasket (8) on the piston (6). ● Apply PFG110 grease to the O-ring (7) the gasket (8), and the piston (6). ● Fit the yoke (5) to the piston (6). USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014...
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Page 22: Cleaning
6.1.8 - Cleaning Brake disk (6) ● Make sure the brake disk is assembled with a cotter Brakes should be cleaned using a dry cloth and brake cleaner only. pin and correctly tighten on the rear axle (7). Do not use WD40 or other greasy products to clean the ●... -
Page 23: Tyres Change
● Once in place, strap your tyre with a belt when you inflate more than 3 bars. ● Put the wheel back on the kart and tighten the nuts back again securely. ● Adjust the pressure with a manometer (4) (OU943.002). USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 24: Table Of The Recommended Tyre Pressures
6.3.2 - table of the recommended tyre pressures pressure (bar) Slick tyres Cold (20°) Warm Categories Brand type front rear front rear VEGA CADETTI Wet tyres Cold (20°) Warm Categories Brand type front rear front rear VEGA CADETTI Wet conditions: ●... -
Page 25: Cleaning The Chassis
● Ensure that brake pads are correctly fitted and do not fall below the minimum thickness of 6 mm (Lining + Steel support). 6.6 - Brake hoses must not show any leaks at connection points. Replace if damaged. USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... -
Page 26: Trouble Shooting
7 - trouble shooting 7.1 - the kart will not brake 1. Is the brake pedal free? 2. Is the hydraulic brake pump container cap fully tightened? 3. Is there enough brake fluid? 4. Are the hoses correctly connected? 5. Are the brake pads worn? 6. -
Page 27: Index
Inflation system............23 Tyre................23 Tyre iron..............23 Lower support ..............11 Upper support ..............11 Master cylinder ............. 7 Mounting kit ..............12 Wheel alignment disk ..........14 Nasseau panel............6,11 Yoke ................21 USE SpArE pArtS of SoDi origiN MAN.DEL.EN.02 05/2014... - Page 28 Track : Trial : Pilot : Date : Time: Track CHASSIS State of the track: Stub axle height: Temperature: Caster / Camber: Parallelism: ENGINE Seat popsition: ● Carburator type: Height: ● Distance axle: Adjustments: ● Distance fork: Exhaust type: Masses: Gear ratio: Axle type: Length:...
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