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RollSeal SC-325 Owner's Manual

For the rollseal rs-500 and rs-600 automatic doors
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RollSeal
SC-325 & SC-650 Controllers
Owners Manual
RollSeal
1733 County Road 68
Bremen, Alabama 35033
256-287-7000
Manual No. 4801-5156 Rev 1-2017
Owners Manual
RollSeal SC-325 & SC-650 Controllers

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Summary of Contents for RollSeal SC-325

  • Page 1 RollSeal SC-325 & SC-650 Controllers Owners Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Manual No. 4801-5156 Rev 1-2017 Owners Manual RollSeal SC-325 & SC-650 Controllers...

  • Page 2: Table Of Contents

      Ratings and Specifications ........................... 11     Introduction ................................12     How the Smart Controllers Communicate with the RollSeal Automatic Doors........12     Smart Controller User Interface ........................... 13     The Power Switch ............................. 13  ...
  • Page 3 11.3 Smart Controller SC-325 V2, SC-650 V1 & V2 Layout ................31     11.4 Smart Controller SC-325 V2, SC-650 V1 & V2 Connection Diagram (Internal Wiring) ....... 32     11.5 SC-325 and SC-650 PLUS Internal Wiring ..................... 33  ...

  • Page 4: Warnings (Avertissements)

    Apply To The End Product At The Place Of Use, For Example, Regarding Safety Or Electromagnetic Compatibility. To Ensure Mechanical Safety, Additional Safety Devices Such As Electro-Mechanical Interlocks May Be Required! Page 4 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...
  • Page 5 Failure To Observe This Precaution Could Result In Severe Bodily Injury Or Death! Warning! Item 4501-6312 (Warning Moving Door Label) Supplied With Door, MUST Be Installed On Inside Of Cooler/Freezer Beside Door Opening. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 5...
  • Page 6 8. After installing the opener, the door must reverse when it contacts a 1-1/2 inch high object (or a 2 x 4 board laid flat) on the floor. SAVE THESE INSTRUCTIONS. Page 6 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...
  • Page 7 électromagnétique. Pour assurer que sécurité mécanique, les dispositif de sécurité supplémentaires telle que de |electro| mécanique enclenche pouvoir être exigé! Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 7...
  • Page 8 ! Avertissement! Point 4501-6312 (Avertissement Moving étiquette de porte) Livré avec porte, doit être installé à l'intérieur du réfrigérateur / congélateur côté Ouverture de la porte. Page 8 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...
  • Page 9 Un improprement qui opère ou balancé porte peut causer blessure sévère ou mort. Formez les technicien de systèmes de porte faitez les réparations per les câbles, réunions de source, et autre quincaillerie. SAUVEZ CES INSTRUCTIONS. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 9...

  • Page 10: Limited Warranty

    This warranty gives you specific legal rights and you may also have other rights that vary from area to area. Warrantor: RollSeal 1733 County Road 68 Bremen, Al 35055 256-287-7000 Warning!! Page 10 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 11: Ratings And Specifications

    CONDENSATION MANAGEMENT SYSTEM (CMS): Voltage Rating 230 VAC ± 10% 50/60 Hz Blower 135 Watt Heater 1200 Watt Total Current: 6.0 A @ 230 VAC (Typical) 9.0 A @ 230 VAC (Max.) Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 11...

  • Page 12: Introduction

    4.1 How the Smart Controllers Communicate with the RollSeal Automatic Doors. Inside the upper right housing of the RollSeal Automatic Door is an encoder that sends electrical pulses to the Smart Controller when the door is moving and the controller is in the normal operating mode. (See Section 0 for wiring diagram of the encoder).

  • Page 13: Smart Controller User Interface

    There is an LED on the Display Indicator that will light when the Safety beam is interrupted. See Section 5.3.7 for more discussion on the function of the Safety Beam. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 13...

  • Page 14: Interpreting The Display Indicator

    “J O G” as shown at Actual Position the right. See Section 7 for a description of the Open Speed Jog Mode. Close Speed Mode TotalCycles Door Obstruction Service Cycles (Cycles 100) Page 14 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 15: Service Reminder Indication

    5.3.9 Home Switch The RollSeal automatic doors contains a Home limit switch for determining the “Home” or full open position of the door. When the door is fully opened the Home limit switch is triggered to stop the door.

  • Page 16: Sc-325 And Sc-650 Initial Setup

    SC-325 and SC-650 Initial Setup PROGRAM PARAMETERS P1 - Close Time Delay (Seconds) P7 - Refresh Door Limits P2 - Acceleration Range P10 - Service Cycle Reset P3 - Deceleration Range 0 - No P4 - Door Interlock 1 - Yes...
  • Page 17 Normal Functions. When P4 Is Set To 3, The Functions Of The “Warning” Output Are Reconfigured For Freezer Operation And Can Not Be Used For Their Normal Functions. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 17...

  • Page 18: Acceleration And Deceleration Range

    Section 6.1 for the procedure to set these parameters. The acceleration range is measured in units of counts and is the range over which the door will accelerate from a Page 18 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 19: Switch Settings

    Section 11.1 (for V1) or 11.3 (for V2) and 11.5 for the location of SWX2 on PCB 154 and J1 on the Motor Drive board assembly. The SC-325 Controllers are factory preset to 115 VAC and the RS-500 doors factory prewired to require a 115 VAC power supply. The SC-650 controllers are factory preset to 230 VAC and the RS-600 doors factory prewired to require a 230 VAC power supply.

  • Page 20: Door Setup

    There are three types of operator switches that can be connected to the Smart Controllers for opening and closing the automatic doors. These include a directional switch, a sequential switch and a timed switch. These switches can all be connected simultaneously to the controller. Page 20 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 21: Directional Switch Input

    Operation is simple. Momentarily push “OPEN” to open the door, momentarily push “CLOSE” to close the door and momentarily push “STOP” to stop the door. However, the SC-325 and SC-650 controller can be programmed to perform special events with these directional switches.

  • Page 22: Timed Switch Input

    Section 12.6 and 12.7 shows the connections for the directional, manual and timed switch inputs to the controller. Page 22 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 23: Troubleshooting Controller And/Or Door

     “Encoder” display segment “ON” indicates that the door is operating off of two encoders; “OFF” indicates one encoder.  “Health” indicates that the AC Drive is OK and that the controller is allowed to initiate door movement. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 23...

  • Page 24: Error Codes And Recommended Action

    Signal Wires reversed. EOF3 Opening, Motor Stall Fault Motor Stall Fault ECF3 Closing, Motor Stall Fault EOF4 Opening, Over Speed Fault Over Speed ECF4 Closing, Over Speed Fault Fault Page 24 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 25: Controller Installation And Setup

    SC-650 controllers are factory preset to 230 VAC and the RS-600 doors factory prewired to require a 230 VAC power supply. The SC-325 Controller can be field upgraded to accommodate either 115 VAC or 230 VAC power supply. Refer to Section 12 for the SC controller power wiring, switch setting, and jumper setting and Section 12.2 for the Motor Brake Rectifier part numbers and wiring...

  • Page 26: Typical Smart Controller Installation

    1. Mount controller at desired location within 3’ of junction box on Head Unit. 2. Controller has and AC and DC harness prewired that connects to head unit as shown in Diagram 10A. Page 26 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 27: Installation Of Prewired Switches

    4. Connect conduit and electrical supply to Disconnect. 5. Connect 115V power supply to Disconnect as shown in Diagram. 6. Place cover back on Disconnect. 7. Add conduit straps to conduit Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 27...

  • Page 28: Preparation For Operation

    10. Ensure Safety Pull Hook and Hook Tether is mounted inside cooler and Manual Crank Handle for motor is mounted outside. The door is now ready for operation. NOTE: See 4801-5154 RS500-600 Series Doors Installation Manual for more information on proper Egress System installation. Page 28 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 29: Smart Controller Internal Diagrams, Schematics, Etc

    11 Smart Controller Internal Diagrams, Schematics, etc. This section contains the internal wiring diagrams for the Smart Controllers. 11.1 Smart Controller SC-325 V1 Layout WARNING! Ensure The Drive AC Selection Jumper AND PCB 154 AC Selection Switch Are Set Accordingly...

  • Page 30: Smart Controller Sc-325 V1 Connection Diagram (Internal Wiring)

    11.2 Smart Controller SC-325 V1 Connection Diagram (Internal Wiring) Page 30 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 31: Smart Controller Sc-325 V2, Sc-650 V1 & V2 Layout

    11.3 Smart Controller SC-325 V2, SC-650 V1 & V2 Layout WARNING! Ensure The Drive AC Selection Jumper AND PCB 154 AC Selection Switch Are Set Accordingly BEFORE Power Is Applied To The Controller. Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers...

  • Page 32: Smart Controller Sc-325 V2, Sc-650 V1 & V2 Connection Diagram (Internal Wiring)

    11.4 Smart Controller SC-325 V2, SC-650 V1 & V2 Connection Diagram (Internal Wiring) Page 32 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 33: Sc-325 And Sc-650 Plus Internal Wiring

    11.5 SC-325 and SC-650 PLUS Internal Wiring Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 33...

  • Page 34: Smart Controller External Wiring Diagrams, Schematics, Etc

    Automatic Doors. 12.1 Connecting AC Power to the Smart Controller The SC-325 Controllers are factory preset to 115 VAC and the RS-500 Doors are factory prewired to require a 115 VAC power supply. The SC-650 Controllers are factory preset to 230 VAC and the RS-600 Doors are factory prewired to require a 230 VAC power supply.

  • Page 35: Rs-500/600 Motor Brake Rectifier Wiring Diagram

    A100-D90 (for 200~230 VAC) (for 100~115 VAC) The SC-325 Controllers are factory preset to 115 VAC and the RS-500 Doors factory prewired to require a 115 VAC power supply. The SC-650 Controllers are factory preset to 230 VAC and the RS-600 Doors factory prewired to require a 230 VAC power supply.

  • Page 36: Connecting To The Automatic Doors

    12.3 Connecting to the Automatic Doors Smart Controller – Right & Left Side Compartments Page 36 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 37: Warning Light Control Wiring

    12.4 Warning Light Control Wiring 12.5 Interlocking Two Automatic Doors Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 37...

  • Page 38: Connecting Operator Switches For Directional And Sequential Switch Input

    When P4 Is Set To Anything Other Than Zero, The Functions Of The “Manual” Input Or The “Warning” Output Are Reconfigured For Interlock Operation And Can Not Be Used For Their Normal Functions. Page 38 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 39: Connecting Switches And Bea Remote Receiver To The Smart Controller

    12.7 Connecting Switches and BEA Remote Receiver to the Smart Controller Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 39...

  • Page 40: Connecting Switches To The Sc-325 Wiring Option "-W01"Controller 6607-8058

    13 Connecting Switches to the SC-325 Wiring Option “-W01”Controller 6607-8058 Page 40 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 41: Connecting Moving Door Warning Light To The Smart Controller

    NOTE: This diagram is not applicable when the Warning Connections are used for Freezer Mode applications. WARNING! Prewired Lights MUST Be Disconnected! Smart Controller – Right & Left Side Compartments Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 41...

  • Page 42: Rollseal Automatic Door Wiring Diagram

    13.2 RollSeal Automatic Door Wiring Diagram WARNING! Head Unit Must Be Properly Grounded. NOTE If your serial # comes after ‘0010156’, the wiring diagram changes from: Blue w/White Stripe changes from T8 & T2 to now use T9 & T3.

  • Page 43: Rollseal Smart Controller Wiring Diagram

    13.3 RollSeal Smart Controller Wiring Diagram Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 43...

  • Page 44: Accessories

    The Ceiling Pull switch is normally wired to the PCB 154 Sequential Timed connection but may also be used for other switch operations when required. Refer to Section 12.7 for connections to the Ceiling/Wall Mount Pull Switch Assembly. Page 44 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 45: Motion Detectors, Infrared Sensors And Loop Sensors (Ordered Separately)

    Motion Detectors, Infrared Sensors and Loop Sensors are optional accessories that can improve the efficiency and performance of your RollSeal Door. Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity.

  • Page 46: Wiring Iris Infrared And Microwave Sensor

    14.4.3 Wiring IRIS Infrared and Microwave Sensor 14.4.4 Wiring Matrix2 Loop Sensor Page 46 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 47: Replacement Parts And Optional Accessories

    Description Notes Controller 6607-8057 SC-325-V01-115 Use with RS-500 Doors ONLY 6607-8056 SC-325-V02-0 (Includes V2 Drive & Brake Module) Use with RS-500 Doors ONLY SC-325-V01-000-W01 (Includes W01 Switch Wiring Option with 6607-8058 Use with RS-500 Doors ONLY Conduit) 6607-8060 SC-325-V01-115-PLUS (Includes Prewired Controller)

  • Page 48: Sc-650 Controller

    3017-3050 /A200 Brake Rectifier Use with 230 volt AC Doors Switches 3001-2865 Main Power Switch w/toggle tabs Door Assembly 6407-0620 /DOOR ASSY SC-650 Use with SC-650 Controllers ONLY Page 48 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

  • Page 49: Replacement Parts And Accessories

    Battery BackUp 115VAC Motion Detectors and Sensors 3595-0104 Falcon Narrow 3595-0108 Falcon XL 3595-0006 Falcon EX 3595-0127 Falcon IS40 3595-0125 IRIS 3595-0110 Matrix2 3595-0103 Remote for Programming Falcon Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 49...
  • Page 50 Accessory Switches 3001-7006 2-Button Close/Open Switch 3001-7000 3- Button Close/Open/Stop Switch 3001-6000 Ceiling Pull Switch CP1 SPST 3001-6012 Ceiling/Wall Pull Switch Manuals 4801-5156 RollSeal SC-325 & SC-650 Door Controllers Page 50 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...
  • Page 51 Part No 4801-5156 Rev 1-2017 RollSeal SC-325 & SC-650 Controllers Page 51...
  • Page 52 Page 52 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 1-2017...

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