Related Manuals for Wacker Neuson CRT 36-25
Summary of Contents for Wacker Neuson CRT 36-25
- Page 1 Operator’s Manual Ride-On Trowel CRT 36-25 CRT 36-26A 5200001020 0515...
- Page 2 Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.
-
Page 3: Foreword
The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components. - Page 4 Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
-
Page 5: Ec Declaration Of Conformity
We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2004/108/EC, EN12649 Authorized Person for Technical Documents Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Menomonee Falls, WI, USA, 13.05.15 Keith Herr Dan Domanski Scott V. -
Page 7: Table Of Contents
CRT 36 Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............9 Machine Description and Intended Use ..........10 Operating Safety ................11 Operator Safety while Using Internal Combustion Engines ....12 Service Safety .................. - Page 8 Battery Jump Start Procedure .............36 4.11 Spark Plug ...................37 4.12 Air Cleaner—CRT 36 ................38 4.13 Engine Oil and Filter (Honda engine) ..........39 4.14 Engine Oil and Filter (Wacker Neuson engine) ........40 4.15 Storage ....................41 4.16 Troubleshooting ...................42 Technical Data Engine ....................44 Trowel ....................45 Sound and Vibration Specifications .............46...
-
Page 9: Safety Information
CRT 36 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 10: Machine Description And Intended Use
CRT 36 Machine Description and Intended Use This machine is a ride-on concrete finishing trowel. The Wacker Neuson Ride-On Trowel consists of a frame onto which are mounted a gasoline or diesel engine, a fuel tank, a water tank, two gearboxes joined by a drive shaft, and an operator’s platform with controls and a seat. -
Page 11: Operating Safety
CRT 36 Safety Information Operating Safety Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be hazardous. Read the operating instructions contained in this manual and the engine manual, and familiarize yourself with the location and proper use of all controls. -
Page 12: Operator Safety While Using Internal Combustion Engines
Safety Information CRT 36 Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children. Always operate the machine with all safety devices and guards in place and in working order. -
Page 13: Service Safety
Only trained personnel shall troubleshoot or repair problems occurring with the machine. Contact Wacker Neuson for additional training if necessary. When servicing or maintaining this machine: Do not allow improperly trained people to service or maintain the machine. Personnel servicing or maintaining the machine must be familiar with the associated potential risks and hazards. - Page 14 Safety Information CRT 36 When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. Disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
-
Page 15: Labels
CRT 36 Labels Labels Label Locations wc_si000378gb.fm... - Page 16 Labels CRT 36 wc_si000378gb.fm...
-
Page 17: Label Meanings
CRT 36 Labels Label Meanings DANGER Asphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in an enclosed area unless adequate ventilation, through such items as exhaust fans or hoses, is provided. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine. - Page 18 Labels CRT 36 Read and understand the supplied Operator’s Manual before operating the machine. Failure to do so increases the risk of injury to yourself and others. Pitch control: To increase pitch: Rotate the left pitch control clockwise, rotate the right pitch control counterclockwise. To decrease pitch: Rotate the left pitch control counterclockwise, rotate the right pitch control clockwise NOTICE...
- Page 19 CRT 36 Labels Operator’s Manual must be stored on machine. Replacement Operator’s Manual can be ordered through your local Wacker Neuson distributor. WARNING Hot surface WARNING! Entanglement hazard. Keep hands away from spinning belt and pulley. Emission Control Information This equipment meets U.S. EPA EVAP standards.
- Page 20 ê m e m o r t . Use only Glygoyle 460 gear oil in gearbox. WACKER NEUSON A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this name- plate so it will be available should the nameplate become lost or damaged.
-
Page 21: Operation
CRT 36 Operation Operation Features and Controls wc_tx000639gb.fm... - Page 22 Operation CRT 36 Control locations and functions: Ref. Description Ref. Description Right pitch control Foot pedal (throttle control) Fuel tank Engine choke control Control arms Work light switch Operator’s seat with “operator pres- Oil pressure indicator light ence” switch Left pitch control Engine keyswitch Rear work light (one each side) Hour meter...
-
Page 23: Position Of The Operator
1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. -
Page 24: Break-In Period
Operation CRT 36 Break-in Period 1. To break in the gearboxes, run the engine at 50% of full throttle for the first 2–4 hours. This will prevent premature wear and extend gear life. NOTICE: Running the engine at full throttle during the break-in period could result in premature gear failure. -
Page 25: Starting
To stop the engine, turn the keyswitch to “O” (off). Operation To utilize your Wacker Neuson Ride-On Trowel to its fullest capacity, the machine should be driven in the direction that the operator is facing. This will finish the widest possible area, while giving the operator an excellent view of the slab surface about to be troweled. -
Page 26: Steering
Operation CRT 36 3.10 Steering Refer to the illustration for the necessary hand motions to move the trowel in the desired direction, described below. 1 - forward 2 - reverse 3 - rotate clockwise 4 - rotate counter-clockwise 5 - left sideways 6 - right sideways wc_gr000146 wc_tx000639gb.fm... -
Page 27: Pitch Adjustment
CRT 36 Operation 3.11 Pitch Adjustment When changing or setting the pitch (angle) of the trowel blades, slow the machine, set the desired pitch on the left side of the machine, then adjust the right side to match. To increase pitch: Rotate the left pitch control (L) clockwise, rotate the right pitch control (R) counterclockwise. -
Page 28: Maintenance
Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim. -
Page 29: Periodic Maintenance Schedule
CRT 36 Maintenance Periodic Maintenance Schedule The table below lists basic machine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Refer to the engine operator’s manual for information on engine maintenance. Daily Every Every... -
Page 30: Trowel Gearboxes
Maintenance CRT 36 Trowel Gearboxes Check the gearboxes for the correct oil level after every 20 hours of operation. Change the gearbox oil every 300 hours. To check the oil level: Each CRT gearbox is equipped with two oil fill plugs. Remove one gearbox oil fill plug (b). -
Page 31: Control Linkage Lubrication
CRT 36 Maintenance Control Linkage Lubrication The drive system, gearbox and pitch posts are equipped with several grease fittings. Grease these fittings once a week, or every 20 hours, to prevent wear. Use a general purpose grease and add one to two shots of grease at each fitting. wc_tx000640gb.fm... -
Page 32: Control Arm Adjustment (Forward Or Backward)
Maintenance CRT 36 Control Arm Adjustment (Forward or Backward) The control arms should line up evenly. If arms appear out of adjustment, they can be re-adjusted forward or backward as follows: 1. Loosen jam nuts (b). 2. Turn the vertical linkage (a) as follows: Extend the linkage to adjust control levers forward. -
Page 33: Right-Hand Control Arm Adjustment (Right Or Left)
CRT 36 Maintenance Right-hand Control Arm Adjustment (Right or Left) The arms should be set to be perfectly vertical. Should the arms come out of adjustment, adjust as follows: 1. Loosen the jam nuts (d). 2. Drop the horizontal linkage (e) down to clear the bracket. 3. -
Page 34: Transporting The Machine
Maintenance CRT 36 Transporting the Machine ALWAYS turn the engine off and remove the key from the machine before moving or transporting machine. WARNING To hoist the trowel: Attach a sling or chains through the lifting bars (a) on each side of the seat pedestal. -
Page 35: Drive Belt
CRT 36 Maintenance Drive Belt To replace the drive belt 1. Place the trowel on a flat, level surface with the blades pitched flat. 2. Turn engine off and disconnect battery. 3. Remove the beltguard. 4. Remove 2 bolts (a), washers (b) and nuts (c) from each bearing flange. 5. -
Page 36: Battery Jump Start Procedure
Maintenance CRT 36 4.10 Battery Jump Start Procedure Occasionally, it may be necessary to jump start a weak battery. If jump starting is necessary, the following procedure is recommended to prevent starter damage, battery damage, and personal injuries. Jump starting a battery incorrectly can cause battery to explode, resulting in severe personal injury or death. -
Page 37: Spark Plug
CRT 36 Maintenance 4.11 Spark Plug Clean or replace spark plug as needed to ensure proper operation. Refer to the engine Owner’s Manual. Note: Refer to the Technical Data for the recommended spark plug type and the electrode gap setting. The muffler and engine cylinder become very hot during operation and remain hot for a while after stopping the engine. -
Page 38: Air Cleaner-Crt 36
Maintenance CRT 36 4.12 Air Cleaner—CRT 36 The engine is equipped with a dual element air cleaner. Service air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner. -
Page 39: Engine Oil And Filter (Honda Engine)
CRT 36 Maintenance 4.13 Engine Oil and Filter (Honda engine) Drain oil while engine is still warm. 1. Remove oil fill cap (a) and drain plug (b) to drain oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off. -
Page 40: Engine Oil And Filter (Wacker Neuson Engine)
Maintenance CRT 36 4.14 Engine Oil and Filter (Wacker Neuson engine) Drain the oil while the engine is still warm. To drain oil: 1. Remove the filler cap (a) and drain cap (d). Drain oil into a suitable container. Note: In the interests of environmental protection, place plastic sheeting and a container under the machine to collect the liquid which drains off. -
Page 41: Storage
CRT 36 Maintenance 4.15 Storage When Follow the procedures below if the machine is to be stored for more than 30 days. Maintaining To prepare the machine for long-term storage: the machine 1. Drain the fuel tank and the water tank. 2. -
Page 42: Troubleshooting
Maintenance CRT 36 4.16 Troubleshooting Problem Reason Remedy Engine does not start. Engine problem. Consult engine manufacturer’s service manual. Machine out of balance; wobbling Operator is over-steering. The movement of each gearbox is excessively. controlled by “stops” to provide the correct relationship of the control arm movement to machine movement. - Page 43 CRT 36 Maintenance Problem Reason Remedy Machine does not move. Drive belt broken. Replace drive belt. Vacuum between bottom of Change pitch on blades to break blades and surface of concrete. suction. Key sheared in the main shaft. Replace damaged key. Trowel noisy.
-
Page 44: Technical Data
CRT 36 Technical Data Engine Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. Part No. CRT 36-26A CRT 36-25 Engine Engine make Honda Wacker Neuson Engine model GX690 WM720 Max. -
Page 45: Trowel
CRT 36 Technical Data Trowel Part No. CRT 36-26A CRT 36-25 Trowel Operating Weight kg (lbs.) without wheel kit 373 (830) 376 (835) with wheel kit 392 (865) 395 (870) Dimensions (L x W x H) 2042 x 1041 x 1372 (in.) -
Page 46: Sound And Vibration Specifications
The weighted effective acceleration value, determined according to ISO 5349-1and ISO 2631, is: for whole body: 0.215 m/s2 (CRT 36-26A) and 0.316 m/s2 (CRT 36-25). or hand/arm: 1.81 m/s2 (CRT 36-26A) and 1.72 m/s2 (CRT 36-25). The sound and vibration specifications were obtained with the unit operating on fully cured, water wetted concrete at nominal engine speed. -
Page 47: Emission Control Systems Information And Warranty-Gasoline
Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Evaporative Emissions... -
Page 48: Limited Defect Warranty For Exhaust Emission Control System
Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems. - Page 49 Emission Control Systems Information and Warranty—Gasoline used in the repair or maintenance of the engine/equipment, and an authorized Wacker Neuson dealer/service center determines it is defective or causes a failure of a warranted part, the claim for repair of the engine/equipment may be denied. If the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied.
- Page 50 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.
-
Page 51: Schematics
CRT 36 Schematics Schematics wc_tx001324gb.fm... -
Page 52: Schematic Components
Schematics CRT 36 Schematic Components Ref. Description Ref. Description Battery Spray pump motor Oil pressure switch (dual circuit) Engine connector Fuel pump Fuel cut-off solenoid Fuel pump relay Starter motor Key switch Engine crank solenoid Hour meter Glow plug fuse Oil pressure indicator light Relay—safety system Operator presence switch... -
Page 54: Aem Safety Manual
Trowel.qxd 11/24/04 10:18 AM Page 1 SAFETY ALERT SYMBOL Why is SAFETY important to YOU? This Safety Alert Symbol means ATTENTION is required! 3 BIG REASONS The Safety Alert Symbol identifies important safety • Accidents KILL or DISABLE messages on machines, safety signs, in manuals •... - Page 55 Trowel.qxd 11/24/04 10:18 AM Page 3 TABLE OF CONTENTS Page WORD OF EXPLANATION ..............2 FOREWORD..................4 A WORD TO THE USER ..............5 FOLLOW A SAFETY PROGRAM ............6 PREPARE FOR SAFE OPERATION ..........7 START SAFELY ................11 WORK SAFELY ................13 SHUT DOWN SAFELY ..............15 LOAD AND UNLOAD SAFELY ............16 PERFORM MAINTENANCE SAFELY ..........17 TEST YOUR KNOWLEDGE ..............22...
-
Page 56: A Word To The User
Trowel.qxd 11/24/04 10:18 AM Page 5 A WORD TO THE USER Remember that YOU are the key to safety. Good safety practices not only protect you but also protect the people around you. It is your responsibility to study this manual and the manufacturer’s manual(s) for your specific machine before operating your machine. - Page 57 Trowel.qxd 11/24/04 10:18 AM Page 7 PREPARE FOR SAFE OPERATION LEARN TO BE SAFE SAFETY DEVICES • Read the operator’s Know what safety devices your trowel is equipped manual. If one has not with … and see that each item is securely in place been provided, get one and and in operating condition.
- Page 58 Trowel.qxd 11/24/04 10:18 AM Page 9 PREPARE FOR SAFE OPERATION FIRE PREVENTION Inspect electrical wiring for damage or wear. Always stop the engine and allow it to cool before Batteries produce explosive gas. Keep open flame refueling. or sparks away. Never refuel –...
-
Page 59: Start Safely
Trowel.qxd 11/24/04 10:18 AM Page 11 START SAFELY START CORRECTLY – START SAFELY • For trowels that use this feature, ensure that the emergency stop switch is in the ON position. Before starting, check for proper functioning of all operation and shutdown controls. Check all •... -
Page 60: Work Safely
Trowel.qxd 11/24/04 10:18 AM Page 13 WORK SAFELY SAFE WORKING PROCEDURES • Never fill the fuel tank while the engine is running. Turn the engine off and allow it to cool DANGER – CARBON MONOXIDE before refueling. Exhaust from the engine contains •... -
Page 61: Shut Down Safely
Trowel.qxd 11/24/04 10:18 AM Page 15 SHUT DOWN SAFELY SHUT DOWN PROCEDURES Never disable or disconnect the safety devices! Always close fuel valves when the machine is not being used. Refer to the manufacturer’s manuals for specific shut down procedures. Trowel.qxd 11/24/04 10:18 AM... -
Page 62: Perform Maintenance Safely
Trowel.qxd 11/24/04 10:18 AM Page 17 PERFORM MAINTENANCE SAFELY SERVICE AND MAINTENANCE SAFETY GENERAL PROCEDURES Poorly maintained equipment Do not perform any work on the trowel unless you can become a safety hazard! In are authorized to do so. order for your trowel to operate Standard maintenance procedures should always safely and properly over a long be observed. - Page 63 Trowel.qxd 11/24/04 10:18 AM Page 19 PERFORM MAINTENANCE SAFELY FIRE PREVENTION Store all flammable fluids and materials away from your work area. Avoid fire hazards. Whenever the sparkplug is removed, do not test for Always stop the engine and allow it to cool before spark on gasoline powered engines if engine is you refuel the trowel.
-
Page 64: Test Your Knowledge
Trowel.qxd 11/24/04 10:18 AM Page 21 PERFORM MAINTENANCE SAFELY TROWEL BLADES AND PANS HYDRAULIC SYSTEMS • Do not attempt to clean, service or perform Hydraulic fluid systems operate under high adjustments on the trowel while it is running. pressure. Even a small leak can have enough force to penetrate the eyes or skin. -
Page 65: A Final Word To The User
Trowel.qxd 11/24/04 10:18 AM Page 23 A FINAL WORD TO THE USER Remember that YOU are the key to safety. Good safety practices not only protect you but protect the people around you. You have read this safety manual and the manufacturer’s manual(s) for your specific trowel. - Page 66 AEM_ConcretePowerTrowel.qxd 7/23/03 6:31 AM Page 1...
- Page 68 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Corporation · N92W15000 Anthony Ave. · Menomonee Falls, WI 53051 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 ·Tel. : (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.
Need help?
Do you have a question about the CRT 36-25 and is the answer not in the manual?
Questions and answers