Carrier BCQ018 Installation, Start-Up And Service Instructions Manual
Carrier BCQ018 Installation, Start-Up And Service Instructions Manual

Carrier BCQ018 Installation, Start-Up And Service Instructions Manual

Bcc/bcq 018, 024 duct free systems

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Cooling Model
Heat Pump
BCC018
BCQ018
BCC024
BCQ024
Installation, Start-Up and Service Instructions
CONTENTS
SAFETY CONSIDERATIONS ................................ 1
GENERAL ........................................................... 1-6
INSTALLATION ................................................ 6-13
Indoor Unit Installation ........................................ 6
Outdoor Unit Installation ..................................... 8
Power Supply ....................................................... 9
Leak Test ............................................................... 9
Wiring Diagrams ............................................ 11-12
START-UP ........................................................... 13
System Checks ................................................... 13
CARE AND MAINTENANCE ............................... 13
Outdoor Units ..................................................... 13
Indoor Units ........................................................ 13
To Clean Indoor Coil .......................................... 13
Air Filters for Indoor Units ................................ 13
SERVICE ............................................................. 13
TROUBLESHOOTING .................................... 14-17

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical compo-
nents, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be per-
formed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the equip-
ment.
Follow all safety codes. Wear safety glasses and work gloves.
Keep quenching cloth and fire extinguisher nearby when brazing.
Use care in handling, rigging, and setting bulky equipment.
WARNING
Before installing or servicing system, always turn off main power
to system and install lockout tag on disconnect. There may be
more than one disconnect switch. Electrical shock can cause
personal injury.

GENERAL

These instructions cover the installation, start-up and servic-
ing of 38BCC/BCQ outdoor and 40BNC/BNQ indoor units cool-
ing only and heat pump duct free systems. See Table 1 for parts
included. See Tables 2 and 3 for Physical Data.

System Requirements

IMPORTANT: The Indoor units & the inter units cable
voltage is 30 VDC.
IMPORTANT: Each refrigerant line must be insulated
Separately. See line sizing requirements in tabel 2.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without inc.
R-22
• Consult local building codes and National Electrical Code
Page
(NEC, U.S.A.) for special installation requirements.
Max. cable length. Total voltage drop should not exceed 1V.
Therefore max. length:
For #18 AWG
For #16 AWG
For #14 AWG
Use only type "G" or "C" fuses. Use single length power
cable without extension. Allow sufficient space for airflow
clearance on condensing units for wiring, refrigerant piping,
and servicing unit. See Fig. 1 and 2 for minimum required
distances between unit and walls or ceilings.
Indoor and outdoor units should be installed at a
Minimum length of 10 ft. apart.
Maximum line length of 50 ft. and
vertical separation of 30 ft.
Do not install indoor units near a direct source of heat such as
direct sunlight, steam or flame.
Do not bury more than 36 in. of refrigerant pipe in the ground. If
any section of pipe is buried, there must be a 6 in. vertical rise to
the valve connections on the outdoor units. If more than the rec-
ommended length is buried, refrigerant may migrate to the cooler
buried section during extended periods of system shutdown. This
causes refriger-ant slugging and could possibly damage the com-
pressor at start-up.
LEFT (min.)
6" (0.15m)
FRONT (min.)
2" (0.6m)
Fig. 1 - 38BCC/BCQ 018, 024 Outdoor Unit Clearances
Pg 1
1
51302618918-C 0606
BCC/BCQ 018, 024
Duct Free Systems
24.3 Feet (7.4 m)
37.7 Feet (11.5 m)
50.0 Feet (18 m)
CAUTION
TOP (min.)
2" (0.6m)
Printed in Israel
REAR (min.)
6" (0.15m)
RIGHT (min.)
2" (0.6m)

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Summary of Contents for Carrier BCQ018

  • Page 1: Table Of Contents

    Cooling Model Heat Pump 51302618918-C 0606 BCC018 BCQ018 BCC/BCQ 018, 024 R-22 BCC024 BCQ024 Duct Free Systems Installation, Start-Up and Service Instructions CONTENTS • Consult local building codes and National Electrical Code Page (NEC, U.S.A.) for special installation requirements. SAFETY CONSIDERATIONS ........ 1 Max.
  • Page 2 Table 1 — Parts List — High Wall Units ITEM DIAGRAM Mounting Bracket 2 X 1 40BNC/BNQ 009, 012 Long Screws 2 X 8 Outdoor Sensor Connecting Cable 2 X 1 (Available for HEAT PUMP ONLY) Absorption Cushions Electric Terminals 2 X 8 Remote Controller 1 Mounting...
  • Page 3 Table 2 - Physical Data - Cooling Only INDOOR UNIT 2 X 40BNC009 2 X 40BNC012 COOLING CAPACITY (Btuh) 2 X 9,000 2 X 11,400 SEER 13.0 13.0 SYSTEM CHARGE (Ib)* 2 X 2.4 2 X 3.1 MOISTURE REMOVAL (pt/hr) 2 X 2.6 2 X 4.5 AIRFLOW (3 Speeds)
  • Page 6: Installation

    6" (0.15m) min. 8" 8" (0.2m) (0.2m) min. min. (1.8-2.5m) 6'-8'3" Fig. 3 — Refrigerant Lines 09, 12 17.72 9.84 3.15 1.77 Fig. 2 — Indoor Unit Clearances 0.35 10.24 INSTALLATION 1.77 Plan the installation carefully to avoid component failures 10.63 4.92 and make installation easier.
  • Page 7 HEAT PUMP Model-BCQ024 DIP Switches location Inter unit (on the Control Box side) terminal block 30VDC HEAT PUMP Models-BCQ018 DIP Switches location Display (on the Control Box side) Connection COOLING ONLY Model-BCC024 DIP Switches location (on the Control Box side)
  • Page 8: Outdoor Unit Installation

    MAKE REFRIGERANT PIPING CONNECTIONS (OUTDOOR ATTACH THE REMOTE CONTROLLER UNIT) — To connect the refrigerant lines: MOUNTING BRACKET Make sure to properly identify and separate between the pip- ing and control cables coming from indoor unit No. 1 and the pip- 1.
  • Page 9: Power Supply

    INDOOR UNIT BCC/BCQ018, 024 Operation push button for automatic operation (23°C/73°F), turning the a/c OFF, canceling the malfunction indication, and resetting the filter LED. OFF ON TIMER SERVICE LED PLASTIC CONTROL COVER FILTER IR RECEIVER Fig. 12A — Indoor unit LED’s and Wiring FLARING AND CONNECTING REFRIGERANT LINES 1.
  • Page 10 Table 4 — Electrical Data, Indoor Units — 30VDC UNIT VOLTAGE MCA* MOCP* FULL LOAD FAN MOTOR COMPRESSOR COMPRESSOR LOCKED AMPS AMPS AMPS ROTOR AMPS 40BNC 30VDC 30VDC 40BNQ LEGEND — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection *If indoor unit is powered from outdoor terminal block, the MOCP for the outdoor unit is for both sections NOTE: Specifications and performance data are subject to change without notice.
  • Page 13: Start-Up

    START-UP Indoor Units CAUTION System Checks 1. Conceal the tubing where possible. To avoid the possibility of electric shock, before performing any 2. Make sure that the drainage tube slopes downward along its cleaning and maintenance operations, always turn off power to the system by pressing the ON/OFF button on the remote con- entire length.
  • Page 14: Troubleshooting

    TROUBLESHOOTING (Tables 6-8, and Fig. 19) WARNING Be sure to check for broken wires or loose cable lugs before troubleshooting system. Table 6 — Service Indicators LAMP STATUS INDICATION CORRECTION ACTION Check the TH1 thermistor for correct resistance. 1 Flash Faulty TH1 Sensor Check for proper connection.
  • Page 15 Table 7 -BCC/BCQ Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion TEMPERATURE TEMPERATURE MINIMUM MEAN MAXIMUM TEMPEATURE TEMPERATURE TOLERANCE TOLERANCE RESISTANCE RESISTANCE RESISTANCE (K ) Ω (K ) (K ) Ω Ω –4.0 –20 ±2.0 ±1.1 30.89 32.44 34.05 –2.2 –19 ±2.0...
  • Page 16 Table 7 -BCC/BCQ Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion (Cont.) TEMPERATURE TEMPERATURE MINIMUM MEAN MAXIMUM TEMPEATURE TEMPERATURE TOLERANCE TOLERANCE RESISTANCE RESISTANCE RESISTANCE (K ) Ω (K ) Ω (K ) Ω 100.4 ±2.0 ±1.1 3.058 3.167 3.277 102.2 ±2.0 ±1.1...
  • Page 17 (5) times to indicate that low temperature protection is activated. Copyright 2006 Carrier Corporation Manufacturer reserves the right to discontinue, or change at anytime, specifications or designs without notice and without incurring obligations.

This manual is also suitable for:

Bcc018Bcc024Bcq024

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