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3222180
ABBATTITORI/SURGELATORI DI TEMPERATURA
CELLULES DE REFROIDISSEMENT RAPIDE/CELLULES MIXTES
SCHNELLKÜHLER/SCHOCKFROSTER
BLAST CHILLERS/FREEZERS
ABATIDORES/CONGELADORES RAPIDOS DE TEMPERATURA
AFKOEL/VRIESKAST
ABATEDORES/CONGELADORES RÁPIDOS DA TEMPERATURA
БЫСТРЫЕ ОХЛАДИТЕЛИ/МОРОЗИЛЬНИКИ
MANUALE D'USO E INSTALLAZIONE
MANUEL D'UTILISATION ET D'INSTALLATION
BEDIEN- UND INSTALLATIONSHANDBUCH
USE AND INSTALLATION MANUAL
MANUAL DE USO E INSTALACIÓN
GEBRUIKS- EN INSTALLATIEHANDLEIDING
MANUAL DE USO E INSTALAÇÃO
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ И УСТАНОВКЕ
Rev.4
11/2013
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Summary of Contents for Sagi IF51M
- Page 1 3222180 ABBATTITORI/SURGELATORI DI TEMPERATURA CELLULES DE REFROIDISSEMENT RAPIDE/CELLULES MIXTES SCHNELLKÜHLER/SCHOCKFROSTER BLAST CHILLERS/FREEZERS ABATIDORES/CONGELADORES RAPIDOS DE TEMPERATURA AFKOEL/VRIESKAST ABATEDORES/CONGELADORES RÁPIDOS DA TEMPERATURA БЫСТРЫЕ ОХЛАДИТЕЛИ/МОРОЗИЛЬНИКИ MANUALE D’USO E INSTALLAZIONE MANUEL D’UTILISATION ET D’INSTALLATION BEDIEN- UND INSTALLATIONSHANDBUCH USE AND INSTALLATION MANUAL MANUAL DE USO E INSTALACIÓN GEBRUIKS- EN INSTALLATIEHANDLEIDING MANUAL DE USO E INSTALAÇÃO РУКОВОДСТВО...
- Page 2 Leggere attentamente le avvertenze contenute nel presente libretto in quanto forniscono importanti indicazioni riguardanti la sicurezza, d’uso e di manutenzione. Conservare con cura questo libretto per ogni ulteriore consultazione dei vari operatori. Il costruttore si riserva il diritto di apportare modifiche al presente manuale, senza preavviso e responsabilità...
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Page 3: Table Of Contents
INDEX GENERAL INSTRUCTIONS ON DELIVERY ............... 5 GENERAL WARNINGS ..........................5 LIST OF REGUALATION REFERENCES ......................5 TRASPORTATION AND HANDLING ....................... 5 UNPACKING ..............................5 GENERAL SAFETY WARNINGS ........................6 INSTALLATION ......................7 PLATE DATA ..............................7 MAX ROOM TEMPERATURE ........................7 POSITIONING .............................. - Page 4 SETTINGS ..............................50 LANGUAGE ..................................50 SET DATE/CLOCK ................................51 SECTOR ................................... 52 MULTY .................................... 53 CYCLE CONTROL - AUTO OR MANUAL ........................... 54 SERVICE ..............................55 ALARMS ..................................55 ALARMS TABLE ................................56 RESET ALLARMI ................................57 INPUTS OUTPUTS ................................58 RESTORE ..................................
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Page 5: General Instructions On Delivery
GENERAL INSTRUCTIONS ON DELIVERY GENERAL WARNINGS We assure you have made the best choice in purchasing our products and hope you will be fully satisfied with our their performance. To this purpose, we recommend you strictly comply with the instructions and regulations contained in this handbook.. -
Page 6: General Safety Warnings
GENERAL SAFETY WARNINGS The user is responsible for operations carried out on the equipment which do not comply with the indications in this manual, and periodic training of all personnel authorised to work on the equipment is recommended. List of some general warnings: do not touch the equipment with moist or wet hands or feet do not insert screwdrivers or kitchen tools or anything else between the guards and the parts in motion... -
Page 7: Installation
INSTALLATION PLATE DATA Make sure the technical wiring specifications comply with the ratings (i.e., V, kW, Hz, no. phases and mains power). Please quote the product's serial number (shown on the rating plate) on any enquiry to the Manufacturer. List of rates shown on the rating plate: F) Fuse current 1) Model G) Coolant type... -
Page 8: Positioning
POSITIONING The appliance must be installed and tested in full compliance with accident-prevention regulations contained in national law and current guidelines. Installers are to comply with any current local regulations. Place the appliance onto the required working site. Avoid locations with exposure to direct sunlight. ... -
Page 9: Dimensions
DIMENSIONS Please refer to the dimensions of your own appliance. IF51M 1410 66,5 66,5 1565 IF101L 1850 1700 1565 IF101S 1850 1700 3222180_GB... -
Page 10: Technical Data
TECHNICAL DATA Please refer to the technical data of your own appliance. IF51M IF101L IF101S Model (10Kg) (20Kg L) (20Kg S) Gross weight Net weight Dimensions 745x720x900 800x830x1850 800x830x1850 Capacity Mass /cycle [kg] Internal volume [l] Rails GN1/1 GN1/1 GN1/1... -
Page 11: Wiring
WIRING An omnipolar switch is to be installed before the appliance, in compliance with the current regulations applied in the country where the appliance is installed. The electrical connection is carried out from the rear part. The electrical mains cables must be correctly sized and selected based on the installation conditions. -
Page 12: Control And Safety Systems
CONTROL AND SAFETY SYSTEMS The following information concerns skilled staff only. Door micro-switch: Prevents the appliance from working when the door is open Overall protection fuses: Protect the whole power circuit from and short-circuits and overloads Compressor thermal relay: Operates in case of an overload or working failures ... -
Page 13: Disposal
DISPOSAL WASTE STORAGE At the end of the product life, avoid release to the environment. The doors should be removed before disposal. Temporary storage of special waste is permitted while waiting for disposal by treatment and/or final collection. Dispose of special waste in accordance with the laws in force with regard to protection of the environment in the country of the user. -
Page 14: Operation
We recommend using the core probe in order to have the exact core temperature reading. Do not stop the cycle before reaching a temperature of +3°C during positive quick cooling and -18°C during negative quick cooling. Tab.2 Model Max. output/cycle Capacity n° max +70[°C]+3[°C] +70[°C]-18[°C] IF51M 22[kg] 13[kg] 600X400 IF101L – IF101S 45[kg] 27[kg] 600X400 3222180_GB... -
Page 15: Machine Loading
MACHINE LOADING Do not pile up foodstuffs to be cooled. Thickness should be lower than 50mm in negative quick cooling and lower than 80mm in positive quick cooling. 0.5 - 2 cm. Make sure air circulation is not hampered between food trays. The grid-holding frame (included in those models which include trolleys) is to be located at the centre of the cabinet. -
Page 16: Temperatures
TEMPERATURES Do not leave the cooked products that are to be chilled/frozen at room temperature. Avoid humidity losses, which will be detrimental to the conserved fragrance of the product. We recommend beginning the chilling/freezing programme as soon as the preparation or cooking phase has ended, being careful to insert the product into the equipment at a temperature no lower than +70°C. -
Page 17: Control Panel
CONTROL PANEL The illustration shows the equipment control panel, while the list indicates the description and functionality of the individual commands. SOFT 3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU A–Display: Displays all the information relative to the menus on the board and the application in progress. B–... -
Page 18: First Start-Up
FIRST START-UP At the first start-up the operator will be asked to choose the language and the sector. LANGUAGE SETTING 1. Select LANGUAGE by rotating the knob ESPANOL ITALIANO ENGLISH FRANCAIS DEUTSCH 2. Press the knob to confirm the selected language ITALIANO ESPANOL... -
Page 19: Programme
PROGRAMME PROGRAMME DESCRIPTIONS PROGRAMME DESCRIPTION STANDARD PROGRAMMES Cycle carried out through probe at the core or time, suitable for chilling foods up to +3°C, using a chamber temperature of about 1°C. SOFT +3°C Cycle suitable for delicate products such as mousse, creams, desserts, vegetables or foods that are not very thick Cycle carried out through probe at the core or time, suitable for chilling foods up to +3°C, using a chamber temperature varying from -15°C to 1°C. - Page 20 AUTOMATIC PROGRAMMES +3°C - PASTRY SHOP DOUGH SHEETING Cycle dedicated to chilling of sheet dough MIXING IN DIE Cycle dedicated to chilling of moulded dough CREAM Cycle dedicated to chilling of creams LEAVENED Cycle dedicated to chilling of leavened products LEAVENED +10°C Cycle dedicated to chilling of leavened products +10°C SHORT PASTRY...
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Page 21: Standard Programmes
STANDARD PROGRAMMES Chilling/freezing cycles pre-set by the manufacturer which can be activated by selecting them directly from the initial screen, SOFT +3°C, HARD +3°C, SOFT -18°C and HARD -18°C. During execution of the cycle the parameters can be viewed and modified temporarily. The new values will be valid exclusively for the cycle in progress. -
Page 22: Programme I.f.r
PROGRAMME I.F.R. The IFR is an innovative patented system of positive quick cooling which allows the cycle optimisation for each type of foodstuffs by preventing superficial freezing. Temperatures are detected by a three-sensor multipoint needle probe. The position inside the foodstuff is determined univocally by a reference disk located along the needle. (ref. par. “Core probe”). -
Page 23: Programme Infinity
PROGRAMME INFINITY Time chilling/freezing cycle with infinite duration, suitable for cooling various type food pans. The temperature at the core can be checked. 1. Select the desired cycle by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 4. -
Page 24: Favourite Programmes
FAVOURITE PROGRAMMES A library consisting in 10 cycles selected from those stored and labelled as favourites (see page 27) 1. Select by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section FAVOURITE PROGRAMMES SOFT +3°C SOFT -18°C... -
Page 25: Automatic Programmes
AUTOMATIC PROGRAMMES These programmes are manufacturer recommended work cycles. During the cycle the parameters can be viewed, but not modified. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C... - Page 26 10. Press the knob to activate the selected cycle During the cycle it is possible: RICE AND PASTA - to view the default parameters by selecting INFO to stop the cycle by selecting STOP Note: the parameters cannot be modified AUTO +3°C +25°C RICE AND...
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Page 27: Stored Programmes
STORED PROGRAMMES These are 10 chilling cycles and 10 freezing cycles that can be configured based on the needs of the user, the names of which can be freely set. These cycles already have default settings set up by the manufacturer: once modified by the user the new values can be saved in the memory and recalled at a subsequent start of that cycle. - Page 28 asked to assign a name to the cycle. use the knob SOFT PHASE TIME to enter the name and press o save it. SOFT PHASE FAN STORAGE 4°C MAKE FAVORITE To make a cycle a favourite, select MAKE FAVOURITE, found at the end of the parameters list, and enter the desired position.
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Page 29: Multy
MULTY Chilling/freezing cycle by time organised by load levels. The number of levels available varies depending on the equipment. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C... -
Page 30: Cooling
COOLING It is advisable to run a cooling cycle prior to selecting any slaughter cycle. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C... -
Page 31: Functions
FUNCTIONS DEFROST If not required, the function will not be activated and the display will alternate between showing the defrosting and the message “NOT REQUIRED”, accompanied by the sound of the buzzer. symbol 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C... -
Page 32: Sanitation
SANITATION NOTA: the germicidal lamp kit is not supplied as standard equipment. It is an optional item. Should you purchase the kit, please follow the maintenance instructions to maintenance. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY... -
Page 33: Storage
STORAGE Storing cycles and quick cooling cycles can be started separately. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY... -
Page 34: Thawing
THAWING The defrost cycles with probe or by time are automatic. During the cycle the parameters can be modified and the temperature can be selected or the time at which the food should be defrosted and ready for use. In the event of time defrosting the operator can decide to change only the cycle end date acting on the date on the screen of the cycle in progress. - Page 35 Rotate the knob to select the date and time 02/10/2013 17:28 +25°C 12:56 +24°C 100% STOP - Press the knob to enter the date and time value change mode 02/10/2013 17:28 +25°C 12:56 +24°C 100% STOP Select the new value by rotating the knob : 28 SCONG 02 OTT 2013...
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Page 36: Proving
PROVING The leavening and retarding cycles are automatic. During the cycle the parameters can be modified to select the temperature or the time at which the food should be leavened and ready for use. The operator can decide to change only the end cycle date by acting on the date shown on the screen of the cycle in progress, but only during the first phase (preservation), easily scheduling the moment at which the product should be perfectly leavened. - Page 37 Rotate the knob to select the date and time 02/10/2013 17:28 +25°C 05:59 +24°C 100% STOP - Press the knob to enter the date and time value change mode 02/10/2013 17:28 +25°C 05:59 +24°C 100% STOP Select the new value by rotating the knob : 28 LIEVITAZ 02 OTT 2013...
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Page 38: Probe Heating
PROBE HEATING Heating of the needle probe is activated automatically, only on a cycle with needle and negative temperature probe core, after the cycle in progress stops, selecting STOP, and after the subsequent opening of the door by the operator. 1. - Page 39 7. Please wait PROBE HEATING PLEASE WAIT .. 8. Remove the probe REMOVE THE PROBE In the event that the temperature read by the needle core sensor is not negative, the function will not be activated. 1. Not needed NOT NEEDED 3222180_GB...
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Page 40: View / Edit Parameters Cycle
** VIEW / EDIT PARAMETERS CYCLE 1. During the cycle, select SET by rotating the knob +27°C HARD +3°C +24°C 100% STOP 2. Press the knob to enter the parameters list +27°C HARD +3°C +24°C 100% STOP 3. Select the parameter to be modified by rotating the knob END CYCLE NEEDLE 3°C... -
Page 41: Haccp
HACCP 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select HACCP by rotating the knob AUTOMATIC FUNCTIONS STORED... - Page 42 10. Press the knob to view the desired cycles FROM 01/03/2010 02/03/2010 MENU HACCP VIEW ENTER 11. Select the cycle to be viewed FREEZER 01/03/2010 14:00 MENU LASAGUE -18°C HACCP VIEW 01/03/2010 19:00 PASTA +3°C 12. Press the knob to view the selected cycle FREEZER 01/03/2010 14:00...
- Page 43 PRINT BY DATE NOTE: the printer is not supplied as standard equipment. It is an optional item. Connect the printer from the rear of the unit, using the MATE-N-LOK connectors on the electrical panel, identified with the letters R (power) and S (signal). 6.
- Page 44 8. Press the knob to enter the selected function BY DATE BY CYCLE MENU HACCP PRINT 9. Select the cycle to be viewed FREEZER 01/03/2010 14:00 MENU LASAGUE -18°C HACCP PRINT 01/03/2010 19:00 PASTA +3°C 10. Press the knob to confirm the selected cycle FREEZER 01/03/2010 14:00...
- Page 45 10. Printing in progress IN PROGRESS MENU HACCP PRINT DOWNLOAD DATA BY DATE Insert a USB flash drive (not supplied) into the USB port “Type A” on the protection of unit’s electrical panel. In order to access the USB port, please refer to the section entitled "ELECTRICAL PANEL MAINTENANCE”. 6.
- Page 46 7. Select the chosen function by rotating the knob BY DATE BY CYCLE MENU HACCP 8. Press the knob to enter the selected function BY DATE BY CYCLE MENU HACCP 9. Select the cycle to be viewed FREEZER 01/03/2010 14:00 MENU LASAGUE -18°C HACCP...
- Page 47 9. Press the knob to start downloading data MENU HACCP ENTER 10. Data download in progress IN PROGRESS MENU HACCP DELETE DATA BY DATE 6. Press the knob to enter the selected function VIEW PRINT MENU HACCP DELETE 7. Select the chosen function by rotating the knob BY DATE BY CYCLE...
- Page 48 7. Select the chosen function by rotating the knob BY DATE BY CYCLE MENU HACCP DELETE 8. Press the knob to enter the selected function BY DATE BY CYCLE MENU HACCP DELETE 9. Select the cycle to be viewed FREEZER 01/03/2010 14:00 MENU LASAGUE -18°C...
- Page 49 9. Press the knob to start the procedure MENU HACCP DELETE ENTER 10. Data deletion in progress MENU IN PROGRESS HACCP DELETE 3222180_GB...
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Page 50: Settings
SETTINGS LANGUAGE 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select SETTING by rotating the knob AUTOMATIC FUNCTIONS STORED... -
Page 51: Set Date/Clock
SET DATE/CLOCK 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select SETTING by rotating the knob AUTOMATIC FUNCTIONS STORED... -
Page 52: Sector
SECTOR 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select SETTING by rotating the knob AUTOMATIC FUNCTIONS STORED... -
Page 53: Multy
MULTY The number of levels available varies depending on the equipment. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY... -
Page 54: Cycle Control - Auto Or Manual
CYCLE CONTROL - AUTO OR MANUAL You can choose to control the cycle in automatic mode (AUTO) or by means of operator choice, timed or using the probe in the core (MANUAL). The default cycle control setting is automatic mode (AUTO). 1. -
Page 55: Service
SERVICE ALARMS The presence of an active alarm is signalled by the buzzer and the display shows the event alternating with the screen showing the process in progress. The RGB bar turns yellow. The alarms are recorded on a list. The presence of an alarm stored on the list is indicated by the symbol You can record up to a maximum of 42 alarms. -
Page 56: Alarms Table
ALARMS TABLE FAULT CAUSE REMEDY No power supply Check the connection to the power mains The display board does not Blown fuse Replace fuses qualified technician switch on Loosened connections Check connection fitting High and Low-pressure pressureswitch on Qualified technician required Clicker on Qualified technician required Compressor failure... -
Page 57: Reset Allarmi
RESET ALLARMI 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select SERVICE by rotating the knob AUTOMATIC FUNCTIONS STORED... -
Page 58: Inputs Outputs
INPUTS OUTPUTS 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 3. Select SERVICE by rotating the knob AUTOMATIC FUNCTIONS STORED... -
Page 59: Restore
RESTORE This function restores the original parameters. ATTENTION: in case of use of this function as a user, contact the manufacturer for the exact settings of the configuration parameters. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY... -
Page 60: Parameters
PARAMETERS ATTENTION: in case of use of this function as a user, contact the manufacturer. 1. Select MENU by rotating the knob SOFT +3°C SOFT -18°C HARD +3°C HARD -18°C INFINITY MENU 2. Press the knob to enter section MENU SOFT +3°C SOFT -18°C HARD +3°C... -
Page 61: Maintenance
MAINTENANCE MAINTENANCE AND CLEANING CLEANING THE CABINET Clean inside the cooling cabinet daily. Both the cabinet and all the internal components have been designed and shaped to allow washing and cleaning all parts easily. Before cleaning, defrost the appliance and remove the internal drain. Disconnect the master switch. -
Page 62: Cleaning The Air Condenser
Hand-wash the probe using lukewarm water and a mild detergent or products with biodegradability higher than 90%. Rinse with water and sanitary solution. Do not use detergents containing solvents (such as trichloroethylene, etc) or abrasive powders ATTENTION: do not use hot water to wash the probe. CLEANING THE AIR CONDENSER The air condenser should be kept clean to ensure the appliance's performance and efficiency, as air should freely circulate inside the appliance. -
Page 63: Discontinued Use
DISCONTINUED USE Should the machine be disconnected over long periods, follow the instructions below to maintain the appliance in good condition: Turn the mains switch OFF. Disconnect the plug. Empty the appliance and clean it in accordance with the instructions given in the chapter "CLEANING". -
Page 64: Maintenance Of Panel Board
Mod. 20Kg Undo the screw under the dashboard. Unhook the dashboard, pulling it forward. Undo the guard screws and remove the cover to access to the video card and to the encoder. MAINTENANCE OF PANEL BOARD Turn the mains switch OFF. Disconnect the plug. -
Page 65: Updating The Firmware (Software) Of The Electronic Circuit Boards
Remove the closing panel screws. Remove the closing panel. Remove the electrical panel locking screw. Move the electrical panel box along the slide. UPDATING THE FIRMWARE (SOFTWARE) OF THE ELECTRONIC CIRCUIT BOARDS Check the firmware versions of the unit’s circuit boards. 1. -
Page 66: Condensing System Maintenance
7. Check the firmware versions of the unit’s circuit boards LCD CONTROL BOARD : 0.07 MENU MOTHERBOARD 0.07 SERVICE FIRMWARE DATAFLASH 0.07 UPDATE PROCEDURE The procedure should only be performed by specialist personnel. WARNING: this function only resets the original parameters, keeping the customised cycles, HACCP data and alarms already memorised. -
Page 67: Wiring Diagram Plate
WIRING DIAGRAM PLATE The electrical diagram is shown on the last page of the booklet. N° DESCRIPTION N° DESCRIPTION COMPRESSOR ELECTRONIC DATA CARD LCD CONDENSER FAN FUSE-HOLDER WITH UNIPOLAR FUSE THERMOSTATED CONDENSER FAN ELECTROVALVE GENERAL TERMINAL BOARD MAGNETIC MICRO-SVWITCH GENERAL TERMINAL BOARD COMPARTMENT PROBE GENERAL TERMINAL BOARD EVAP./DEFROST PROBE... - Page 68 MILAN ASCOLI PICENO ROME Zona Industriale Campolungo, 79/81 63100 Ascoli Piceno - Italy Tel. +39 0736 22601 Fax +39 0736 226065 e-mail Vendite Italia: italia@sagispa.it e-mail Export: sales@sagispa.it www.sagispa.it...
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