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Summary of Contents for klover KL
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Page 1: Use And Maintenance
S.R.L. SICURO TOP SYSTEM BOILERS MODELS: KL top - KLB top TRADITIONAL BOILERS MODELS: KL - KLB INSTALLATION USE AND MAINTENANCE USEFUL ADVICE User guide... - Page 3 User guide; fill the attached warranty card in fully and send it within 10 days from the date of purchase. We would like to thank you again for trusting KLOVER products and we also inform you that these models are the result of forty years experience in the field of construction of solid fuel products (wood, pellets).
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Page 4: Declaration Of Conformity
Boiler Type Wood burning boiler Models KL top - KLB top KL - KLB Has been designed and built in compliance with standards in force regarding the structure of the boiler, water tightness of the boiler body and the electric parts. - Page 5 SICURO TOP SYSTEM BOILERS MODELS: KL top - KLB top TRADITIONAL BOILERS MODELS: KL - KLB S.R.L.
- Page 6 Although we have carefully collected and verified the documentation contained in this manual, KLOVER srl cannot be held liable for how you utilise it. Copyright © 2004 KLOVER srl Latest revision: February 2012...
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Page 7: Table Of Contents
GENERAL INDEX Introduction…………………………………………………. 9 Important security instructions…………………………..9 Some precautions……………………………………………… 10 Conventions used in the manual……………………………… 10 Dimensions and technical data……….……………..11 SICURO top wood-burning boilers……….…………..... 11 SERIE 2000wood-burning boilers………….…………………. 12 Technical features of wood-burning boilers…………..……… 13 Air vent…………………………………………………... 14 Dimension and position............ - Page 8 The wood to burn…………………………………………… 38 Troubleshooting…………………………………………..41 Useful advice……………………………………………..43 Notes……………………………………………………..…… 44 Warranty certificate………………………………………… 46...
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Page 9: Introduction
Safety Standards in force. They will be responsible for the definitive installation of the machinery and its consequent proper functioning. KLOVER srl will not be held responsible if these precautions are not respected. During installation of the appliance all local regulations, included those referring to National and European Standards, must be followed. -
Page 10: Some Precautions
Do not use the appliance as incinerator or in any other way different from that for which it has been designed. Do not use fuels different to those which are recommended Do not use liquid fuels External surfaces of the appliance reach high temperatures when it is running;... -
Page 11: Dimensions And Technical Data
KLB 40 top 1.500 1.300 1.000 1040 N.B.: measurements expressed in millimetres. KLOVER s.r.l. declines all liability for possible errors or omissions. 1” M GAS 1 = SYSTEM FLOW 3/4” M GAS 2 = DOMESTIC HOT WATER OUTLET ( only mod. KLB top 1/2”... -
Page 12: Serie 2000Wood-Burning Boilers
1” F GAS 1 = OPEN VESSEL VENT VALVE 1 1/4” F GAS 2 = SYSTEM FLOW (mod. KL 29, KL 40, KLB 29, KLB 40) 3/4” M GAS 3 = DOMESTIC HOT WATER OUTLET ( only models KLB SERIE 2000 3/4”... -
Page 13: Technical Features Of Wood-Burning Boilers
Technical features of wood-burning boilers mod. KL top – KLB top – KL – KLB SICURO top LINE SERIE 2000 LINE 29.900 40.000 29.900 40.000 29.900 40.000 29.900 40.000 KCal/h NOMINAL HEAT INPUT 34,7 46,5 34,7 46,5 34,7 46,5 34,7 46,5 24.800... -
Page 14: Air Vent
AIR VENT Dimension and position Modern houses are all equipped with hermetic fittings, which do not allow any air to pass. To burn one Kg of wood, approximately 15 m of air are required (in closed hearth boilers). If the combustion of the wood inside the combustion chamber is perfect, the amount of carbon dioxide (CO produced will be equal to that absorbed by a living plant via the “chlorophyll photosynthesis”... - Page 15 If it is not possible to implement the air vent near the boiler, make a hole in a perimeter wall where the boiler is installed. If it not possible to make the external air vent in the same room where the boiler is installed, this hole can be made in an adjoining room as long as this room communicates permanently, by means of a transit hole the same diameter as the air vent.
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Page 16: Connections
CONNECTIONS Hydraulic connection (SICURO top models) The hydraulic connections must be made in a rational way using the connections on the boiler template. To facilitate connection of the pipes, we have prepared all hydraulic connections of the heating and domestic hot water system on the rear. The boiler can be coupled to any other boiler already installed in the system;... -
Page 17: Example Of Connection (Sicuro Top Models)
S . R . L . S . R . L . - Page 18 S . R . L . S . R . L .
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Page 19: Hydraulic Connection (Serie 2000 Models)
Hydraulic connection (SERIE 2000 models) The boiler can be coupled to any other boiler already installed in the system; naturally it is indispensable to insert the due safety devices and shut-offs according to the system used. SERIE 2000 MODELS MUST BE INSTALLED WITH AN OPEN EXPANSION VESSEL. -
Page 20: Example Of Connection (Serie 2000 Models)
S . R . L . S . R . L . -
Page 21: Electrical Connection
IEC Standards. Connection to the power supply must be performed only after having connected wires to the terminal board. Klover srl will not be held liable for damage caused by incorrect connections or improper use of the device. -
Page 22: Electric Control Unit
Electronic control unit Two wires come out of the control unit, one of which without a plug. The wire with a plug must be connected to an electric socket with the previously described features, while the wire without the plug must be connected to the three-way motorised valve. - Page 23 POMPA VAL VOLA DESCRIPTION OF THE KEYS P1 ON/OFF the button, pressed for two consecutive seconds, allows manual switch-on/off of the control unit depending on whether it is respectively off or on. During the normal operation of the boiler, the control unit must ALWAYS be turned on.
- Page 24 L2 VALVE LED The LED is on when the service thermostat has been selected. L3 AUX LED The LED is on when the service thermostat has been selected. L4 LEVEL SWITCH LED The LED is on when there is no water inside the tray or not enough water.
- Page 25 FUNCTIONS ON/OFF The control unit is switched on/off by pressing and holding the P1 (ON/OFF) The OFF status is signalled by the fact that the L5 LED turns on. 2- SAFETY function: If the temperature detected by the PROBE exceeds the value of the Safety Thermostat, this forces the activation of the PUMP.
- Page 26 VALVE ON: for a temperature above the VALVE Thermostat AUX ON: for a temperature above the AUX Thermostat SERV ON: for a temperature above the SERVE thermostat 9- DHW function: By holding down the P2 (-) and P3 (+) buttons at the same time it is possible to activate the DHW function.
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Page 27: Draught Regulator Assembly
REPORTING FAULTS OR ALARMS The control unit reports faults related to the probe via a flashing message: indicates a value below the set scale (temperature below 0°C) Probe stop indicates a value above the set scale (temperature above 100°C) Probe short-circuit TECHNICAL FEATURES 230 Vac ±10%~50Hz... -
Page 28: Flue And Connection To The Same
The flue gas exhaust on the boiler is: 160 mm on models KL/KLB 29 top and KL/KLB 29 serie 2000 180 mm on models KL/KLB 40 top and KL/KLB 40 serie 2000 The minimum cross section of the flue must be: ... - Page 29 by the natural draught appliance, must respond to the following requisites: Combustion products sealed, waterproof and suitably isolated and insulated in the same way as the conditions of use (cf UNI 9615); Realised with suitable materials in order to resist to normal mechanical stress, heat, action of the combustion products and in the event of condensation;...
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Page 30: Chimney
The flue gas pipe must allow the recovery of soot or be cleanable and must have a constant section; It is prohibited to make other air intake channels and pipes for plant engineering transit inside the flue gas pipes, even if over-dimensioned. -
Page 31: Commissioning
COMMISSIONING Filling the system After having connected the boiler, fill the system as follows: Loosen the caps of any air vent valves; If necessary, very slowly loosen the pump/s vent valve cap, making the fluid flow for a few seconds; ... -
Page 32: Filling The Boiler (Sicuro Top Models)
Filling the boiler (SICURO top models) When the system has been filled, then fill the boiler via the float. It is recommended to install a ball valve in the boiler loading pipe in order to isolate the float if the same should break. -
Page 33: Ignition
Ignition Perform the following operations: Before switching the boiler on, make sure that the control unit switch is on; Make sure that there is water in the system; Regulate the thermostat that controls the pump to a temperature o 55-60 °C;... -
Page 34: Anti-Freeze Protection
Anti-freeze protection In intensely cold periods it is good practice that the heating system remains running. In the case of prolonged absence, anti-freeze must be added to the heating water or the system must be completely emptied. Anti-freeze must also be added to water in the boiler. WATER MUST NEVER BE EMPTIED FROM THE BOILER. -
Page 35: Boiling (Serie 2000 Models)
Boiling (SERIE 2000 models) If for any reason (power cut, a pump fault, too much wood, etc…), the water in the boiler body reaches boiling point, carry out the following operations immediately: Open the DHW cock and let the water run until the temperature in the boiler body drops (only for specific models);... -
Page 36: Maintenance
MAINTENANCE Cleaning the body-boiler Punctual and systematic maintenance is a fundamental component for perfect functioning, excellent heat yield and duration of the appliance through time. It is therefore recommended to clean the boiler body periodically (at least twice a year). It is possible to reach all points affected by the flue gas by acting as follows: ... -
Page 37: Maintenance Of Boiler Body (Sicuro Top Models)
Maintenance of boiler body (only mod. SICURO top) The SICURO top boiler is equipped with a special magnesium anode which protects the boiler body and copper heat exchangers from corrosion due to stray currents in the system. This anode protects from galvanic corrosion. MAGNESIUM ANODE The anode must be controlled at least once a year and replaced when its diameter measures less than 15 mm. -
Page 38: The Wood To Burn
THE WOOD TO BURN Wood features Wood is one of the most precious materials offered by nature. For heating purposes, it must be verified that the features of the wood satisfy some important requisites that must not be ignored, the most important of which is without a doubt the correct seasoning or drying, in other words the wood must have the correct amount of humidity, around 10-15%, therefore also the... - Page 39 The calorific value of the different types of wood depends greatly on their humidity and consequently the heat output of the boiler is directly affected by the type of wood used, on average a well-seasoned wood has a calorific value of 3200 kcal/kg. Calorific value of wood depending on its humidity: % of Calorific value...
- Page 40 *Calorific value **Specific weight (Kcal/Kg) (Kg/m3) WHITE FIR 4650 RED FIR 4857 MAPLE 4607 BIRCH 4968 CARPINO NERO 4640 CHESTNUT 4599 4648 CYPRESS 5920 BEECH 4617 5350 HOLM OAK LARCH 4050 EUROPEAN ALDER 4700 MANNA ASH PLATAN CYPRESS POPLAR 4130 ROBINIA 4500 DOWNY OAK...
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Page 41: Troubleshooting
TROUBLESHOOTING INSUFFICIENT DRAUGHT. DIFFICULT FLUE GAS EVACUATION. DISTRIBUTION OF THE FLUE GAS IN THE INDOOR ENVIRONMENT. ELEMENTS TO CHECK ORIGIN Inexistent; External air vent Gate valve closed; Accidental obstruction; Insufficient section. Insufficient section. Air vent (pipe) ... - Page 42 CONDENSATE ESCAPING THROUGH THE MASONRY. ELEMENTS TO CHECK ORIGIN Use of inadequate material; Flue gas channel Absence or installation not performed state- Flue Condensate tray of-the-art of the relevant condensate collector with drain and connected to the disposal system.
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Page 43: Useful Advice
USEFUL ADVICE 1. The temperature of the thermostat that controls the pump must never be set, for any reason, below 55 °C to keep condensation from forming which could corrode the boiler interior. 2. The boiler must have a pump and the warranty becomes null and void if it is mounted without connecting the thermostat on the electric panel of the boiler. -
Page 44: Notes
NOTES ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________... - Page 45 NOTES ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________ ________________________________...
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Page 46: Warranty Certificate
WARRANTY CERTIFICATE KLOVER s.r.l. guarantees the quality of materials, good construction and functionality of the boiler for the duration of 5 years, under the following conditions: The boiler which, on its unquestionable judgement, has material or construction faults will be repaired or replaced; with exclusion of all cost... - Page 48 S.R.L. WOOD BURNING FIREPLACE HEATING SYSTEMS and THERMO COOKERS WOOD and PELLET BURNING THERMO STOVES WOOD BURNING BOILERS Via A. Volta, 8 – 37047 San Bonifacio (VR) Italy Tel. 045 6101859 – Fax 045 6101858 Internet www.klover.it e-mail klover@klover.it...
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