Daikin DCG036XXX1DXXX Technical Manual
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Daikin DCG036XXX1DXXX Technical Manual

Daikin DCG036XXX1DXXX Technical Manual

Dcg commercial gas units 3 - 6 tons with r410a
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DCG Commercial Gas Units
•
Refer to Service Manual RSD6412006 for installation, operation, and troubleshooting information.
•
All safety information must be followed as provided in the Service Manual.
•
Refer to the appropriate Parts Catalog for part number information.
•
Models listed on page 4.
This manual is to be used by qualified, professionally trained HVAC
technicians only. Daikin does not assume any responsibility for property
damage or personal injury due to improper service procedures per-
formed by an unqualified person.
Copyright ©2013
TECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANU AL
TECHNICAL MANU
TECHNICAL MANU
3 - 6 Tons with R410A
AL
AL
AL
AL
RTD6412016
June 2013

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Summary of Contents for Daikin DCG036XXX1DXXX

  • Page 1 Models listed on page 4. This manual is to be used by qualified, professionally trained HVAC technicians only. Daikin does not assume any responsibility for property damage or personal injury due to improper service procedures per- formed by an unqualified person.

  • Page 2: Table Of Contents

    To prevent the risk of property WARNING WARNING WARNING that is not design certified by Daikin damage, personal injury, or death, for use with this unit. Serious prop- do not store combustible materials or use gasoline or erty damage, personal injury, reduced unit performance...

  • Page 3: Product Identification

    The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information. 4, 5, 6 7, 8, 9 Brand Revision Levels Daikin Major & Minor Factory-Installed Options Configuration Commercial Package X No Options...
  • Page 4 The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information. NOTE: All unit combinations are not listed below. Models where performance does not change are not listed individually. DCG036XXX1DXXX DCG036XXX3DXXX DCG036XXX3BXXX...

  • Page 5: Product Design

    PRODUCT DESIGN DCG Light Commercial Package Gas Units are designed for Operating pressures and amp draws may differ from stan- outdoor installations only, primarily in light commercial appli- dard reciprocating compressors. This information may be cations and are available in 208-230 volt single phase, 208- found in the “Cooling Performance Data”...

  • Page 6: Rooftop Installation

    PRODUCT DESIGN Rigging Information INSULATED PANELS 1. Unit must be lifted by the four lifting holes located at the the base frame corners. 2. Lifting cables should be attached to the unit with shack- les. Rooftop Installation 3. The distance between the crane hook and the top of the unit must not be less than 60”.

  • Page 7: High Altitude Derate

    PRODUCT DESIGN High Altitude Derate - U.S. Installations Only MPORTANT NOTE: The gas/electric units naturally derate with altitude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure. This can cause poor combustion and equipment failure. At all altitudes, the manifold pressure must be within 0.3 inches W.C.

  • Page 8: Blower Performance Data Chart

    PRODUCT DESIGN...

  • Page 9: A* Revision Units

    DCG Package Gas Units 3 - 6 Tons with R410A A* REVISION UNITS...

  • Page 10: Product Dimensions

    PRODUCT DIMENSIONS DCG036-072XXX**XXXA* VERTICAL DISCHARGE HORIZONTAL DISCHARGE 19 7/16” 11” 4 7/8” 25” 11” RETURN DRAIN THRU CURB EMBOSS LOCATION 6 1/4” 17” 7 3/8” THRU THE BASE UTILITIES RETURN 25” SUPPLY 17” 27 3/8” SUPPLY 12” 12” 4 1/2” 7 13/16”...

  • Page 11: Corner Weights

    CORNER WEIGHTS DCG036-072XXX**XXXA* Corner & Center of Gravity Locations NOTES: 1. Weights are for belt drive gas unit; no options. 2. Centers of gravity weights are for belt drive gas units without options. Provisions for forks have been included in the unit base frame on three sides.

  • Page 12: Cooling Specifciations

    PACKAGE GAS SPECIFICATIONS DCG036-060XXX1DXXXA* DCG0360451DXX DCG0360901DXXX DCG0480901DXXX DCG0481151DXXX DCG0600901DXXX DCG0601401DXXX COOLING COOLING CAPACITY, BTUH 34,600 34,600 45,500 45,500 58,000 58,000 CAPACITY SEER/EER 13/11.0 13/11.0 13/11.3 13/11.3 13/11.1 13/11.1 HEATING HIGH HEATING INPUT / OUTPUT BTUH 46,000 / 36,800 92,000 / 74,000 92,000 / 74,000 115,000 / 92,000 92,000 / 74,000...
  • Page 13 PACKAGE GAS SPECIFICATIONS DCG036-060XXX3DXXXA* DCG0360453DXXX DCG0360903DXXX DCG0480903DXXX DCG0481153DXXX DCG0600903DXXX DCG0601403DXXX COOLING COOLING CAPACITY, BTUH 34,600 34,600 45,500 45,500 58,000 58,000 CAPACITY SEER/EER 13/11.0 13/11.0 13/11.3 13/11.3 13/11.1 13/11.1 HEATING HIGH HEATING INPUT / 0UTPUT BTUH 46,000 / 36,800 92,000 / 74,000 92,000 / 74,000 115,000 / 92,000 92,000 / 74,000...
  • Page 14 PACKAGE GAS SPECIFICATIONS DCG036-072XXX3BXXXA* DCG0360453BXXX DCG0360903BXXX DC G0480903BXXX DCG0481153BXXX DCG0601403BXXX DC G0721403BXXX C OOLING CAPACITY, BTUH 34,600 34,600 45,500 45,500 58,000 71,000 COOLING CAPACITY SEER/EER 13/11.0 13/11.0 13/11.3 13/11. 3 13/11.1 11.0 HEATI NG H IGH HEATING INPUT / OUTPUT BTUH 46,000 / 36,800 92,000 / 74,000 92,000 / 74,000...
  • Page 15 PACKAGE GAS SPECIFICATIONS DCG036-072XXX4BXXXA* DCG0360454BXXX DCG0360904BXXX DCG0480904BXXX CPG0481154BXXX DCG0600904BXXX DCG0601404BXXX DCG0721404BXXX COOLING COOLING CAPACITY, BTUH 34,600 34,600 45,500 45,500 58,000 58,000 71,000 CAPACITY SEER/EER 13/11.0 13/11.0 13/11.3 13/11.3 13/11.1 13/11.1 11.0 HEATING HIGH HEATING INPUT / OUTPUT BTUH 46,000 / 36,800 92,000 / 74,000 92,000 / 74,000 115,000 / 92,000...
  • Page 16 PACKAGE GAS SPECIFICATIONS DCG036-072XXX7BXXXA* DCG0360907BXXX DCG0481157BXXX DCG0601407BXXX DCG0721407BXXX COOLING COOLING CAPACITY, BTUH 35,000 45,500 58,000 71,000 CAPACITY SEER/EER 13/11.0 13/11.3 13/11.1 11.0 HEATING HIGH HEATING INPUT / OUTPUT BTUH 92,000 / 74,000 115,000 / 92,000 138,000 / 110,400 138,000 / 110,400 CAPACITY LOW HEATING INPUT / OUTPUT BTUH 69,000 / 55,000...

  • Page 17: Blower Performace Data

    BLOWER PERFORMANCE DATA DCG036-048XXX*DXXXA* DIRECT DRIVE - 3 & 4 TON DCG 036 DIRECT DRIVE DOWNSHOT DCG 036 DIRECT DRIVE HORIZONTAL FLOW Speed ESP, IN Speed ESP, IN Standard Standard Amps Watts Amps Watts W.C. W.C. 1313 1.68 1293 1.72 1247 1.63 1235...
  • Page 18 DCG060XXX*DXXXA* BLOWER PERFORMANCE DATA DIRECT DRIVE - 5 TON DCG 060 DIRECT DRIVE DOWNSHOT DCG 060 DIRECT DRIVE HORIZONTAL FLOW Speed ESP, IN Speed ESP, IN Standard Standard Amps Watts Amps Watts W.C. W.C. 1237 1.64 1416 1.63 1191 1.75 1295 1.61 1127...
  • Page 19 BLOWER PERFORMANCE DATA DCG036-048XXX*BXXXA* BELT DRIVE - 3 & 4 TON DCG036 STANDARD BELT DRIVE HORIZONTAL FLOW 0 TURNS 1 TURN 2 TURNS 3 TURNS 4 TURNS 5 TURNS (IN W.C.) 1524 0.32 1340 0.25 1628 0.41 1396 0.32 1171 0.24 0.16 1541...
  • Page 20 DCG060-072XXX*BXXXA* BLOWER PERFORMANCE DATA BELT DRIVE - 5 & 6 TON DCG060 STANDARD BELT DRIVE HORIZONTAL FLOW 0 TURNS 1 TURN 2 TURNS 3 TURNS 4 TURNS 5 TURNS (IN W.C.) 2460 0.96 2251 0.80 2073 0.65 1862 0.51 2408 1.00 2206 0.84...

  • Page 21: High Static

    BLOWER PERFORMANCE DATA DCG036-048XXX*HXXXA* HIGH STATIC BELT DRIVE - 3 & 4 TON DCG036 HIGH STATIC BELT DRIVE HORIZONTAL FLOW 0 TURNS 1 TURN 2 TURNS 3 TURNS 4 TURNS 5 TURNS (IN W.C.) 1568 0.45 1266 0.32 1492 0.47 1194 0.34 0.23...
  • Page 22 DCG060-072XXX*HXXXA* BLOWER PERFORMANCE DATA BELT DRIVE - 5 & 6 TON DCG060 HIGH STATIC BELT DRIVE HORIZONTAL FLOW 0 TURNS 1 TURN 2 TURNS 3 TURNS 4 TURNS 5 TURNS (IN W.C.) 2219 0.95 1970 0.75 2215 1.04 1956 0.82 1697 0.62 2240...
  • Page 23 COOLING PERFORMANCE DATA DCG036XXX**XXXA*...

  • Page 24: Cooling Performance Data

    COOLING PERFORMANCE DATA DCG036XXX**XXXA*...
  • Page 25 COOLING PERFORMANCE DATA DCG048XXX**XXXA*...
  • Page 26 COOLING PERFORMANCE DATA DCG048XXX**XXXA*...
  • Page 27 COOLING PERFORMANCE DATA DCG060XXX**XXXA*...
  • Page 28 COOLING PERFORMANCE DATA DCG060XXX**XXX...
  • Page 29 COOLING PERFORMANCE DATA DCG072XXX**XXXA*...
  • Page 30 COOLING PERFORMANCE DATA DCG072XXX**XXXA*...

  • Page 31: Cooling Performance Data

    COOLING PERFORMANCE DATA PERFORMANCE TEST All data based upon listed indoor dry bulb temperature. .00 inches external static pressure on coil of outdoor section. Indoor air cubic feet per minute (CFM) as listed in the Performance Data Sheets: If conditions vary from this, results will change as follows: 1.

  • Page 32: Wiring Diagrams

    WIRING DIAGRAMS DCG0360451DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP 208-240/1/60 SEE NOTE 5 3 SPEED ALTERNATE MOTOR 6-WIRES...
  • Page 33 WIRING DIAGRAMS DCG0360451DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. FACTORY WIRING SUPPLY VOLTAGE COMPONENT LEGEND 208-240/1/60 LINE VOLTAGE AUXILLARY LIMIT SWITCH COMP...
  • Page 34 WIRING DIAGRAMS DCG036-048XXX1DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP 208-240/1/60 SEE NOTE 5 SPEED ALTERNATE MOTOR YL RD 6-WIRES...
  • Page 35 WIRING DIAGRAMS DCG036-048XXXDXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP ONENT LEGEND FACTORY WIRING SUPPLY VOLTAGE 208-240/1/60 AUXILLARY LIMIT SWITCH LINE VOLTAGE...
  • Page 36 WIRING DIAGRAMS DCG036-072XXX3BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWER SUPPLY 208-240/3/60 NOTE 2 YL/PK NOTE 3 W.
  • Page 37 WIRING DIAGRAMS DCG036-072XXX3BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND COMPO SUPPLY VOLTAGE FACTORY WIRING AUXILIARY LIMIT SWITCH 208-240/3/60 LINE VOLTAGE...
  • Page 38 WIRING DIAGRAMS DCG0360453DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWERSUPPLY 208-240/3/60 SEE NOTE 5 3 SPEED ALTERNATE MOTOR 6-WIRES...
  • Page 39 WIRING DIAGRAMS DCG0360453DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND SUPPLY VOLTAGE FACTORY WI RING 208-240/3/60 AUXILLARY LIMIT SWITCH LINE VOLTAGE...
  • Page 40 WIRING DIAGRAMS DCG036-048XXX3DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWERSUPPLY 208-240/3/60 SEE NOTE 5 3 SPEED ALTERNATE MOTOR YL R...
  • Page 41 WIRING DIAGRAMS DCG036-048XXX3DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND SUPPLY VOLTAGE FACTORY WIRING AUXILLARY LIMIT SWITCH 208-240/3/60 LINE VOLTAGE COMP...
  • Page 42 WIRING DIAGRAMS DCG0360453BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP COMP POWER SUPPLY POWER SUPPLY 208-240/3/60 208-240/3/60 SEE NOTE 4 SEE NOTE 4...
  • Page 43 WIRING DIAGRAMS DCG0360453BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND COMPONENT LEGEND SUPPLY VOLTAGE SUPPLY VOLTAGE FACTORY WIRING FACTORY WIRING AUXILIARY LIMIT SWITCH...
  • Page 44 WIRING DIAGRAMS DCG0360454BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWER SUPPLY 460/3/60 575/3/60 SEE NOTE 4 460/575 NOTE 2 YL/PK...
  • Page 45 WIRING DIAGRAMS DCG0360454BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SUPPLY VOLTAGE COMPONENT LEGEND FACTORY 460-575/3/60 WIRING AUXILLARY LIMIT SWITCH BLOWER CONTACTOR LINE VOLTAGE...
  • Page 46 WIRING DIAGRAMS DCG036-072XXX[4-7]BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWER SUPPLY 460/3/60 575/3/60 SEE NOTE 4 460/575 NOTE 2 YL/PK...
  • Page 47 WIRING DIAGRAMS DCG036-072XXX[4-7]BXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND AUXILLARY LIMIT SWITCH FACTORY WIRING BLOWER CONTACTOR LINE VOLTAGE COMP...
  • Page 48 WIRING DIAGRAMS DCG060[090-140]1DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP COMP POWER SUPPLY 240/1/60 SEE NOTE 5 NOTE 2 NOTE 3 &...
  • Page 49 WIRING DIAGRAMS DCG060[090-140]1DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND COMPONENT L SUPPLY VOLTAGE SUPPLY VOLTAGE FACTORY WIRING FACTORY WIRING AUXILIARY LIMIT SW ITCH...
  • Page 50 WIRING DIAGRAMS DCG060XXX3DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMP POWER SUPPLY 240/3/60 SEE NOTE 5 NOTE 2 NOTE 3 &...
  • Page 51 WIRING DIAGRAMS DCG060XXX3DXXXA* HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS WARNING UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. COMPONENT LEGEND COMPO SUPPLY VOLTAGE FACTO RY WIRING 240/3/60 AUXILIARY LIMIT SWITCH LINE VOLTAGE...

  • Page 52: Accessories

    14CURB3672B 3 - 6 Ton Daikin Commercial Unit Roof Curb 14" Tall 14CURB3672BNP 3 - 6 Ton Daikin Commercial Unit Roof Curb 14" Tall No Insulated Panels DDNECNJ3672 Downflow Jade Economizer for Daikin 3-6 Ton Commercial Package Unit All Fuels...

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