Rosemor Rotomac 360 Operation And Maintenance Instruction Manual

Rosemor Rotomac 360 Operation And Maintenance Instruction Manual

Automatic escalator deep cleaner
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Operation and Maintenance
Instructional Manual
Automatic Escalator Deep Cleaner
Rotomac 360
ROSEMOR INTERNATIONAL LIMITED
UNIT F MOSES WINTER WAY
TELEPHONE (+44)01491 838011
WALLINGFORD
OXFORDSHIRE
OX10 9FE
FAX (+44)01491 832010
info@rosemor.com
www.rosemor.com

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Summary of Contents for Rosemor Rotomac 360

  • Page 1 Operation and Maintenance Instructional Manual Automatic Escalator Deep Cleaner Rotomac 360 ROSEMOR INTERNATIONAL LIMITED UNIT F MOSES WINTER WAY WALLINGFORD OXFORDSHIRE OX10 9FE TELEPHONE (+44)01491 838011 FAX (+44)01491 832010 info@rosemor.com www.rosemor.com...
  • Page 2: Automatic Escalator Deep Cleaning Machine – Rotomac

    Safety and reliability are absolutely essential to guarantee a long and trouble-free service life of the Rotomac 360. In order to fulfil these requirements, the operator must obtain sufficient skill in handling the machine, its maintenance and care. It is therefore vital that the operator receives instruction and training from Rosemor International Ltd specialists before the cleaning machine is started for the first time.
  • Page 3: Table Of Contents

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 Table of contents Page 1 Safety instructions....................4 1.1 Preliminary remarks ..........................4 1.2 Owner’s duties............................. 4 1.3 Intended and specified use........................4 1.4 Who may operate the machine? ......................4 1.5 Safety for the operator......................... 4 1.6 Modifications and changes to the machine ..................
  • Page 4: Safety Instructions

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 1 Safety instructions 1.1 Preliminary remarks These persons should be at least 18 years old. All relevant accident prevention regulations and The escalator deep machine Rotomac 360 was other generally recognised rules of safety...
  • Page 5: Modifications And Changes To The Machine

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 1.6 Modifications and changes to the technical data provided by the manufacturer machine must be observed and only original spare parts used; otherwise safety of the machine could be It is forbidden for reasons of safety to carry out impaired.
  • Page 6: Warning Signs And Stickers

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 1.10 Warning signs and stickers 1.13 Sources of Danger If the operator on the escalator wishes to leave Markings, warning signs and machine, he must lower the machine, i.e. let the stickers may never be machine rest on the glide strip.
  • Page 7: Description

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 2 Description 2.1 Technical data Working width: 520 mm Min step height: 185 mm Max step height: 235 mm Basic cleaning per step: 25 s (2x) Maintenance cleaning per step: 45 s (2x)
  • Page 8: List Of Reference Numbers

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 2.2 List of reference numbers Cover of dirty-water tank Glide rail Dirty-water tank Coupling for fresh-water tube Service hours counter Fresh-water tank Cycle Selection Handle Suction machine OFF/ON Fresh-water tank cover LOWER machine...
  • Page 9: Location Of Components

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 2.3 Location of components Fig. 1: Location of components Fig. 2: Control panel Created by Rosemor International Ltd Page 9...
  • Page 10: Operation

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3 Operation 3.1 Before start-up In order to prevent the brushes being moved by All local safety regulations and instructions must accidental contact with the be observed for each start-up. The escalator...
  • Page 11: Filling Fresh Water

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.3 Filling fresh water (see Fig. 5 on page 11) Unlock coupling (29) and separate from • fresh-water tank (30) Draw fresh-water tank forward on shaft • (13) and withdraw from machine Remove lid (32) and fill with a maximum •...
  • Page 12: Safety Measures On Site

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.5 Safety measures on site All unauthorised persons must be prevented The escalator is then stopped completely. from approaching the entrances at both ends of the escalator by means of safety measures (e.g.
  • Page 13: Setting Step Height

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.9 Setting Step Height The machine is in danger of It will be possible to start the falling if the travelling cleaning process only when supports (16) and safety the running gear has been...
  • Page 14: Select Cleaning Programme

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.10 Select Cleaning Programme 3.10.1 Programme 1: Quick Cleaning Cycle Duration of a cleaning cycle 25 seconds. 3.10.2 Programme 2: Maintenance Cleaning Duration of cleaning cycle 45 seconds. 3.10.3 Programme 3: Intensive Cleaning Duration of cleaning cycle 60 seconds.
  • Page 15: Cleaning The Escalator

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.11 Cleaning the escalator The pre-selected programme can now be In order to achieve an ideal moisture content on started. When the cleaning cycle has been the brushes, the first step should be cleaned completed, the machine is raised (Fig.
  • Page 16: Subsequent Cleaning

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 After the cable has been connected once more, the procedure described above can be started a new and the escalator cleaned again up to the 3.13 Refilling with fresh water top completely extended step. After the machine...
  • Page 17: Ending The Cleaning Process

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.15 Ending the cleaning process Move machine as described in Section • 3.11 with the escalator to the lowest completely extended step. The machine is then raised over the • lifting spindle drive (18).
  • Page 18: Use Of Transport Trolley

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.16 Use of transport trolley Before the travelling mechanism is driven from the stairs, the rollers on the transport trolley must always be secured with the brakes! After the fixing axle (46) has been inserted and...
  • Page 19: Use Of Transport Trolley For Maintenance

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 3.16.2 Use of transport trolley for maintenance The fixing axle (46) must be secured against slipping out In preparation for maintenance, the machine is by means of the supplied removed from the transport trolley with the shaft...
  • Page 20: Maintenance / Care

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 4 Maintenance / Care 4.1 Safety measures during cleaning and maintenance of the machine Before any maintenance or cleaning • work is carried out, the machine must be separated from the mains with the main switch being set to "0“...
  • Page 21: Maintenance After 100 Service Hours

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 4.6.1 Tightening the chain (see Fig. 24: Chain drive / spray nozzles) The chains must be tightened so that the centre of each chain can be raised by hand between the chain wheels by approx. 3 mm ("A") or pressed together by 4 - 5 mm ("B").
  • Page 22: Cleaning And Replacing Fresh-Water Nozzles

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 4.6.2 Cleaning and replacing fresh-water nozzles (see Fig. 24: Chain drive / spray nozzles on page 21) Screw off coupling ring (44) • Remove pressure spring (42), spray • nozzle (43) and ball (41) Clean spray nozzle, using only •...
  • Page 23: Troubleshooting And Remedy

    Automatic Escalator Deep Cleaning Machine – Rotomac 360 4.7 Troubleshooting and remedy Fault Cause Remedy Lifting spindles (18) are not in Press LOWER key (6) once Machine can not be started with AUTOSTART end position again Spray nozzle (37) is blocked...

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