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Service Manual KE770 Date: April, 2007 / Issue 1.0...
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LGE Inc. Furthermore, LGE Inc. reserves the right, without notice, to make changes to equipment design as advances in engineering and manufacturing methods warrant. This manual provides the information necessary to install, program, operate and maintain the KE770 . - 3 -...
A local telephone company may make changes in its communications facilities or procedure. If these changes could reasonably be expected to affect the use of the KE770 or compatibility with the network, the telephone company is required to give advanced written notice to the user, allowing the user to take appropriate steps to maintain telephone service.
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1. INTRODUCTION E. Notice of Radiated Emissions The KE770 complies with rules regarding radiation and radio frequency emission as defined by local regulatory agencies. In accordance with these agencies, you may be required to provide information such as the following to the end user.
1. INTRODUCTION 1.3 ABBREVIATION For the purposes of this manual, following abbreviations apply: Automatic Power Control Baseband Bit Error Ratio CC-CV Constant Current - Constant Voltage Cigar Lighter Adapter Digital to Analog Converter Digital Communication System abbreviation for the power ratio in dB of the measured power referenced to one milliwatt Digital Signal Processing EEPROM Electrical Erasable Programmable Read-Only Memory...
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1. INTRODUCTION Light Emitting Diode LG Electronics OPLL Offset Phase Locked Loop Power Amplifier Module Printed Circuit Board Programmable Gain Amplifier Phase Locked Loop PSTN Public Switched Telephone Network Radio Frequency Receiving Loudness Rating Root Mean Square Real Time Clock...
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2. PERFORMANCE Item Description Specification DCS1800/PCS1900 Offset from Carrier (kHz). Max. (dBm) Output RF Spectrum (due to switching transient) 1,200 1,800 Spurious Emissions Conduction, Emission Status GSM850 BER (Class II) < 2.439% @-102dBm Bit Error Ratio DCS1800/PCS1900 BER (Class II) < 2.439% @-100dBm Rx Level Report accuracy 3 dB 8 3 dB...
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2. PERFORMANCE Item Description Specification STMR 13 5 dB Stability Margin > 6 dB dB to ARL (dB) Level Ratio (dB) 17.5 22.5 30.7 Distortion 33.3 33.7 31.7 25.5 Side Tone Distortion Three stage distortion < 10% <Change> System frequency 2.5ppm (26 MHz) tolerance <Change>32.768KHz tolerance...
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2. PERFORMANCE Item Description Specification Battery Bar Number Voltage( 0.05V) 3.86V~4.2V Battery Indicator 3.75V~3.85V 3.75V~3.69V 3.69V~3.62V 3.62V~ 3.58V↓ 0.05V (Call) Low Voltage Warning 3.50V↓ 0.05V (Standby) Forced shut down Voltage 0.05 V Li-ion Battery Standard Voltage = 3.7 V Battery Type Battery full charge voltage = 4.2 V Capacity: 800mAh Switching-mode charger...
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2. PERFORMANCE * EDGE RF Specification (Option: KG99 is not serviced for ”EDGE mode”) Item Description Specification RMS EVM Peak EVM Percentile EVM ≥ Origin Offset Suppression 30dB EGSM Level Power Toler. Level Power Toler. 27dBm 17dBm 27dBm 15dBm 27dBm 13dBm 27dBm 11dBm...
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2. PERFORMANCE Item Description Specification Output RF Spectrum DCS1800, PCS1900 (due to modulation) Offset from carrier(kHz) Max. dBc +0.5 600~<1,200 1,200~<1,800 1,800~<3,000 3,000~<6,000 6,000 EGSM Output RF Spectrum (due to switching transient) Offset from carrier(kHz) Max. dBm 1,200 1,800 --30 DCS1800, PCS1900 Offset from carrier(kHz) Max.
3. TECHNICAL BRIEF 3.2 Baseband Processor (BBP) Introduction Figure 2. Top level block diagram of the S-GOLD2 (PMB8876) 3.2.1 General Description S-GOLD2 is a GSM/EDGE single chip mixed signal Baseband IC containing all analog and digital functionality of a cellular radio. Additionally S-GOLD2 Provides multimedia extensions such as camera, software MIDI, MP3 sound.
3. TECHNICAL BRIEF 3.2.2 Block Description • Processing core ARM926EJ-S 32 bit processor core for controller functions. The ARM926EJ-S includes an MMU, and the Jazelle Java extension for Java acceleration. - TEAKLite DSP core • ARM-Memory - 32k Byte Boot ROM on the AHB - 96k Byte SRAM on the AHB, flexibly usable as program or data RAM - 16k Byte Cache for Program (internal) - 8k Byte tightly coupled memory for Program(internal)
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3. TECHNICAL BRIEF - Advanced static and dynamic power management features including TDMA-Frame synchronous low power mode and enhanced CPU modes(idle and sleep modes) - Pulse Number Modulation output for Automatic Frequency Correction(AFC) - Serial RF Control interface: support of direct conversion RF - A Universal Serial Interface(USIF) enabling asynchronous (UART) of synchronous (SPI) serial data transmission - 1 Serial Synchronous SPI compatible interfaces in the controller domain...
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3. TECHNICAL BRIEF 3.2.5. USART Interface KE770 have two UART Drivers as follow : - USART1 : Hardware Flow Control / SW upgrade / Calibration - USART2 : SW debug trace. Table 3 USART Interface Spec. USART_0(USART1) Resource Name Remark...
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3. TECHNICAL BRIEF 3.2.7. GPIO map Over a hundred allowable resources, KE770is using as follows except dedicated to SIM and Memory. KE770GPIO(General Purpose Input/Output) Map, describing application, I/O state, and enable level, is shown in below table. Table 5 S-Gold2 GPIO pin Map Port function ME820 Net Name Description...
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3. TECHNICAL BRIEF MEMORY &CLK GPIO_20 F_DPD For INTEL Memory CLK32K CLK32K For FM Radio & BLUETOOTH GPIO_22 Not Use CAMERA I/F CIF_D0 CIF_D(0) Camera DATA[0] CIF_D1 CIF_D(1) Camera DATA[1] CIF_D2 CIF_D(2) Camera DATA[2] CIF_D3 CIF_D(3) Camera DATA[3] CIF_D4 CIF_D(4) Camera DATA[4] CIF_D5 CIF_D(5)
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3. TECHNICAL BRIEF GPIO_99 GPIO_100 TFLASH_EN TransFlash card power enable(active High) DIF_RESET1_GPIO DIF_RESET1 LCD Reset EINT6 REMOTE_INT For Remote Control Headset I2C_SCL For SM-Power, FM Radio, Audio AMP I2C_SDA " PM_INT (EINT) PM_INT SM-Power interrupt SIM CARD CC_IO SIM_IO SIM CARD I/O CC_CLK SIM_CLK SIM CARD CLOCK...
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3. TECHNICAL BRIEF I2S1_RX I2S1_RX For Bluetooth I2S1_TX I2S1_TX " I2S1_WA0 I2S1_WA0 " MMCI_DAT[1] TF_DAT1 For T-Flash MMCI_DAT[2] TF_DAT2 " MMCI_DAT[3] TF_DAT3 " AUDIO I/F EPN1 RCV_N For Receiver EPP1 RCV_P " EPPA1 BBP_SND_L For Speaker EPPA2 BBP_SND_R For Speaker MICN1 MIC1_N For Mic...
3. TECHNICAL BRIEF 3.3. Power management IC 3.3.1. General Description SM-POWER is a highly integrated Power and Battery Management IC for mobile handsets. It has been specially designed for usage with S-Gold2. Although optimized for usage with the Infineon S- GOLD baseband device it is suitable for the S-GOLDlite and the E-GOLD+ baseband devices as well.
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3. TECHNICAL BRIEF Figure 3 Top level block diagram of the SM-Power(PMB6812) SM-POWER is a further step on the successful E-Power product line with enhanced and optimized functionality. SM-POWER features a baseband supply concept with a DC/DC step-down converter (SDBB) cascaded by two linear regulators (LBB1/2) - SM-POWER’s DC/DC converter makes up to 40 % reduction of battery current for smart phone functions (e.g.
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3. TECHNICAL BRIEF SM-POWER supports the standby power-down concept of S-GOLD by temporarily switching off the linear regulator LBB1 for the DSP during mobile standby whenever this subsystem is not used. In this phase the ARM controller and most peripherals including parts of the on-chip SRAM are kept powered-up with power being supplied by the other linear regulator LBB2.
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3. TECHNICAL BRIEF Table 6 LDO Output Table of SM-Power Net name Output Voltage Output Current Usage SDBB 1V8_MEM 1.8V 850mA Memory & for LDO LRFC 1V5_RF 1.5V 120mA RF transceiver LBB1 1V5_DSP 1.5V 170mA DSP in BBP LBB2 1V5_CORE 1.5V 300mA ARM core in BBP...
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3. TECHNICAL BRIEF 3.3.2. Charging The ISL6299 is a fully integrated low-cost single-cell Li-ion or Li-polymer battery charger. The charger accepts two power inputs, normally one from a USB (Universal Serial Bus) port and the other from a desktop cradle. The ISL6299 is an ideal charger for smart handheld devices that need to communicate with a personal computer via USB.
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3. TECHNICAL BRIEF 1. Charging method : CC-CV 2. Charger detect voltage : 4.0V 3. Charging time : 3h 4. Charging current : 500mA 5. CV voltage : 4.2V 6. Cutoff current : 100mA 7. Full charge indication current (icon stop current) : 100mA 8.
3. TECHNICAL BRIEF 3.4. Power ON/OFF KE770Power State : Defined 3cases as follow ] Power-ON : Power key detect ( SM-Power’s ON port ] Power-ON-charging : Charger detect. ] Power-ON-remote : remote power on detect (Factory use only) Figure 7 Power on application. Input ON is a power-on input for SM-POWER with 2 active high levels (see Figure 8).
Figure8 Remote power on and End-key power on circuit 3.5. SIM interface KE770 supports 3V plug in SIM, SIM interface scheme is shown in (Figure 9). SIM_IO, SIM_CLK, SIM_RST ports are used to communicate with BBP(S-Gold2) and the SIM power supply enabled by BBP (_SIM_EN).
3. TECHNICAL BRIEF 3.6. Memory 1Gbit Flash & 256Mbit SDRAM employed on KE770with 16 bit parallel data bus thru ADD(0) ~ ADD(24). The 256Mbit Capulet Wireless Flash memory with LPSDRAM stacked device family offers multiple high-performance solutions. The Capulet flash die is manufactured on 90 nm process technology.
3. TECHNICAL BRIEF 3.7. LCD Display LCD module include: - LCD : 176 x 220 262K Colors TFT LCD - Backlight : 3 piece of white LED illumination Pin No. Pin Name Description LCD power supply 2V72_IO LCD power supply 2V72_IO GROUND White LED common Anode...
3. TECHNICAL BRIEF 3.8. Keypad Switching & Scanning The keypad interface is a peripheral which can be used for scanning keypads up to 8 rows (outputs from Port Control Logic) and 8 columns (inputs to PCL). The number of rows and columns depend on settings of the PCL.
3. TECHNICAL BRIEF 3.9. Keypad back-light illumination VBAT LD504 U502 SSC-SWTS1007 R534 LGF_EN STBY LD503 SSC-SWTS1007 BGND VOUT R533 R530 BH33FB1WHFV 100K C530 C531 C542 C543 Figure 12 Keypad Back-light LEDs 3.10. LCD back light illumination Employed the AAT2807 is a dual charge pump designed to support both the white LED backlight and flash applications for systems operating with lithium-ion/polymer batteries.
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3. TECHNICAL BRIEF The interface relies on the number of rising edges of the EN/SET pin to address and load the registers. S2Cwire latches data or address after the EN/SET pin has been held high for time TLAT. The interface records rising edges of the EN/SET pin and decodes them into 16 different states, as indicated in table Figure 14 EN/SET port control method Table 8.
3. TECHNICAL BRIEF 3.11 Battery current consumption monitor KE770use a current monitoring function to calculate the battery capacity and the remaining time, as monitoring current flow from the battery thru 47mohm resistor. BATTERY CURRENT MONITOR VSUPPLY VBAT U201 CN201 R204 47mohm LOAD (47 milli Ohm)
3. TECHNICAL BRIEF 3.13. Audio KE770Audio signal flow diagram as following diagram. Figure 17 Audio signal flow diagram 3.13.1. Audio amplifier sub system IC Audio amplifier sub system IC is an audio power amplifier capable of delivering 500mW of continuous average power into a mono 8 load, 25mW per channel of continuous average power into stereo 32 single-ended (SE) loads.
3. TECHNICAL BRIEF 3.14. Battery charging/ USB charging circuit The ICDL pin function is to program the cradle current during the cc mode. The cc mode current is programmed by the following equations = 16685.5 / 39K - 0.026 = 400mA The End Of Charging current is set by IMIN That can be programmed by the as following equation: = 14478 / 100K - 4 = 140mA CHARGIING IC...
3. TECHNICAL BRIEF 3.15.1. General Features • Single Chip Bluetooth device for cellular applications integrating radio, baseband and memory • Fabricated in advanced low power 0.13µm CMOS technology • Very low component count (6 external components) • Ultra low power design - Peak current 40mA for basic data rate - Peak current 45mA for enhanced data rate - Bluetooth low power mode typ.
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3. TECHNICAL BRIEF 3.15.5. RF-Section • Integrated antenna switch to minimize external components count • Programmable RF transmit power between -55dBm...+6dBm - Fine tuning in 2dB programmable steps also supported • 20dBm power class 1 supported with external power amplifier - Separate TX output interface to PA (bypass of internal T/R switch) - Digital power step control •...
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3. TECHNICAL BRIEF 3.15.6 System Integration Figure 23 Mobile system integration The UART (serial interface) is used for the software interface between S-Gold2 baseband and the Bluetooth chip. For the HCI UART transport layer four interface lines are needed, two for data (UARTTXD and UARTRXD) and two for hardware flow control (UARTRTS and UARTCTS).
3. TECHNICAL BRIEF 3.16. Micro SD external memory card slot The MicroSD Memory Module has eight exposed contacts on one side. The S-Gold2 is connected to the module using a dedicated eight-pin connector TRANS-FLASH ( CONNECTOR ) PART VBAT VCARD U501 TFLASH_EN STBY...
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3. TECHNICAL BRIEF SD mode Pin No. Name Type Description DAT2 Data bit [2] CD/DAT3 Data bit [3] Command response Power Power supply Clock Ground Power ground DAT0 Data bit [0] DAT1 Data bit [1] Table 7 Micro SD memory pad assign. Micro SD card status it is removed it is inserted...
3. TECHNICAL BRIEF 3.18. General Description The RF transceiver (PMB 6272 SMARTi-PM) is an integrated single chip, quad-band transceiver for GSM850/GSM900/GSM1800/GSM1900 designed for voice and data transfer applications. The transceiver provides an analog I/Q baseband interface and consists of a direct conversion receiver and a quad-band polar transmitter for GSM and EDGE with integrated PGA functionality.
3. TECHNICAL BRIEF 3.19. Receiver part Figure 30 Receiver part block diagram The constant gain direct conversion receiver contains all active circuits for a complete receiver chain for GSM/GPRS/EDGE (see Figure 39). The GSM850/900/DCS1800/ PCS1900 LNAs with balanced inputs are fully integrated. No inter-stage filtering is needed. The orthogonal LO signals are generated by a divider-by-four for GSM850/900 band and a divider-by-two for the DCS1800/PCS1900 band.
3. TECHNICAL BRIEF 3.20. Transmitter part The GMSK transmitter supports power class 4 for GSM850 and GSM900 as well as power class 1 for DCS1800 and PCS1900. The digital transmitter architecture is based on a very low power fractional-N Sigma-Delta synthesizer without any external components (see Figure39). The analog I/Q modulation data from the baseband is converted to digital, filtered and transformed to polar coordinates.
3. TECHNICAL BRIEF 3.21. RF synthesizer The transceiver contains a fractional-N sigma-delta synthesizer for the frequency synthesis in the RX operation mode. For TX operation mode the fractional-N sigma-delta synthesizer is used as Sigma- Delta modulation loop to process the phase/frequency signal. The 26MHz reference signal is provided by the internal crystal oscillator.
3. TECHNICAL BRIEF 3.23. Front End Module control Implemented in the S-Gold2 (U102) are three outputs which are ANT_SW1, ANT_SW2 and ANT_SW3 for direct control of front end modules with three logic input pins to select RX and TX mode as well as low and high band operation.
3. TECHNICAL BRIEF 3.24. Power Amplifier Module The RF3158 (U501) is a high-power, dual-mode amplifier (PA) with integrated power control. This PA is designed to operate both in a saturated mode for GMSK signaling and in a linear mode for 8PSK modulation.
5. Trouble shooting 5. Trouble shooting 5.1 Trouble shooting test setup Figure 43 Equipment setup Power on all of test equipment -Connect PIF-UNION JIG or dummy battery to the DUT for power up. -Connect mobile switch cable between Communication test set and DUT when you need to make a phone call.
5. Trouble shooting 5.2 Power on Trouble Check Points -Battery Voltage( Need to over 3.35V) -Power-On Key detection (PWRON signal) -Outputs of LDOs from PMIC POWER ON ( REMOTE / END_KEY ) D201 R218 RPWRON R219 PWRON R220 END_KEY KDR331V R222 C233 100K...
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5. Trouble shooting START Connect power supply to the DUT Vbat = over 3.35V Check the RPWRON, replace D201 "PWRON" signal = VBAT? Check END key FPCB Or Replace it. Check solder U205 or replace it "_RESET" signal goes to high? Check B to B connector Check camera connector Or replace camera module.
5. Trouble shooting 5.3 Charging trouble Check Points -Connection of TA (check TA voltage 4.8V) -Charging Current Path component voltage drop -Battery voltage • Charging method : CC-CV • Switch-off voltage : 3.35V • Charger detect voltage : about 4.0V •...
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5. Trouble shooting START 18pin MMI(CN305) Re- solder the CN305 Is soldered ? The TA can be broken CRDL pin Change other TA of U301 = 4.8V ? then retest "CHG_EN" signal Check solder goes to low? U301 or replace it D301 voltage drop Replace it is near 0.3V ?
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5. Trouble shooting START Check microphone sound hole Check mic. Bias Make a phone call then line ( VMICP) C137 Mic. Bias come from BBP? (about 2V) Signal comes Replace out from microphone Microphone Assemble - 81 -...
5. Trouble shooting 5.10 SIM card trouble Check Points -Power control FET is working -Socket soldering -Proper SIM is used 2V85_SIM Check soldering all pin of socket Q500 _SIM_EN SI1305-E3 PIN5 PIN6 CN500 CN500 R505 R507 SIM_RST SIM_IO SIM_CLK GND4 GND1 GND3 GND2...
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5. Trouble shooting Pin 3 / SIM_CLK START Check All of SIM card voltage KE770 support 1.8V & 3V SIM only 6 pins are Repair it soldered well? When _SIM_EN Replace the is low SIM_IO damaged signal is ok? part...
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5. Trouble shooting Checking Flow Check C209 Check C208 Check c226 Go to next page RF 2.85V RF 2.7V RF 1.5V Check C217 Replace U201 Vbat Changing the Board - 92 -...
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5. Trouble shooting 5.12.4 VCTXO Circuit Test Points Checking Flow Check Pin 3. VCTCXO Circuit is OK 26 MHz O K? See next Page to check Refer to Graph ANT SW & Mobile SW Check Pin 4 Changing X401 2.7V OK? Re soldering R505 check C430 Pin 3...
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5. Trouble shooting 5.12.5 FEM & Mobile SW Test Points Ant SW 1 FL401 U403 SW401 PIN17 Ant SW 2 PIN1 Figure 4-10 Circuit Diagram MAIN PCB_BOTTOM SIDE SW401 KMS-518 CN401 R401 WFL-R-SMT10 C401 C402 PGSM/EGSM_Tx DCS/PCS_Tx L409 PGSM_Rx 100nH EGSM_Rx DCS_Rx PCS_Rx...
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5. Trouble shooting Checking Flow Check SW401 Replace Mobile SW Signal is OK ? (SW401) Check Pin A1,A2 of U403? Control Signal is Check PMB8876 (U103) 1 ~ 8 ,12,15 pin Replace FEM (FL601) of FL401 OK? Mobile SW & FEM is OK. See next page to check I/Q Signals.
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5. Trouble shooting 5.12.6 PAM Test Points PA_LEVEL (C445) TXON_PA (C443) Figure 4-12 Waveform Graph 4-8 Checking Flow Check PA_LEVEL,TXON_PA Check if there is Download S/W Similar? Any Major Differenc e or not Refer to Graph 48. Go to Next Step - 96 -...
6. Download & S/W upgrade 6.2 Download program user guide Execute Flashtool program, then below window will be appeared. - 99 -...
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6. Download & S/W upgrade When the application is started first time the following screen appears. Each section is described in the text below. Click the check box to enable or disable file download. This will open a normal file select box. Select the wanted file. - 100 -...
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6. Download & S/W upgrade Click on the blue text to select the COM port. - 101 -...
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6. Download & S/W upgrade Will change the window as below - 102 -...
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6. Download & S/W upgrade Click on the blue text to select the COM Port. Click Start button to next step. Click to Start COM4 Then remote power on the target phone - 103 -...
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6. Download & S/W upgrade During download, the screen will look something like this: - 104 -...
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6. Download & S/W upgrade The blue bar shows the download progress The FLS filename and the expected checksum are shown. The download statistics are shown. After download, the status is shown. If there is a need to stop the download process, click on the panel for the channel to be stopped. To stop the download the panel must be clicked twice.
R129 R130 R131 R132 VBAT VBAT VSUPPLY PT101 Engineer: KIM MIN JIN URXD C142 LG Electronics UTXD Drawn by: KIM MIN JIN RTS_0 Size: R&D CHK: TITLE: KIM MIN JIN CTS_0 DOC CTRL CHK: KE770_MAIN, MEMORY 12 1 8 A...
9. RF Calibration 9. RF Calibration 9.1. Test Equipment Setup 4.00 V 0.000 A 9.2 Calibration Steps 9.2.1. Turn on the Phone. 9.2.2. Execute “HK_24.exe” - 117 -...
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9. RF Calibration 9.2.3. Click “SETTING” Menu 9.2.4. Setup “Ezlooks” menu such as the following figure - 118 -...
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9. RF Calibration 9.2.5. Setup “Line System” menu such as the following figure Adjust the number of times. 9.2.6.Setup Logic operation such as the following figure. Operation Mode 1. By-Pass: not control by GPIB 2. Normal : control by GPIB Setup UART Port PWR : Power Supply CELL :Call-Test Equipment...
10. Stand-alone Test 10. Stand-alone Test 10.1 Test Program Setting 1 Set COM Port. 2 Check PC Baud rate. 3 Confirm EEPROM & Delta file prefix name. - 121 -...
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10. Stand-alone Test 4 Click “Update Info” for communicating Phone and Test-Program. - 122 -...
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10. Stand-alone Test 5 For the purpose of the Standalone Test, Change the Phone to “ptest m ode” and then Click the “Reset” bar. 6 Select “Non signaling” in the Quick Bar menu. Then Standalone Test setup is finished. - 123 -...
11. ENGINEERING MODE 11. ENGINEERING MODE Engineering mode is designed to allow a service man/engineer to view and test the basic functions provided by a handset. The key sequence for switching the engineering mode on is “2945#*#” Select. Pressing END will switch back to non-engineering mode operation.
12. EXPLODED VIEW & REPLACEMENT PART LIST 12.2 Replacement Parts Note: This Chapter is used for reference, Part order <Mechanic component> is ordered by SBOM standard on GCSC Location Level Description Part Number Spec Color Remark GSM,BAR/FILP TGSM0048705 Silver AAAY00 ADDITION AAAY0140120 Shining Silver...
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12. EXPLODED VIEW & REPLACEMENT PART LIST Location Level Description Part Number Spec Color Remark MTAF00 TAPE,MOTOR MTAF0010001 COMPLEX, (empty), , , , , Without Color MTAZ00 TAPE MTAZ0164201 COMPLEX, (empty), , , , , Without Color MTAZ01 TAPE MTAZ0164301 COMPLEX, (empty), , , , , Without Color MTAZ02...
SBOM standard on GCSC Location Level Description Part Number Spec Color Remark ADEY00 DATA KIT ADEY0001085 KE770 Data Kit for CIS/English Without Color MCHZ00 COMPACT DISK MCHZ0033001 COMPLEX, (empty), , , , , Silver MCJA00 COVER,BATTERY MCJA0037601 PRESS, STS, 0.5, , , ,...