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Water Specialist WS2H Service Manual

Control valve
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Water Specialist WS2H and WS3
Control Valve Drawings and Service
Manual
HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY
DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS.
EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO
LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON
WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE,
BENZENE, GASOLINE, ETC.

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  • Page 1 Water Specialist WS2H and WS3 Control Valve Drawings and Service Manual HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.

  • Page 2: Ws2H And Ws3 Drawings And Service Manual

    Page 2 WS2H and WS3 Drawings and Service Manual...

  • Page 3: Table Of Contents

    WS3 Control Valve Cycle Positions ................13 Front Cover and Drive Assembly ...................16 WS2H Drive Cap Asy, Downfl ow Piston, Regenerant Piston, Spacer Stack Asy, Drive Back Plate and Main Body, and Meter ..............17 WS3 Drive Cap Asy, Downfl ow Piston, Regenerant Piston, Spacer Stack Asy, Drive Back Plate, Main Body ..................18...

  • Page 4: General Specifi Cations And Pre-Installation Checklist

    1.5 – 125 gpm (5.7 – 473 lpm) + 5 % 3.5 – 350 gpm (13.3 – 1325 lpm) WS2H and WS3 Valves: Variable - Shipped from Factory with 2.2 gpm Regenerant Refi ll Rate (8.33 lpm) Injectors WS2H & WS3 Valves: See Injector Graphs V3010-2A through 2H Brine Line Adapters Included 1”...

  • Page 5: Software And Power Supply Compatibility

    WS2H and WS3 Drawings and Service Manual Page 5 Table 2 Software and Power Supply Compatibility Software Version Power Supply V3242-01BOARD V3243-01BOARD Output Part # and Description Main Board System Board Voltage 114.10 1.03 114.11 115.17 V3461 WS2H/3 AC ADAPTER 115.25...

  • Page 6: Installation Instructions

    Page 6 WS2H and WS3 Drawings and Service Manual Installation: WS2H CONTROL VALVE TOP VIEW BRINE/REFILL INLET DRAIN INTERNAL OUTLET FLOW METER WS3 CONTROL VALVE TOP VIEW BRINE/REFILL DRAIN INLET OUTLET...
  • Page 7 DISTRIBUTOR PIPE HEIGHT: Recommended distributor pipe height for top mounted WS2H Control valves is 2 ¼” – 2 ½” above the top of tank for fi berglass tanks. Please verify distributor pipe and pilot o-ring engagement and make proper allowances for tank expansion.
  • Page 8 7. Drain: Verify that the drain can handle the backwash rate of the water conditioner. Correctly size the drain line and install an appropriately sized drain line fl ow control. For WS2H and WS3 valves a drain line fl ow control are NOT supplied with a valve.

  • Page 9: Installation Summary

    WS2H and WS3 Drawings and Service Manual Page 9 9. Power Adapter: If a Power Adapter is already connected to the control valve, plug the Power Adapter into an uninterrupted outlet. If the Power Adapter cord has not yet been connected to the control valve, remove the control valve cover and the drive bracket and thread Power Adapter cord through the hole in the back plate.

  • Page 10: Ws2H Control Valve Cycle Positions

    Page 10 WS2H and WS3 Drawings and Service Manual WS2H Control Valve Cycle Positions SERVICE Treated Water Supply Raw Water Inlet BACKWASH Raw/Hard Water is bypassed Backwash water during regeneration to drain Raw Water Inlet...
  • Page 11 WS2H and WS3 Drawings and Service Manual Page 11 DRAW Raw/Hard Water is bypassed Regenerant water during regeneration to drain Raw Water Inlet Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply SLOW RINSE Raw/Hard Water is bypassed...
  • Page 12 Page 12 WS2H and WS3 Drawings and Service Manual RINSE Treated Water Supply Rinse water to drain Raw Water Inlet SOFT WATER REFILL Raw/Hard Water is bypassed during regeneration Treated Water to Regenerant Tank Raw Water Inlet Treated water from Refill Tube...

  • Page 13: Ws3 Control Valve Cycle Positions

    WS2H and WS3 Drawings and Service Manual Page 13 WS3 Control Valve Cycle Positions SERVICE Raw Water Inlet Treated Water Outlet BACKWASH Backwash Water to Drain Raw Water Raw/Hard Water is bypassed Inlet during regeneration...
  • Page 14 Page 14 WS2H and WS3 Drawings and Service Manual DRAW Backwash Water to Drain Raw Water Raw/Hard Water is bypassed Inlet during regeneration Regenerant solution being drawn in Injector feed water from Raw Water Inlet supply SLOW RINSE Slow Rinse Water...
  • Page 15 WS2H and WS3 Drawings and Service Manual Page 15 RINSE Rinse Water to Drain Raw Water Raw/Hard Water is bypassed Inlet during regeneration SOFT WATER REFILL Raw Water Inlet Treated Water Supply Treated Water to Regenerant Tank Treated water from Refill Tube...

  • Page 16: Front Cover And Drive Assembly

    Page 16 WS2H and WS3 Drawings and Service Manual Front Cover and Drive Assembly Drawing No. Order No. Description Quantity V3068 WS2H/3 POD FRNT-BK COVERS V3082 WS2H/3 POD ASY COMPLETE W/BOARD* Optional V3241-01 BOARD WS2H/3 PC BOARD DISPLAY V3248 WS2H/3 CABLE DISPLAY POD...

  • Page 17: Ws2H Drive Cap Asy, Downfl Ow Piston, Regenerant Piston, Spacer Stack Asy, Drive Back Plate And Main Body, And Meter

    WS2H and WS3 Drawings and Service Manual Page 17 WS2H Drive Cap Assembly, Downfl ow Piston, Regenerant Piston, Spacer Stack Assembly, Drive Back Plate, Main Body and Meter Drawing No. Order No. Description Quantity WS2H/3 SCREW BTNSKT HD SS3/8-16X2-1/4 V3275 (7/32”...

  • Page 18: Drive Back Plate, Main Body

    Not Shown V3672 TOP BAFFLE DFSR CLACK 3/90MM *V3091 WS3 BASE CLAMP ASY includes a V3276 WS2H/3 BOLT HEX SS 5/16-18X1-3/4 and V3269 WS2H/3 NUT 5/16-18 SS HEX. **V3238-01 Brine Piston is used for Backwash Only valves. B Indicates BSPT N Indicates NPT Install V3672 upper diffuser (not shown) when using the 6”...

  • Page 19: V3075 And V3075Bspt Ws3 3" Meter Assembly

    • The WHITE wire is the meter output Calibration: BLACK • For WS2H valves select 8 pulses if valve software records in gallons and 2.1 if valve software records in liters. V3221 WIRE • The calibration factor for the WS3 Meter Assembly is 8 pulses per gallon when used on...

  • Page 20: Brine Valve Body And Injector Components

    Page 20 WS2H and WS3 Drawings and Service Manual WS2H and WS3 Brine Valve Body and Injector Components Quantity Drawing No. Order No. Description WS2H V3237-01 WS2H/3 SOFTFILL TUBE ASY V3236-04* WS2H INJECTOR TUBE ASY FOR A THRU H V3670-01**...

  • Page 21: Base Tank Adapters

    Drawing No. Order No. Description Quantity V3202-01 WS2H BASE V3419 O-RING 347 V3055 WS2H/2QC 6 INCH FLANGE BASE ASY or V3090 WS3 6 INCH FLANGE BASE ASY Quantity Drawing Order No. Description V3055 V3090 V3444 WS2H SCREW HEXCAP 5/16-18X2 SS...

  • Page 22: V3158-04 2" Drain Elbow ¾" Male Npt Without Silencer

    Page 22 WS2H and WS3 Drawings and Service Manual Order No. V3158-04 Description: WS2 Drain Elbow ¾” Male NPT without Silencer DRAWING ORDER DESCRIPTION NUMBER NUMBER V3983 WS2 DLFC ADAPTER H4615 CLIP RETAINING 474/WS1 V3162-007 WS1 DLFC 0.7 gpm for 3/4 V3162-010 WS1 DLFC 1.0 gpm for 3/4...

  • Page 23: V3008-05 2" Drain Fitting 1" Straight Male Npt Without Silencer

    WS2H and WS3 Drawings and Service Manual Page 23 Order No. V3008-05 Description: WS2 Drain Fitting 1” Male NPT Straight without Silencer DRAWING ORDER DESCRIPTION NUMBER NUMBER V3166-01 WS1 FTG FLOW CONTROL BODY V3167 WS1 DRAIN FTG ADAPTER 1 V3163...

  • Page 24: V3079 And V3080 Npt And Bspt 1" And 1.5" Dlfc

    Page 24 WS2H and WS3 Drawings and Service Manual V3079 WS DLFC ASY 125 MNPT/15 FNPT, V3079BSPT WS DLFC ASY 125 MNPT/15 FBSPT, V3080 WS DLFC ASY 15 MNPT/15 FNPT and V3080BSPT WS DLFC ASY 15 MNPT/15 FBSPT Quantity Drawing Order No.

  • Page 25: V3051 And V3051 Bspt 2" Dlfc

    WS2H and WS3 Drawings and Service Manual Page 25 V3051 WS2 DLFC ASY NPT and V3051BSPT WS2 DLFC ASY BSPT Drawing No. Order No. Description Quantity V3052 WS2 DLFC Retainer ASY V3245 WS2 DLFC FLANGE INLET NPT V3245BSPT WS2 DLFC FLANGE INLET BSPT...

  • Page 26: V3764 And V3764Bspt 3" Dlfc Asy

    Page 26 WS2H and WS3 Drawings and Service Manual V3764 WS3 DLFC NPT ASY or V3764BSPT WS3 DLFC BSPT ASY Drawing Order No. Description Quantity V3190-090 WS1 DLFC 9.0 gpm for 1 Install One or More DLFC washers. DLFC washers must be purchased separately.

  • Page 27: V3063 And V3063Bspt 2" Motorized Alternating Valve

    WS2H and WS3 Drawings and Service Manual Page 27 V3063 MOTOR ALTERNATING VLV 2 NPT and V3063BSPT MOTOR ALTERNATING VLV 2 BSPT Drawing No. Order No. Description Quantity V3056 WS1.5&2ALT/2BYPASS AUTO CVRASY V3476 WS MOTOR ASY 8 FT V3272 WS2 SCREW 8X1 SS HEX SELF TAP V3262-01 WS1.5&2ALT/2BY REDUCGEARCVRASY...

  • Page 28: V3076 And V3076Bspt 2" Motorized Alternating Valve Rev2

    Page 28 WS2H and WS3 Drawings and Service Manual Order No. V3076 • Description: MOTOR ALT VLV 2 NPT REV2 or Order No. V3076BSPT • Description: MOTOR ALT VLV 2 BSPT REV2 Quantity Drawing No. Order No. Description V3076 V3076BSPT...

  • Page 29: V3098 And V3098Bspt 2" No Hard Water Bypass Mxf

    WS2H and WS3 Drawings and Service Manual Page 29 Order No. V3098 • Description: NO HARDWATERBYPASS 2INMXF NPT or Order No. V3098BSPT • Description: NO HARDWATERBYPASS 2INMXF BSPT Quantity Drawing No. Order No. Description V3098 V3098BSPT V3073 MAV/NOHWBY COVER ASY...

  • Page 30: V3083 And V3083Bspt 3" Motorized Alternating Valve

    Page 30 WS2H and WS3 Drawings and Service Manual Order No. V3083 • Description: MOTOR ALT VLV 3 NPT or Order No. V3083BSPT • Description: MOTOR ALT VLV 3 BSPT Quantity Drawing No. Order No. Description V3083 V3083BSPT V3696 WS3 MAV COVER...

  • Page 31: V3099 And V3099Bspt 3" No Hard Water Bypass Mxf

    WS2H and WS3 Drawings and Service Manual Page 31 Order No. V3099 • Description: NO HARDWATERBYPASS 3INMXF NPT or Order No. V3099BSPT • Description: NO HARDWATERBYPASS 3INMXF BSPT Quantity Drawing No. Order No. Description V3099 V3099BSPT V3696 WS3 MAV COVER...

  • Page 32: V3060 And V3060Bspt 2H Bypass Valve Auto And Manual

    Page 32 WS2H and WS3 Drawings and Service Manual V3060 WS2H BYPASS AUTO NPT, V3060BSPT WS2H BYPASS AUTO BSPT, V3061BSPT WS2H BYPASS MANUAL BSPT and V3061 WS2H BYPASS MANUAL NPT Quantity Drawing No. Order No. Description V3060 V3061 V3056 WS1.5&2ALT/2BYPASS AUTO CVRASY...

  • Page 33: V3053 Ws2H 2.5" Groove Lock Clamp

    WS2H and WS3 Drawings and Service Manual Page 33 V3053 WS2 2-1/2 GROOVELOCK CLAMP ASY Drawing No. Order No. Description Quantity V3053 WS2 2-1/2 GROOVELOCK CLAMP ASY V3290 WS2 GROOVE LOCK SEAL 2.5 V3269 WS2H NUT 5/16-18 SS HEX V3293...

  • Page 34: Error Codes

    Page 34 WS2H and WS3 Drawings and Service Manual WS2H/ WS3 Error Codes Possible Errors Code Description 1001 No Encoder Pulses 1002 Unexpected Stall, Main Drive 1003 Run Time To Long, Main Drive 14001 Message Queue Full 15003 Run Time To Long, Bypass Drive 15010 Run Time To Short, Bypass Drive Could Not Drive Offl...

  • Page 35: Trouble Shooting Guide

    WS2H and WS3 Drawings and Service Manual Page 35 WS2H/ WS3 Trouble Shooting Guide Problem Possible Cause Solution a. No power at electric outlet a. Repair outlet or use working outlet b. Control valve Power Adapter not b. Plug Power Adapter into outlet or...
  • Page 36 Page 36 WS2H and WS3 Drawings and Service Manual Problem Possible Cause Solution a. Bypass/ isolation valves in bypass a. Turn bypass/ isolation valves handles to position place in service position b. Meter is not connected to meter b. Connect meter to three pin connection...
  • Page 37 WS2H and WS3 Drawings and Service Manual Page 37 Problem Possible Cause Solution a. Low water pressure a. Check incoming water pressure – water pressure must remain at minimum of 25 psi b. Plugged, fouled, or incorrect b. Inspect and clean or replace injector,...
  • Page 38 Page 38 WS2H and WS3 Drawings and Service Manual Problem Possible Cause Solution a. Motor not inserted fully to engage a. Disconnect power, make sure motor is pinion, motor wires broken or fully engaged, check for broken wires, disconnected make sure two pin connector on motor...
  • Page 39 WS2H and WS3 Drawings and Service Manual Page 39 Problem Possible Cause Solution a. Motor failure during a regeneration a. Check motor connections then Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position. b. Foreign matter built up on piston b.
  • Page 40 Page 40 WS2H and WS3 Drawings and Service Manual Problem Possible Cause Solution 20. Err – 15010 = Motorized a. Foreign material is lodged in a. Open up Motorized Bypass or MAV for Bypass or MAV for NHBP valve Motorized Bypass or MAV for NHBP and check for foreign material.
  • Page 41 WS2H and WS3 Drawings and Service Manual Page 41 Problem Possible Cause Solution 1) Correct all errors on satellite units before attempting to reset error on master a. System is programmed for the a. Pressing any button while in the # of...
  • Page 42 Page 42 WS2H and WS3 Drawings and Service Manual Problem Possible Cause Solution a. Foreign material is lodged in MAV a. Open up MAV for separate source for separate source valve and check for foreign material. Press NEXT and REGEN buttons for about 3 seconds to resynchronize software with piston position.

  • Page 43: Standard Injector Graphs

    WS2H and WS3 Drawings and Service Manual Page 43 Order No. V3010-2B Order No. V3010-2A US Units US Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (psi) Pressure (psi) Order No. V3010-2D Order No. V3010-2C US Units US Units...
  • Page 44 Page 44 WS2H and WS3 Drawings and Service Manual Order No. V3010-2B Order No. V3010-2A Metric Units Metric Units Total Total Slow Rinse Slow Rinse Draw Draw Pressure (kPa) Pressure (kPa) Order No. V3010-2C Order No. V3010-2D Metric Units Metric Units...
  • Page 45 WS2H and WS3 Drawings and Service Manual Page 45...
  • Page 46 Page 46 WS2H and WS3 Drawings and Service Manual...
  • Page 47 WS2H and WS3 Drawings and Service Manual Page 47 Revision History: 7/14/2015 PAGE 27: V3110-01 WS1 DRIVE REDUCING GEAR PLAIN PAGE 28: V3110-01 WS1 DRIVE REDUCING GEAR PLAIN PAGE 29: V3110-01 WS1 DRIVE REDUCING GEAR PLAIN PAGE 30: V3110-01 WS1 DRIVE REDUCING GEAR PLAIN...
  • Page 48 Page 48 WS2H and WS3 Drawings and Service Manual Form No. V3215 – 9/13/2016 U.S. Patents: 6,402,944 • 6,444,127 • 6,776,901...

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