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Chariot CS20 Operating Instructions Manual

Iscrub 20
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86333220-CH
12/13/16
Operating instructions (ENG)
Read these instructions before using the machine.
iScrub 20
MODELS:
CS20
1.006-125.0
CSC20
1.006-133.0
CSX20
1.006-137.0
CSXC20
1.006-138.0
CS22SP
1.006-130.0
CSC22SP
1.006-134.0
Prior to Serial Number (14*)
See Serial number page or call
manufacturer.

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  • Page 1 20 Operating instructions (ENG) MODELS: CS20 1.006-125.0 CSC20 1.006-133.0 CSX20 1.006-137.0 CSXC20 1.006-138.0 CS22SP 1.006-130.0 CSC22SP 1.006-134.0 Prior to Serial Number (14*) See Serial number page or call manufacturer. Read these instructions before using the machine. 86333220-CH 12/13/16...

  • Page 2: Machine Data Log/Overview

    Machine Data Log/Overview OVERVIEW The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brush or pad, and then vacuums the soiled water back into the recovery tank.

  • Page 3: Table Of Contents

    Troubleshooting ......54 Battery Discharge Indicator Troubleshooting ..56 86333220 CS20...

  • Page 4: How To Use This Manual

    KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. The number on the lower left corner of the front cover is the part number for this manual. 86333220 CS20...

  • Page 5: Safety

    This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). SAVE THESE INSTRUCTIONS 86333220 CS20...
  • Page 6 Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant. L'utilisation d'autres brosses peut affecter sa sûreté. N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés). CONSERVER CES INSTRUCTIONS 86333220 CS20...

  • Page 7: Hazard Intensity Level

    Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries. Never allow metal to lie across battery tops. 86333220 CS20...
  • Page 8 Porter systématiquement des lunettes et des vêtements de protection lors d'une inter- vention sur les batteries ou aux alentours. Éviter tout contact de la peau avec l'acide contenu dans les batteries. Ne jamais placer d'objets métalliques sur le dessus des batteries. 86333220 CS20...

  • Page 9: Safety Label Locations

    REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapide. 86244300 PRV NO. 500955 WARNING LABEL CAUTION 86244310 PRV NO. 500956 CAUTION LABEL 86335010 (2X) CAUTION LABEL 86252520 PRV NO. 80885 BATTERY CAUTION 86333220 CS20...

  • Page 10: Operations

    3.0 dBA Vibration, hands - Cylindrical 1.5 m/s² Vibration, feet - Cylindrical 0.9 m/s² Uncertainty - Cylindrical 0.5 m/s² Sound pressure level - Cylindrical 71.5 dBA Sound pressure level - Cylindrical 84.7 dBA Uncertainty - Cylindrical 3.0 dBA 86333220 CS20...
  • Page 11 à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86333220 CS20...

  • Page 12: How This Machine Works

    Operations How This Machine Works The function of the recovery system is to vacuum the The Chariot® is a battery powered, self-propelled, hard soiled water back into the recovery tank. The recovery floor scrubber intended for commercial use. The system consists of the squeegee, vacuum motor, float appliance applies a cleaning solution onto a hard floor, ball, recovery tank.

  • Page 13: Components

    7. Recovery Sight Dome 1. Drive Control 8. Recovery Drain Hose 2. Scrub Controls 9. Scrub Deck Skirt 3. Control Console 10. Solution Cover 4. Pedal Platform 11. Solution Drain Hose/Solution Level Indicator 5. Solution Tank 12. Squeegee 6. Recovery Tank 86333220 CS20...

  • Page 14: Drive Controls

    Operations Drive Controls 86333220 CS20...
  • Page 15 The switch controls the direction of travel of the vehicle. The lighted arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch. 86333220 CS20...
  • Page 16 To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclock- wise), fast to the right (top position). The throttle pedal will always regulate the speed between 0 and maximum. SLOW FAST 86333220 CS20...
  • Page 17 After a few minutes of operation the indicator will give the correct charge level. 9. HOUR METER Records the number of hours the machine has been in scrubbing operation. This information is useful in deter- mining when to service the machine. 86333220 CS20...

  • Page 18: Scrub Controls

    This mode is used for deep cleaning. In this mode the machine will propel at a low speed. The ‘floating’ scrub deck and squeegee is in the down position. The water will flow. Water will automatically shut off in neutral and restarts when scrubbing is resumed. The vacuum will draw the water into the recovery tank. 86333220 CS20...
  • Page 19 In this mode the machine will propel at a slow speed. The scrub deck will lower. The solution will flow. The brush and water will shut off when the machine is in neutral. They will resume when propelling is resumed. 86333220 CS20...

  • Page 20: Scrub Controls-Squeegee

    Operations Scrub Controls-Squeegee DISK 1. Squeegee Latch 2. Squeegee Hose and Tube 3. Squeegee Wheels (3) 4. Double Scrub Support Cable 5. Double Scrub Cable Hook 86333220 CS20...
  • Page 21 5. Double Scrub Cable Hook The double scrub cable hook is the connection point for the double scrub support cable. Since the squeegee is raised and lowered by the scrub deck, the double scrub position is set manually. CYLINDRICAL 86333220 CS20...

  • Page 22: Pre-Run Machine Inspection

    The solution tank capacity filled to fill inlet not be hotter than 140° F (60°C) to prevent is 10 gallons (38 liters). The water must not be hot- damage to the tank. ter than 140° F (60°C) to prevent damage to the tank 86333220 CS20...

  • Page 23: Normal Scrubbing

    NOTE: Shut machine off immediately if water or foam is expelled from the machine. Solution flow is automatically shut off when brush motor stops. When brush motor is activated, flow automatically resumes. 86333220 CS20...

  • Page 24: To Stop Scrubbing

    To collect the solution and complete the Double Scrub operation, release both squeegee cable and turn the function knob to one of the normal scrubbing modes. DOUBLE SCRUB CABLE DOUBLE SCRUB HOOK Disk Machine 86333220 CS20...

  • Page 25: Emptying And Cleaning Tanks

    5. Replace the drain cap and secure drain hose. 6. If machine is to be stored, tilt the recovery tank back and prop the console up, partially opening each. RECOVERY DRAIN HOSE SOLUTION DRAIN HOSE STORAGE POSITION 86333220 CS20...

  • Page 26: Maintenance

    Check battery connections are tight. Clean battery cases and battery compartment. Check parking brake. Clean pivot points on squeegee and scrub deck. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tension. Check drive chain tension. 86333220 CS20...

  • Page 27: Batteries

    Maintenance Batteries 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86333220 CS20...
  • Page 28 AGM battery. L’entretien n’est pas nécessaire pour toutes les batteries. Les batteries AGM ne nécessitent pas d’entretien. N'essayez pas d'enlever les bouchons scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM. 86333220 CS20...

  • Page 29: Battery Maintenance

    Wear eye protection and protective clothing when working with batteries. Portez des lunettes de protection et des vêtements de protection lorsque vous travaillez avec des batteries. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86333220 CS20...

  • Page 30: Checking Battery Specific Gravity

    80°F (27°C): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). 86333220 CS20...

  • Page 31: Charging Batteries

    Portez des lunettes de protection et des vêtements battery acid balance and damage the machine. de protection lorsque vous travaillez ave c des batteries. Charge batteries in a well ventilated area. Chargez les batteries dans un endroit bien ventilé 86333220 CS20...
  • Page 32 3. If equipped with optional on board charger, tilt charger mount to rear of machine. 4. Disconnect battery pack from machine. 5. Use the proper size open end wrench to discon- nect main ground wire first and secure cable terminal away from batteries. REAR OF MACHINE 86333220 CS20...

  • Page 33: Battery Charger Programming

    3. Connect AC cord to outlet. All LED’s should be on. NOTE: If Red and green LED’s do not flash, repeat steps 1 and 2. 4. Wait 5 seconds, disconnect wires and unplug charger. 5. Programming is complete. 86333220 CS20...
  • Page 34 Check both the front and rear squeegee blades for damage and wear each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than half the original thickness. 86333220 CS20...

  • Page 35: To Remove Squeegee Assembly

    2. Remove the squeegee assembly from the machine. 3. Unscrew two yellow thumb screws. Remove bumper wheels and plastic end caps. 4. Slide squeegee blade(s) out the end of the squeegee. 5. Reverse procedure to install new blades. 86333220 CS20...

  • Page 36: Scrub Deck-Disk

    Maintenance DISK CYLINDRICAL Scrub Deck-Disk Scrub Deck-Cylindrical 1. Scrub Deck Side 1. Scrub Deck Side Squeegee 2. Scrub Brush Motor 2. Scrub Brush Motor 3. Scrub Deck Lift Actuator 3. Scrub Deck Lift Actuator 86333220 CS20...

  • Page 37: Scrub Brush-Disk

    The scrub brushes should be checked before each days work for wire, string, wear and damage. Scrub Brush-Cylindrical There are different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. White (Soft) Orange (Hi/Lo) Red (Medium) Green (Hard) 86333220 CS20...

  • Page 38: Replacing Or Installing Scrub Brushes (Disk)

    Lift deck shroud up and slide brush/pad assembly out. 6. Check that release lever/plate is completely closed and pad/brush is securely attached. NOTE: Damage to driver or brush could occur if not securely attached. 86333220 CS20...

  • Page 39: Replacing Or Installing Scrub Brushes (Cylindrical)

    1. Turn machine power off. 2. From right side of machine, lift squeegee latch and swing side squeegee outward to access brushes. Squeegee Latch 5. Close side squeegee and latch securely. 3. Press brush release. Brushes will drop downward. Remove old brushes. 86333220 CS20...

  • Page 40: To Replace Scrub Brush Motor - Disk

    6. Slide deck out from under machine on right side, orientation is determined from operators view. 7. Remove brush/pad. 8. Remove driver. 9. Remove three (3) screws securing brush motor to deck. 10. Remove brush motor. 11. Reverse steps to install 86333220 CS20...
  • Page 41 9. Slide deck out from under machine on right side, orientation is determined from operators view. 10. Remove metal cover over motor by removing 10 screws mounting to deck. 11. Remove screws mounting motor to drive housing and remove motor. 12. Reverse steps to install. 86333220 CS20...

  • Page 42: Scrub Deck Actuator Removal / Replacement

    5. Disconnect actuator from wiring harness. 6. From the underside of the machine, remove lower lifting pin from actuator. 7. Remove clevis pin from actuator upper bracket. 8. Lift actuator upward and free from machine. 9. Reverse steps to install. 86333220 CS20...

  • Page 43: Circuit Protection

    If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 1.5 Amp protects the brush deck lift actuator, horn & controller. 86333220 CS20...

  • Page 44: Solution

    Maintenance Solution CYLINDRICAL 1. Solution Strainer-Coarse 2. Shut-off Valve 3. Solenoid Valve 86333220 CS20...
  • Page 45 Shut off manual water supply valve on right side of machine. Disconnect the two (2) spade connections. The solenoid valve snaps into place, rock the solenoid valve back and forth while lifting to free it. Remove valve from supply hose. *See Serial Number Page. 86333220 CS20...

  • Page 46: Tank Assembly Removal

    Do not pull on the wires to disconnect be easily placed on to their support plate. the plugs. 18. Reverse the process for reassembly. Refer to the electrical diagrams for connection of the four limit switches. Use care not to bend the switch tabs. 86333220 CS20...

  • Page 47: Drive Unit Removal

    6. Locate and remove two mounting nuts and remove the drive unit from below. 7. To reinstall, reverse the process. 8. Note the small tab at the front of the drive unit frame should line-up with the notch in the mating plate. 86333220 CS20...

  • Page 48: Vacuum & Float Shutoff

    Maintenance Vacuum & Float Shutoff 1. Recovery Tank Float Shut-off 2. Vacuum Motor 86333220 CS20...

  • Page 49: Vacuum Motor Carbon Brush Replacement

    Spring inside brush housing will damage motor if brushes are allowed to wear away completely. [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less tan 3/8" (9.5mm) long. 86333220 CS20...

  • Page 50: Drive Motor

    8. Replace the gasket and cover, set the drive wheel straight ahead, set the steering wheel straight ahead, and gently align the steering shaft coupling and slide onto the lower shaft. 9. Slowly close the cover and make sure the shaft slides without binding. 86333220 CS20...

  • Page 51: Inclines

    Une surchauffe peut se produire si vous n'attendez pas les 5 minutes complètes. Drive gear disengaged Machine can be pushed or towed (slowly). When disengaged the machine rolls easily. Disengage on a level surface. Rotate lever firmly in direction of arrow. 86333220 CS20...

  • Page 52: Machine Tie-Downs

    Use all four corners of the machine with the tie-downs running out opposite directions. Tie-downs must be attached to the transporting vehicle securely. Recommended Tie-Down Points CONNECT FRAME VIEW FROM BOTTOM 86333220 CS20...

  • Page 53: Machine Tie-Downs (Deluxe)

    Use all four corners of the machine with the tie- downs running out opposite directions. Tie-downs must Recommended Tie-Down Points be attached to the transporting vehicle securely. CONN 86333220 CS20...

  • Page 54: Troubleshooting

    Float-ball shut-off engaged tank full Empty recovery tank Empty recovery tank. Use less or different Foam filling recovery tank detergent. Use defoamer Battery indicator light Battery needs charged Charge Battery flashing Controller is indicating a fault code See fault code table 86333220 CS20...
  • Page 55 Worn brush motor brushes Faulty limit switches or connection Check limit switches and connections Release squeegee from double scrub Squeegee won’t go down Squeegee in double scrub mode mode Deck won’t go down Actuator circuit breaker tripped Reset actuator circuit breaker 86333220 CS20...

  • Page 56: Battery Discharge Indicator Troubleshooting

    Make sure the controller connections are secure. An excessive voltage has been applied to the controller. Check the battery connections. This is usually caused by a poor battery connection. Blinks once every 5 seconds Sleep mode, cycle key switch 86333220 CS20...

  • Page 57: Parts

    Parts 86333220 CS20...

  • Page 58: Bumper

    Bumper 86333220 CS20...
  • Page 59 BUMPER, TRIM, GRAY 86276980 SCREW 5/16-18 X 2 HHCS SS 86010670 WASHER 5/16 FLAT SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT 5/16-18 HEX NYLOCK SS 86323950 PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 86327510 86333220 CS20...

  • Page 60: Bumper-Deluxe & Cylindrical

    Bumper-Deluxe & Cylindrical 86333220 CS20...
  • Page 61 SCREW 5/16-18 X 2 HHCS SS 86010670 WASHER 5/16 FLAT SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT 5/16-18 HEX NYLOCK SS 86323950 PAD, TIP SCR, KA50X16, PT OHS, WN1412, A2 86327510 86333910 BRACKET, TIE DOWN 86333220 CS20...

  • Page 62: Console

    Console 86333220 CS20...
  • Page 63 PART NO. QTY DESCRIPTION NOTES FROM 86276330 SCR, 1/4-20 X 1.25 CARRIAGE BZ 86279520 WASHER, 1/4 ID FLAT BLK 86317960 CONSOLE, CS20 DISK 86342490 CONSOLE, CSX20 DELUXE & CYLINDRICAL 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86010670 WASHER, 5/16 FLAT SS...

  • Page 64: Control Panel 1

    Control Panel 1 A TORQUE 45-55 IN-LBS A 18 86333220 CS20...
  • Page 65 86337210 SPACER, .14ID X .25OD X .38, NYL 86336110 RELAY, SPST-NO 86336100 CLIP, RELAY 86336090 CIRCUIT BOARD, 4 RELAY 86353610 CONTROLLER, CS20 (9*) 86326390 CONN, 8MM PITCH, 10 POSN 86005710 NUT, 1/4-20 HEX W/STAR 86313900 RELAY, 5A, 24V, 4PDT 86275260...

  • Page 66: Control Panel 2

    Control Panel 2 86333220 CS20...
  • Page 67 BOOT, SEAL PUSH BUTTON 11MM 86328180 BREAKER, 12A, 250VAC, 32VDC DISK 86349290 BREAKER, 25A, 250VAC, 32VDC CYLINDRICAL 86326350 KIT, CS20 ROTARY SWITCH 86316160 BREAKER, 18A, 250VAC, 32VDC 86315470 METER, HOUR, LCD 86314150 KNOB, SELECTOR SWITCH, SPDT 3 POSN MOM, 86313950...

  • Page 68: Decals - Disk

    Decals - Disk 86333220 CS20...
  • Page 69 Decals - Disk SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86328490 LABEL, RIGHT, iSCRUB 20 86328500 LABEL, LEFT, iSCRUB 20 86004970 LABEL WINDSOR LOGO DOMED 86328550 LABEL, SOLUTION LEVEL 86326360 LABEL, CONTROL PANEL 86335710 LABEL, BATTERY WIRING 86333220 CS20...

  • Page 70: Decals-Deluxe & Cylindrical

    Decals-Deluxe & Cylindrical 86333220 CS20...
  • Page 71 Decals-Deluxe & Cylindrical SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86342020 LABEL, WINDOSR DOMED LOGO 86326360 LABEL, CONTROL PANEL 86342000 LABEL, SIDE ISCRUB DLX DISK 86346630 LABEL, ISCRUB 22X SP CYLINDRICAL 86335710 LABEL, BATTERY WIRING 86333220 CS20...

  • Page 72: Drive-Lower

    Drive-Lower A TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C TORQUE 15 FT/LBS D TORQUE 60 IN/LBS AFTER 86333220 CS20...
  • Page 73 (11*) 86362140 SCREW, M6 X 12MM, HEX FLANGE, PLTD (13*) 86348490 NUT, WELD 5/16-18 X .38, TAB BASE, STL (13*) 86362130 SCREW, 5/16 X 1.50, SHCS, SS, FT (13*) 86362150 SCREW, M6 X 30MM, HEX FLANGE, PLTD (13*) 86333220 CS20...

  • Page 74: Drive-Chain

    Drive-Chain A TORQUE 78 IN/LBS 86333220 CS20...
  • Page 75 SCR, 1/4-20 X 1/2 HHCS 86274150 SCR, 1/4-20 X 1.75 HHCS 86232780 CHAIN MASTERLINK 12.7MM 86368600 WASHER, 2.50ODx1.25IDx.125THK, DELRIN 86279420 WASHER .75IDX1.25ODX.125THK NY 86278940 WASHER 1/4 ID X 1-1/4 OD PLT (11*) 86271370 NUT, 1/4-20 SERFLG STL ZNPLT 86333220 CS20...

  • Page 76: Drive Mounting

    Drive Mounting 86333220 CS20...
  • Page 77 BRACKET, LINKAGE MOUNT 86319730 BRACKET, LINKAGE MOUNT, LEFT 86331630 BRACKET, ROLLER GUIDE 86010670 WASHER, 5/16 X 3/4 SS 86276690 SCR, 5/16-18 X 1.75 CARR SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT, 5/16-18 HEX NYLOCK SS 86333220 CS20...

  • Page 78: Frame & Rear Wheels

    Frame & Rear Wheels 86333220 CS20...
  • Page 79 NOTES FROM 86326260 BRACKET, FRAME LEFT 86326250 BRACKET, FRAME RIGHT 86340610 ASM FRAME, CS20 INCLUDES ITEM 8 & 9 86326220 SPACER, FLG .887ID X 1.055D X .345LG 86318030 AXLE, 20MM X 562 MM 86369160 WHEEL, 6.00 X 1.58, GRY W/BEARINGS...

  • Page 80: On Board Battery Charger-Disk

    On Board Battery Charger-Disk 86333220 CS20...
  • Page 81 NUT, 5/16-18 HEX NYLOCK SS 86234390 CORD ASM, 16/3 SJTWX2M IEC 86198450 CLAMP, 5/16 DIA NYLON 86228990 BEARING FLG .314IDX.5002OD 86333070 METER, SPE BATTERY CHARGE 86198470 CLAMP, 9/16 DIA NYLON FOR REPLACEMENT, ORDER KIT # 86375240, KIT, DELTA Q CONVERSION 86333220 CS20...

  • Page 82: On Board Battery Charger-Deluxe & Cylindrical

    On Board Battery Charger-Deluxe & Cylindrical 86333220 CS20...
  • Page 83 86333070 METER, SPE BATTERY CHARGE 86198470 CLAMP, 9/16 DIA NYLON 86333940 BRACKET, CHARGER CORD 86006590 SCREW 10-32 X 1/2 PPHMS SS NP 86264940 CABLE TIE, 11.38" UL/CSA FOR REPLACEMENT, ORDER KIT # 86375590, KIT, DELTA Q CONVERSION DLX 86333220 CS20...

  • Page 84: Pedal Platform

    Pedal Platform 86333220 CS20...
  • Page 85 BRKT, LINEAR POT 86326140 PIN, DOWEL .25 X 2.75, STEEL 86318010 PEDAL, HEEL 86318000 PEDAL, ACCELERATOR 86317990 PLATFORM, OPERATOR 86311560 POTENTIOMETER ASM, LINEAR 86254970 SPRING, COMP 18MM OD X 83 X 2 86173330 WASHER, M5, FLAT, ISO7093, SS 86333220 CS20...

  • Page 86: Pedal Platform Mounting

    Pedal Platform Mounting 86333220 CS20...
  • Page 87 Pedal Platform Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86327510 SCR, KA50 X 16, WN1412 A2 SS 86198440 CLAMP, 1/4 PLASTIC CABLE SCR, KA50X25, PT OHS, WN1412, 86327910 PLTD 86173330 WASHER, M5, FLAT, ISO7093, SS 86333220 CS20...

  • Page 88: Recovery Tank

    Recovery Tank A TORQUE 15/17 IN/LBS 86333220 CS20...
  • Page 89 BRACKET, DRAIN HOSE *(3) 86007070 SCREW 5/16-18 X 1.00 PTHMS SS *(6) 86007650 SPACER, .438D X .317ID X .25L *(6) 86010670 WASHER 5/16 FLAT SS *(6) 86270830 NUT 5/16-18 HEX NYLOCK SS *(6) * SEE SERIAL NUMBER PAGE. 86333220 CS20...

  • Page 90: Scrub Brush/Pad Driver

    Scrub Brush/Pad Driver 10A - 10F 86333220 CS20...
  • Page 91 PLATE, BRUSH RELEASE 47623930 ROLLER BRUSH COMPLETE RED 47624090 ROLLER BRUSH COMPLETE WHITE 10C 47624100 ROLLER BRUSH COMPLETE ORANGE 47624110 ROLLER BRUSH COMPLETE GREEN 47624120 ROLLER BRUSH COMPLETE BLACK 41140100 MICROFIBRE ROLL COMPLETE BR 55/40 47624150 ROLL PAD BR55 86333220 CS20...

  • Page 92: Scrub Brush Deck-Disk

    Scrub Brush Deck-Disk A TORQUE 18 FT/LBS B TORQUE 20 FT/LBS 86333220 CS20...
  • Page 93 SPACER, .41 ID X .73 OD X .105T *(1) 86006870 SCREW #10B X 1/2 PHMS BLK 86335450 WASHER, #10 X .75 ODX.040. NYL, BLK 86324480 ACCESS COVER, BRUSH RELEASE * SEE SERIAL NUMBER PAGE ** CALL MANUFACTURER FOR SERIAL NUMBER 86333220 CS20...

  • Page 94: Scrub Brush Deck Mounting-Disk

    Scrub Brush Deck Mounting-Disk 86333220 CS20...
  • Page 95 SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86277030 SCR, 5/16-18X1.25 CARRIAGE S 86270830 NUT 5/16-18 HEX NYLOCK SS 86010670 WASHER 5/16 FLAT SS 86259410 WASHER THRUST.51 ID X1ODX.063 86228990 BEARING,FLNGD,.314ID X.502OD 86277130 SCR, 5/16-18 X 1.00 CARRIAGE SS 86333220 CS20...

  • Page 96: Scrub Deck Drive Assembly-Cylindrical

    Scrub Deck Drive Assembly-Cylindrical 86333220 CS20...
  • Page 97 SPACER SLEEVE 73432310 LOCKING RING 32X1,2 -ST-PH DIN 472 50560100 ROCKER BR-VS 56255070 BELT PULLEY 56Z 74011150 BALL BEARING 6002-2RS -WAELZLAGST DIN 6 73030390 SCREW M5x16 -St-A2R (In6Rd) * IF 50356840 IS METAL, ORDER 40350050, 40353810, 40353800, AND 50356840. 86333220 CS20...

  • Page 98: Scrub Deck-Cylindrical

    Scrub Deck-Cylindrical 86333220 CS20...
  • Page 99 WASHER 10 -A2 ISO 7090 50354290 LOCKING BAR SIDE PLATE 50354300 BRACKET SCRAPER LIP RIGHT 63304500 PRESSURE SPRING 40353780 MOTOR WITH PLUG 73061800 SCREW M5x10-A2-70 (In6Rd) 63431490 QUICK-FASTENER 73120260 WASHER 6 -A2 ISO 7090 73061960 SCREW M 6x30-A2-70 (IN6RD) 86333220 CS20...

  • Page 100: Scrub Deck Linkage-Cylindrical

    Scrub Deck Linkage-Cylindrical 86333220 CS20...
  • Page 101 86277470 SCR, 5/16-18 X 1.5 CARRIAGE SS 86347680 BRACKET, LINKAGE, TOP 86347910 FLNG BRNG, .375 X .44, NYL 86010680 WASHER 3/8 ID X 3/4 OD NYLON 86278330 SHOULDER BOLT, 3/8OD X 3/8L SS 86264920 CABLE TIE, 7" UL/CSA 86333220 CS20...

  • Page 102: Scrub Brush Deck Mounting-Cylindrical

    Scrub Brush Deck Mounting-Cylindrical 86333220 CS20...
  • Page 103 86277030 SCR, 5/16-18X1.25 CARRIAGE S 86270830 NUT 5/16-18 HEX NYLOCK SS 86010670 WASHER 5/16 FLAT SS 86259410 WASHER THRUST.51 ID X1ODX.063 86228990 BEARING,FLNGD,.314ID X.502OD 86010680 WASHER 3/8 ID X 3/4 OD NYLON 86010770 WASHER 7/16ID X1DX.08 FLT SS 86333220 CS20...

  • Page 104: Scrub Deck Lift

    Scrub Deck Lift A TORQUE 50 IN/OZ 86333220 CS20...
  • Page 105 PIN, CLEVIS, 1/4 X 2.50. PLTD *(2) 86279610 WASHER, SEAL 1/4X5/8OD SS 86338480 GUIDE PLATE ASM *(2) 86010630 WASHER 1/4 ID X 5/8 OD SS 86264940 CABLE TIE, 11.38" UL/CSA *(2) 86342240 SPACER, .81 X 1.06 X .125 *(4) *SEE SERIAL NUMBER PAGE 86333220 CS20...

  • Page 106: Solution Tank

    Solution Tank 86333220 CS20...
  • Page 107 SP CLAMP, 3/8 HOSE (D-SLOT) 86353710 PLUG, SOLUTION FILL *(10) 86326280 BRACKET, TANK BRACE 86321270 HOSE, 3/8ID WIREBOUND X 18" 86355660 TANK, SOLUTION, CS20 *(10) 86279630 WASHER, .344IDX1.130ODX.09T PLT 86010670 WASHER, 5/16 X 3/4 SS 86362610 VALVE, 36VDC SOLENOID *(16)

  • Page 108: Solution Tank-Deluxe

    Solution Tank-Deluxe CYLINDRICAL DISK DELUXE 86333220 CS20...
  • Page 109 SCREW 8 X 3/4 PFHT/S BLK ZINC 86317620 FLANGE, WITH O-RING 86317610 GASKET, 5.5 ODX4.5 IDX.06W/PSA 86232790 CHAIN,ASM, #10SS BD X 10" 86272020 NUT, 8-32 HEX THIN NYLOCK SS 86233150 SP CLAMP, 3/8 HOSE (D-SLOT) * SEE SERIAL NUMBER PAGE 86333220 CS20...

  • Page 110: Squeegee

    Squeegee ATTACHES TO FRAME 86333220 CS20...
  • Page 111 NUT, 10-32 HEX NYLOCK SS 86219690 KNOB, 1.5 OD X 5/16-18 86332400 LIFT BRKT, DOUBLE SCRUB 86332460 LANYARD ASSY, COILED CABLE 86395220 CLAMP, 1.75 X .5 WORM GEAR WING SS SQUEEGEE ASM, CS20 KIT, GUM 86338160 COMPLETE RUBBER 86333220 CS20...

  • Page 112: Squeegee-Cylindrical

    Squeegee-Cylindrical 86333220 CS20...
  • Page 113 END PIECE RIGHT 50319900 END PIECE LEFT SUCTION BAR PRE-ASSEMBLED 40353100 CURVED 86346020 VACUUM TUBE, SQUEEGEE 86336660 GRP, SQUEEGEE ASM. CYL 22IN COMPLETE 86349630 SCR, SET, M5 X 25MM, ISO4029, CP, SS 86024750 NUT, M5 HEX NYLOCK, SS 86333220 CS20...

  • Page 114: Squeegee Linkage-Cylindrical

    Squeegee Linkage-Cylindrical 86333220 CS20...
  • Page 115 5/16 X 5/8 LG SHOULDER BOLT, SS 86010630 WASHER 1/4 ID X 5/8 OD SS 86271870 NUT, 1/4-20 HEX NYLCK THIN SS 86348670 WASHER, 1.26ID X 1.70OD X .065 THK 86348300 WEAR PAD, LIFT, SQGE 86351350 WASHER, .260 X .625 X .031, NYL, BLK 86333220 CS20...

  • Page 116: Steering

    Steering 86333220 CS20...
  • Page 117 DELUXE & CYLINDRICAL 86271610 NUT 5/8-18 HEX NYLOCK THN 86279420 WASHER,.75IDX1.25ODX.125THK NY 86228790 BEARING FLANGE .88ODX.75IDX.75 86339320 SHAFT, STEERING KIT CS20 86339330 SHAFT, STEERING ASM DELUXE & CYLINDRICAL 86234810 COVER, STEERING WHEEL 66403520 CAP STEERING WHEEL WINDSOR DELUXE & CYLINDRICAL 86333950 BEARING, .75ID X 1.0OD X .63...

  • Page 118: Vacuum

    Vacuum See maintenance section for motor mounting details. 86333220 CS20...
  • Page 119 CABLE TIE, 3.5" UL/CSA 86327500 MOUNT, VIBRATION 86012210 VAC MOTOR, 36VDC 2ST TD 86135310 BRUSH SET, 24/36V VAC, WINDSOR 86217750 ELBOW, VAC MUFFLER 90 DEG DELUXE ONLY 86264940 CABLE TIE, 11.38" UL/CSA DELUXE ONLY 86222220 MUFFLER, VACUUM FOAM 172 DELUXE ONLY 86333220 CS20...

  • Page 120: Wiring-Battery

    Wiring-Battery MAIN WIRING HARNESS 86333220 CS20...
  • Page 121 BATTERY, 12V 114A/H AGM NOT SHOWN 86270920 SP NUT, 6-32 HEX NYLOCK SS 86279450 WASHER, #6 FLAT SAE PLTD 86274710 SCR, 6-32 X 1.0 PPHMS 86271910 NUT, 5/16-18 FLEXLOCK NOT SHOWN 86006560 SCREW 5/16-18 X 1 HHCS SS NOT SHOWN 86333220 CS20...

  • Page 122: Wiring-Diagram -From Serial No. *(5)

    Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 123 Wiring-Diagram -From Serial No. *(5) SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326170 HARNESS, OPERATOR PLATFORM 86333100 HARNESS, CS20 MAIN ACTUATOR HARNESS, CS20 MAIN POT AND 86333110 BRAKE 86333120 HARNESS, CS20 MAINCHARGER 86333130 HARNESS, CS20 MAIN TRACTION 86333140 HARNESS, CS20 MAIN VACUUM 86333150...
  • Page 124 Wiring-Diagram-From Serial No. *(5) 86333220 CS20...
  • Page 125 Wiring-Diagram -From Serial No. *(5) SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86338100 HARNESS, PANEL CS20 86352310 HARNESS, I-DRIVE GND 86354730 DIODE, TVS (8*) DESCRIPTION CIRCUIT BREAKER-BRUSH CIRCUIT BREAKER-VACUUM MOTOR CIRCUIT BREAKER-DRIVE CONTROL G1-G3 BATTERY 12V/70Ah SIGNAL LAMPS REVERSE DIRECTION...
  • Page 126 Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 127 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...
  • Page 128 Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 129 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...
  • Page 130 Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 131 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...

  • Page 132: Wiring-Diagram -From Serial No. *(5)

    Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 133 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...

  • Page 134: Wiring-Diagram -From Serial No. *(5)

    Wiring-Diagram -From Serial No. *(5) 86333220 CS20...
  • Page 135 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...

  • Page 136: Wiring-Diagram -From Serial No. *(5)

    Wiring-Diagram -From Serial No. *(5) FRONT HOURS FAST SLOW BACK i-DRIVE i 36-70 36VDC/ 70A X0 X2 i-DRIVE i 36-70 36VDC/ 70A X0 X2 H1/H2 86333220 CS20...
  • Page 137 BUTTOM REVERSE FORWARD HORN BUTTON MICROSWITCH-COVER MIRCOSWITCH-VACUUM MICROSWITCH-BRUSH PROGRAM SWITCH MICROSWITCH-MID MIRCROSWITCH-LOWER CHARGER S-UP-SDOWN MICROSWITCH HOURS METER V1-V2-V3-V4-V5-V6-V7-V8-V9 DIODE V-UP & V-DOWN DIODE-MOTOR M4 TVS DIODE TERMINAL BLOCK X6-X7-X8-X11-X12 DEUTSCH CONNECTOR X9-X10-X13 PACKARD CONNECTOR FASTON TERMINAL BRAKE ELECTOVALVE WATER 86333220 CS20...

  • Page 138: Wiring-Control Panel -Prior To Serial No. *(5)

    PIN 2 - BRAKE NEGATIVE PIN 13 - 33-BLK PIN 2 KA1-PIN 5 KA1 PIN 1 - BRAKE POSITIVE PIN 14 - 9-VIO RESISTOR 270OHM 5W PIN 9 KA1-PIN 13 KA1 PIN 13 K2-PIN 17 TB G TORQUE 45-55 IN-LBS 86333220 CS20...
  • Page 139 Wiring-Control Panel -Prior to Serial No. *(5) SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326190 HARNESS, MAIN PANEL 86261210 DIODE ASM, 76008 X 76008 86003410 DIODE ASM, 76075 X 76075 86333220 CS20...

  • Page 140: Wiring-Main Harness -Prior To Serial No. *(5)

    VACUUM MOTOR DIAGRAM H DIAGRAM J DIAGRAM P DIAGRAM U 2/BLU 6/VIO 7/GRN 1/BRN 11/BLK 2/BLU 8/ORG 12/RED 13/RED 9/VIO 5/ BLK 1/BRN OPEN 10/BLK BOTTOM POSITION SWITCH BRUSH SWITCH INTERLOCK SWITCH MICRO SWITCH CONNECTOR INDICATES OPTIONAL ACCESSORY 86333220 CS20...
  • Page 141 Wiring-Main Harness -Prior to Serial No. *(5) SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86333100 HARNESS, CS20 MAIN ACTUATOR HARNESS, CS20 MAIN POT AND 86333110 BRAKE 86333120 HARNESS, CS20 MAIN CHARGER 86333130 HARNESS, CS20 MAIN TRACTION 86333140 HARNESS, CS20 MAIN VACUUM...

  • Page 142: Wiring-Diagram -Prior To Serial No. *(5)

    -X13 -X10 -X14 -X12 38/WS 37/RS 36/GR 41/GE 34/WS 9/VI 39/VI 20/GE 32/GR 33/SW -KSI 18/OR -ESTOP 35/GR 11/RS -LED DIR LED 1.135 19/BN -REV -CHARGER SOLBRAKE -BSH -COIL -INTERLOCK -ROTARY -RW-6 -TRACTION -RW-2/3/5 -VAC OFF -POT -GND 86333220 CS20...
  • Page 143 +Ubatt 47/RT 52/WS -BRUSH -VAC -ESTOP 45/RT 51/WS 46/RT -KSI DIR LED 16/BL /2.239 -PLATFORM 17/WS 31/BL 17/WS 3.306 -K1. -K2. -HORN 14/SW /1.143 -WATER -BRK-REV(K2) -REV 6/SW HOUR 23/OR 21/GE -FWR -LED1 -LED2 -HORN -FWRSW 55/SW -GND 86333220 CS20...

  • Page 144: Wiring-Diagram -Prior To Serial No. *(5)

    1.137 -KA1 13/RT MICRO -KA1 31/BL -KA1 -KA1 LOWER MICRO -KA1 PIN6 PIN4 -KA1 30/RS 32/GR 34/WS 28/BL /3.331 /3.332 /3.334 /3.335 /3.338 29/SW /3.342 /3.317 /3.317 /3.342 /3.342 /3.342 POLE3 POLE2 POLE1 3/WS 4/GE 33/SW PIN13 ACTUATOR 86333220 CS20...

  • Page 145: Suggested Spare Parts

    86332510 BOOT, SEAL PUSH BUTTON 11MM 86313950 SWITCH, SPDT 3 POSN MOM, ARROW 86007170 SWITCH, KEY 2 POSITION 86314150 KNOB, SELECTOR 98408880 KIT, CS20 ROTARY SWITCH 86302360 DRAIN HOSE 86199840 FLOAT SCREEN CAGE ASSY (SLIP) 86331980 BRUSH SET, 8.633-197.0 SCRUB MTR 86135310 BRUSH SET, 24/36V VAC, WINDSOR 86007970 STRAINER, 3/8 IN.

  • Page 146: Serial Numbers

    10061330001912, 10061420000120 10061250002046, 10061300000018, 10061330002230, 10061340000031, 10061370000288, 10061380000307 10061250002119, 10061300000025, 10061330002290, 10061340000033, 10061370000314, 10061380000357 10061250002130, 10061300000027, 10061330002307, 10061340000038, 10061370000328, 10061380000361, 10061250002172, 10061300000029, 10061330002350, 10061340000041, 10061370000354, 10061380000387 10061250002391, 10061300000073, 10061330002581, 10061340000507, 10061370000477, 10061380000504 10061250002240, 10061300000046, 10061330002460, 10061340000050, 10061370000378, 10061380000447 86333220 CS20...

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Csc20Cs22spCsc22spCsx20

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