DV-SP500 Ref. No. 3724 072002 SERVICE MANUAL SERVICE MANUAL DVD PLAYER DV-SP500 MODEL OPEN/CLOSE OPEN/CLOSE ON/STANDBY ON /ST ANDB Y STANDBY STANDBY ANGLE AUDIO SUBTITLE ANGLE AUDIO SUBTITLE LAST M COND. M DIMMER DISPLAY LAST M COND. M DIMMER DISPLAY...
DV-SP500 SPECIFICATIONS General Power supply AC 100 – 240 V, 50/60 Hz Power consumption 15 W Power consumption (standby mode) 2.6 W Weight 3.4 kg External dimensions 312 mm (W/H/D) Signal system PAL/Auto mode Regional restriction code U.S.A. and Canadian area...
Page 3
DV-SP500 SERVICE PROCEDURES-1 1. Replacing the fuses 2. Safety-check out (Only U.S.A. model) This symbol located near the fuse indicates that the After correcting the original service problem perform the fuse used is show operating type, For continued protection against...
Page 4
DV-SP500 SERVICE PROCEDURES-2 4. Remove the solder of Laser Diode shorting Connect Pickup and DVD main circuit PC board by FFC(3 pcs). Fix it with the DVD Mechanism Remove the solder of Laser Diode shorting on Pickup. Connect total unit of DVD Mechanism (DVD Main PCB + Mechanism) to output terminal.
DV-SP500 EXPLODED VIEW E903 Z101 Z103 Z102 Z104 To DVD Z104 Mechanism To DVD Mechanism Z100 E701 E702 : Torque 1.6+/-0.5kgf P351 S731 MUP only E204 MJJ only E903...
Page 7
DV-SP500 EXPLODED VIEW PARTS LIST-2 CHASSIS SECTION REF. REF. PART NO. DESCRIPTION PART NO. DESCRIPTION 1H492510-1A NAPS-7610-1A, AC inlet terminal 24150020A NGPS-0020-120V, Power PC board assy <MDD/MDC> supply unit <MDD/MDC> 1H492510-1B NAPS-7610-1B, AC inlet terminal 24150021A NGPS-0021-100V 240V, PC board assy <MUT/MUK>...
DV-SP500 EXPLODED VIEW (LOADING MECHANISM) / PARTS LIST EXPLODED VIEW (LOADING MECHANISM) / PARTS LIST Z101 : DVD Mechanism DB-VLD301 GEM1036 GEM1036 To DVDM CN151 Lubricating Oil GYA1001 Lubricating Oil Lubricating Oil GYA1001 GYA1001 Parts list REF.NO REF.NO PART NO.
Page 9
DV-SP500 EXPLODED VIEW (LOADING MECHANISM) / PARTS LIST EXPLODED VIEW (LOADING MECHANISM) / PARTS LIST Z101 : DVD Mechanism DB-VLD301 GEM1036 GEM1036 To DVDM CN151 Lubricating Oil GYA1001 Lubricating Oil Lubricating Oil GYA1001 GYA1001 Parts list REF.NO REF.NO PART NO.
DV-SP500 EXPLODED VIEW / PARTS LIST TRAVERSE MECHANISM ASSY 17 (Torque : 0.12+/- 0.01 N m) 4 (Adjustment Screw) 4 (Adjustment Screw) (Torque : 0.12+/- 0.01 N m) 17 (Torque : 0.12+/- 0.01 N m) TRAVERSE MECHANISM ASSY-S PARTS LIST Mark No.
DV-SP500 BLOCK DIAGRAM U3 : AC INLET PC BOARD U20 : Power supply unit NGPS-0021-100V - 240V <MUT,MUS,MUR,MUK,MUP> DB-VPB307 NGPS-0020-120V <MDD,MDC> DVD Traverse Mechanism PICK UP U1 : OUTPUT TERMINAL PC BOARD D Terminal NAAR-7506 Clock Generator DRAM SDRAM IC712...
DV-SP500 SCHEMATIC DIAGRAM -1 : OUTPUT TERMINAL PC BOARD P291 D Terminal MJJ2N Only Q 2 6 6 NAETC-7608 <MJJ> only OPTICAL_OUT S C K NAAR-7605 R 2 7 2 S C K R N 2 4 0 3 C 3 5 4...
Page 13
SCHEMATIC DIAGRAM -1 : OUTPUT TERMINAL PC BOARD S C K NAAR-7605 S C K C 3 5 4 C 3 5 5 2 3 2 S O 2 3 2 S O L 3 5 1 B K 1 6 0 8 L M 1 8 2 - T 0 2 0 0 2 0 C 3 5 6...
Page 14
DV-SP500 P291 D Terminal MJJ2N Only Q 2 6 6 NAETC-7608 <MJJ> only OPTICAL_OUT R 2 7 2 R N 2 4 0 3 Q 3 5 1 C 3 6 0 Q 2 6 5 C 2 7 0...
Page 15
SCHEMATIC DIAGRAM - 2 : DISPLAY CIRCUIT PC BOARD R 7 4 7 R 7 4 8 R 7 4 9 Q 7 0 5 (NADIS-7606) 3 9 0 4 7 0 8 2 0 R E M S E N S Destination R720 R721...
Page 16
DV-SP500 T o P 9 0 2 : STANDBY LED C N 2 PC BOARD (NADIS-7612) R 7 4 9 R 7 5 0 R 7 7 1 R 7 7 2 : POWER SUPPLY UNIT 8 2 0 1 . 8 K 3 .
Page 27
DV-SP500 CLOCK GENERATOR Page 1 R489 : The power supply is shown with the marked box. : AUDIO (DIGITAL) SIGNAL ROUTE CN401...
Page 28
DV-SP500 SCHEMATIC DIAGRAM (Page 3) Z100 :Main circuit PC board (DB-VPB306/301) <MUP> model only <MUP> model only IC806 IC806 : RF (VIDEO) SIGNAL ROUTE (VD) : VIDEO DATA SIGNAL ROUTE (AD) : AUDIO DATASIGNAL ROUTE To SCRUT 7,21, 68, 188P...
Page 29
SCHEMATIC DIAGRAM (Page 3) Z100 :Main circuit PC board (DB-VPB306/301) To SCRUT 7,21, 68, 188P IC712 4M MSM51V17805D-60TS (VD) Page 1 IC201 Page 1 R334 Page 2/ IC601 to Page 1 Page 3 IC 801 Page 2 IC 601 Page 1 IC 201...
Page 30
DV-SP500 <MUP> model only <MUP> model only IC806 IC806 : RF (VIDEO) SIGNAL ROUTE (VD) : VIDEO DATA SIGNAL ROUTE (AD) : AUDIO DATASIGNAL ROUTE : AUDIO SIGNAL ROUTE : AUDIO (DIGITAL) SIGNAL ROUTE DCS2 from AVFrom AV1 88 pin IC801...
Page 31
DV-SP500 SCHEMATIC DIAGRAM (Page 4) Z100 :Main circuit PC board (DB-VPB306/301) Except <MUP> model (VD) : VIDEO DATASIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE Page 3 : C SIGNAL ROUTE : Y SIGNAL ROUTE (Cb) : Cb SIGNAL ROUTE...
Page 32
SCHEMATIC DIAGRAM (Page 4) Z100 :Main circuit PC board (DB-VPB306/301) Page 3 Page 2 (VD) (VD) (Cr) (Cr) (Cr) (Cb) (Cb) (Cb) Progresive converter circuit is not used European model Page 3 (Cr) (VD) (VD) (Cr) (Cb) (Cb) Page 2...
Page 33
DV-SP500 Except <MUP> model (VD) : VIDEO DATASIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE : Y SIGNAL ROUTE (Cb) : Cb SIGNAL ROUTE (Cr) : Cr SIGNAL ROUTE : AUDIO SIGNAL ROUTE (Cr)
DV-SP500 PC BOARD CONNECTION DIAGRAM NAPS-7610 D Terminal Inlet terminal <MJJ> model only PC board : NAAR-7605 P982A P982B Z100 : Main circuit PC board Output terminal PC board P104 V+12V VSEL1 : NAETC-7614 CN120 CN251 VSEL2 IC701 SCART Terminal PC board...
Page 35
DV-SP500 PRINTED CIRCUIT BOARD VIEW Except <MUP> model Z100 : Main circuit PC board DB-VPB306 SIDE A...
Page 36
DV-SP500 PRINTED CIRCUIT BOARD VIEW Except <MUP> model Z100 : Main circuit PC board DB-VPB306 SIDE B...
Page 37
DV-SP500 PRINTED CIRCUIT BOARD VIEW <MUP> model only Z101 : MAIN CIRCUIT PC BOARD DB-VPB301 Bottom pattern and bottom silk...
Page 38
DV-SP500 PRINTED CIRCUIT BOARD VIEW <MUP> model only Z101 : MAIN CIRCUIT PC BOARD DB-VPB301 Top pattern and top silk...
Page 45
PRINTED CIRCUIT BOARD VIEW : STANDBY LED PC BOARD (NADIS-7612) S723 25137612 NCDIS-7612 Component side view Q722 DPS-5.3 Soldering side view WHITE P982B : POWER SWITCH PC BOARD (NASW-7613) P981B P981B 25137613 S991 NCSW-7613 Component side view...
DV-SP500 PRINTED CIRCUIT BOARD PARTS LIST-2 U2 : DISPLAY CIRCUIT PC BOARD U5 : STANDBY LED PC BOARD (NADIS-7606-1A/1B/1C/1D/1F)) (NADIS-7612-1A/1B/1C/1D/1F)) CIRCUIT NO. PART NO. DESCRIPTION CIRCUIT NO. PART NO. DESCRIPTION Transistor Q701 22241880R3 MPD780232GC-077-8BT Q721 2216340R2 or KRC107S or Q706...
Page 48
DV-SP500 MICROPROCESSOR TERMINAL DESCRIPTION Q701 : uPD780232GC No. SYMBOL FUNCTION DESCRIPTION No. SYMBOL FUNCTION DESCRIPTION VDD1 VDD1 Power supply, +5V P45/FIP37 SMP192LED Sampling rate 192LED control output pin P44/FIP36 SAMP96LED Sampling rate 96LED control output pin VSS1 VSS1 Ground pin...
Page 49
DV-SP500 Disassembly of the Traverse Mechanism Assy-1 Remove the top cover and Tray Panel. Remove the Loading Mechanism Assy (Screws 4). Remove the Tray panel and Front Panel. Remove a screw. Remove the Bridge (Screw 1). Cautions: Screw is locked with Silicone Adhesive.
Page 50
DV-SP500 Disassembly of the Traverse Mechanism Assy-2 When Removing The Pickup Assy Remove two screws. Remove the Pickup Flexible Cable. Cautions: Screw is locked with Screw Lock. Please lock it with Screw Lock when installs it. Screw lock Slider Hold Spring...
Page 51
DV-SP500 Disassembly of the Traverse Mechanism Assy-3 Styling the Pickup Flexible Cable Fold a edge of lining part of the Pickup Flexible Cable. Insert the Pickup Flexible Cable in connector, and lock it surely. Pickup Assy Bottom View Conducting plane...
DV-SP500 ADJUSTMENT PROCEDURE-2 MECHANISM ADJUSTMENT Tangential and Radial Height Coarse Adjustment START Cautions: Remove the servo mechanism. Because there is not a Spacer for height adjustment in Remove a Spacer for height adjustment adjustment after the second time, will keep it at need.
DV-SP500 ADJUSTMENT PROCEDURE-3 NECESSARY ADJUSTMENT POINTS Adjustment Points When Exchange Parts of Mechanism Assy Mechanical After adjustment, screw locks Exchange the Pickup 1, 2, 3 point with the Screw tight. Electric point Mechanical Exchange the Traverse Mechanism point Electric point...
Page 55
DV-SP500 FL TUBE VIEW Pin connection DVD-AUDIO DVD-AUDIO SACD V CD SACD V CD PBCRANDOM RANDOMMEMORY MEMORY 1A-B 1A-B LFE LAST LAST D.MIX D.MIX COND. PRO LOGIC PRO LOGIC TITLE TITLE GROUP GROUP CHP TRACK TRACK TOTAL TOTALREMAIN REMAIN COND.
Page 56
DV-SP500 UPGRADE OF FIRMWARE-1 Preparation Remote controller Part No. 24140451S Same as DV-S757 or DV-S555 Interface jig Part No. 0J13 Part No. GGF1348 RS-232C Cable (Straight type) When used 0J13 When used GGF1348 D-Sub 25 pin D-Sub 9 pin D-Sub 9 pin...
Page 57
NOTE: This is one example. 1. ok_down.exe C:dvsp500fw Rewriting tools 2. down.bat Rewriting tools 3. b1ck1048.sz0 Firmware program The file name changes with versions of the firmware. When new FW program is required, Please ask to ONKYO Technical Information Group. dvsp500fw...
Page 58
DV-SP500 UPGRADE FIRMWARE-3 Download procedures [NOTES] This procedure's picture is using Japanese PC. The program file name and the folder name etc. are examples. 1. Start, MS-DOS prompt using the start-up menu of PC. Windows of MS DOS prompt MS-DOS Prompt MS-DOS Prompt C: WINDOWS>_...
Page 59
DV-SP500 UPGRADE FIRMWARE-4 7. Setting the Region code. When display the TV monitor is "RIGIN INI", key input the rigoinal code by remote controller. * MDD1N and MJJ2N are automatically chosen. (Automatically witting) Destination RC-449DV (Slide SW: TV position) Transmission Code...
DV-SP500 ERROR MESSAGE ERROR CODE Error codes that are displayed on the FL display without using the remote control unit FL Display Possible causes Operation of the unit The sound may not out AV1 VER AV-1 chip is not a match with the program of system controller with the specific audio.
DV-SP500 TROUBLE SHOOTING No Power ON FL is not turned ON FL indication is unusual START Power ON Blow out fuse of the primary side Blow out micro-fuse on the POWER SUPPLY Unit. (Check the each voltage.) (P901(Output PCB) and CN2(Power supply unit)) FL controller IC (Q701) on the Display PCB Assy is damaged.
Page 71
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION Pin Function-1 t s i i l p l l e l a i e l l l a i e l l...
Page 72
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION Pin Function-2 Pin Function l a i e l l t s i t s i y t i c i t...
Page 73
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION IC861 : ADV7172KST Video Encoder Pin Layout 47 46 45 44 43 42 41 40 39 38 37 COMP1 DAC A DAC B DAC C DACD CSO_HSO DAC E 13 14 15 16 17 18 19 20 21 22 23 24...
Page 74
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION Pin Function . s l . s l l r t 0 " . " l a i t s i - l l i l p s " " l l t i c...
Page 75
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION IC807 : PD0274A Audio Quality Enhancer (AQE) Block Diagram IBS, TFS, IFS, LRIPOL, IFORM, CKSEL, TEST IBS, BES, DIR Bit Extension LRCK Pin Arrangement DAIN Input LRCK LRIN 2 Inter face 1 DAIN...
Page 76
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION Q301 : PCM1742KE (Digital/ Analog signal converter) Pin layout Terminal Description Name Pin Function Audio data bit clock input DATA Audio data digital input DATA L-channel and R-channel Audio data LRCK latch enable input...
Page 77
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION IC801 : M65774BFP MPEG2 Decoder IC 16M bit SDRAM Block Diagram SDRAM Bit Streem Descrambler Controller Bit Streem Input Interface Video Decoder Sub-picture Decoder Internal Display Processor Special Playback 16M DRAM Processor Host...
Page 78
DV-SP500 ICs BLOCK DIAGRAM/ TERMINAL DESCRIPTION Pin Function-2 Function n Function 84 VSYNC utput HSYNC l output put for external sync. CSYNC nal input OSDKEY ee-running clock) d normally Data transfer line with DRAM Open n i l e with DRAM...
Page 79
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION Pin Function-3 / I/O Pin Name / I/O n Function Pin Name Pin Function n i l Ground NMD9 n i l NMD7 n i l NMD8 Power supply n i l NCAS0...
Page 81
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION LC78652W-2 Pin Function t f i l l i t t i y t i t l i a i l t l i...
Page 82
DV-SP500 ICs BLOCK DIAGRAM / TERMINAL DESCRIPTION LC78652W-3 r r i signals 53 PP0/DVD CDB PP1/CRCERRB PP2/EVENT t i r l a i t f i l l i l i f t l i f t l i f...
Need help?
Do you have a question about the DV-SP500 and is the answer not in the manual?
Questions and answers