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Related Manuals for Dillenger Hunter BBS 2016
Summary of Contents for Dillenger Hunter BBS 2016
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Page 1: User Manual
HUNTER User Manual This manual describes how to safely complete final assembly and includes tips for use and maintenance This manual covers the assembly of: Dillenger Hunter BBS 2016 Dillenger Hunter Hub Drive Dillenger Hunter BBS 2015 English... -
Page 2: Thank You
THANK YOU Thank you for purchasing your new Dillenger electric bike! We know you’ll love it, and with some care it should last for a very long time. Please read through this manual carefully before beginning final assembly. SAFETY Mechanical Safety Check: Routinely check the condition of your bike. -
Page 3: Item Check List
ITEM CHECK LIST Each electric bike is assembled under the most strict quality control standards. Upon completion, each electric bike is test ridden by a technician inside the assembly factory to check that every function and adjustment on the bike is perfect. Item Check list: •... -
Page 4: Table Of Contents
CONTENTS THANK YOU SAFETY ITEM CHECK LIST SUMMARY OF FINAL SETUP UNBOXING MAIN PARTS ASSEMBLY FRONT WHEEL HANDLEBARS PEDALS SEAT BBS SHIELD INSTALLATION BATTERY OPERATION LCD OPERATION IMPORTANT POINTS CHARGING MAINTENANCE TROUBLE SHOOTING CONTACT US... -
Page 5: Summary Of Final Setup
SUMMARY OF FINAL SETUP Your Dillenger bike is fully assembled in our factory and tested to our high standards. To fit into an appropriately sized shipping carton to comply with the various courier networks, some basic parts of the bike are temporarily removed. This is so that the bike can fit into the shipping carton safely, and so that we can adequately package each part of the bike so that it is delivered in perfect condition. -
Page 6: Unboxing
UNBOXING Unboxing your Dillenger will be very exciting, but it’s important to take care when unboxing the bike as it’s possible to accidentally damage the bike or misplace crucial parts. It’s also much easier to unbox the bike with someone to help you. -
Page 7: Main Parts
MAIN PARTS After you’ve taken your Dillenger out of it’s shipping carton, you should have these parts: 1. The complete bike 2. Front wheel... - Page 8 3. handlebars (attached by the wiring) 4. Charger...
- Page 9 6. BBS Shield and Fixings Please note your keys will be securely fastened to the frame or handlebars of your bike. Make sure you do not lose these as they are coded and a replacement set can only be fitted in a Dillenger factory.
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Page 10: Assembly
ASSEMBLY FRONT WHEEL Start by loosening the 4 bolts at the bottom of the fork in order to remove the through axle. You will have to remove this axle to mount the front wheel and then the axle can be inserted and fastened. - Page 11 This stage shows the through axle almost in position: Once in place, tighten the through axle with the specialized nut provided:...
- Page 12 Secure the through axle in place by tightening the 4 bolts that were loosened to remove the through axle:...
- Page 13 Remove the packing shim/spacer from the caliper and re-attached as shown. If you tighten the caliper almost 100%, then engage the front brake lever, this will align the caliper and then you can tighten completely.
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Page 14: Handlebars
HANDLEBARS The handlebars will be connected by the cables and wires, all that’s required for final setup is to mount the handlebar stem onto the head tube as shown here: You can remove a number of the black spacer rings on the head tube, leaving 2. These 2 can be placed in any arrangement. - Page 15 Stem and handlebars are now in position on the headtube.
- Page 16 Fasten the stem onto the headtube. Tighten each side evenly. This is the final step in fastening the handlebars correctly.
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Page 17: Pedals
PEDALS All bicycles (electric bikes included) have left and right side pedals. Make sure you identify each one. This image shows how to identify each pedal. You can see the ‘R’ written on this pedal, denoting this is the right side pedal, to be used on the right side of the bike (if you were sitting on the bike). -
Page 18: Seat
SEAT This is the easy part. Simply insert your seat to the desired height (about hip height) as shown:... -
Page 19: Bbs Shield Installation
BBS SHIELD INSTALLATION New for 2016, we have designed a shield for the BBS motor to help protect the motor from the elements. Follow these steps to properly assemble and install the shield. If you have a Hunter with Hub Drive you can skip this step. First you must remove the bolt from the BBS motor as shown in the photos below. - Page 20 BBS SHIELD INSTALLATION CONTINUED... Now you should insert the BBS shield in between the two big washers as shown the the photos below. After this you must position the assembly so that it will mount to your bike easily. Make sure the nut is tightened at the end of the cutout of the mounting plate and that the angled part of the mounting plate is facing up.
- Page 21 BBS SHIELD INSTALLATION CONTINUED... Next, you can put two washers on the smaller bolt shown in the first photo below. Insert this bolt into the angled part of the mounting plate as shown in the second photo below. Two more washers should now be added to the bolt as shown in the third photo below. Now you should insert the skinniest bolt (shown in photo 4).
- Page 22 BBS SHIELD INSTALLATION CONTINUED... The spacer arrangement on the small bolt is shown here. The BBS shield can now be put in place, shown in photo 1 below, make sure not to drop any of the bolts or washers we just set in place. Before tightening this bolt, move any cables out of the way so that the middle of the three bolt holes are clear.
- Page 23 BBS SHIELD INSTALLATION CONTINUED... That completes the BBS shield installation! Your Hunter is now ready to ride!
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Page 24: Battery Operation
BATTERY OPERATION The battery for your Dillenger is the most expensive single component and the most crucial. The battery can be removed following these steps. Use the key provided to unlock the battery:... - Page 25 You must remove the battery to charge. For transport by car, we recommend taking the battery out of the bike and storing inside the car, in a safe place. When mounting the battery back into the frame, insert it in the same fashion that it was removed. The base of the battery should be inserted first.
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Page 26: Lcd Operation
LCD OPERATION We have an LCD manual on the product page online, or follow this link: Dillenger C955 manual (click here to download) -
Page 27: Important Points
IMPORTANT POINTS Please consider these important points for best use: 1. The keys for your bike are zip tied to your handlebars. You will have 2 keys so please keep one as a spare separately. 2. The battery light indicator on the battery is not an indication of battery charge. The only approximation of battery charge level is on the LCD display. -
Page 28: Charging
CHARGING 1. Plug the charger into the wall socket/ outlet, just like a laptop of mobile phone charger. 2. Check that one of the charger indicator lights glows green. 3. Plug the charger, (battery end) into the battery carefully, making sure it is all the way in. -
Page 29: Maintenance
Lastly (just to reiterate) it’s important that you charge the battery at least once every month to ensure the battery maintains a safe storage level. PLEASE NOTE Any modifications to any Dillenger product that isn’t approved by Dillenger will void your warranty. -
Page 30: Trouble Shooting
Trouble Shooting Dillenger’s troubleshooting advice will take you through a logical way to diagnose any issues that may arise during installation and use. Before commencing troubleshooting, disconnect all components. Do not short cut this process. There are countless times a loose plug has caused grief. By disconnecting all the plugs and then reconnecting just the crucial components, this will solve any loose plug issue. - Page 31 Please refer to display manual for error code definition and if display needed, report the error code to Dillenger in a service ticket. Check all connections to make sure all the plugs are all the way My kit looses power connected.
- Page 32 Make sure the tyre pressures are at optimum (ideal pressures are written on the tyre side wall) • Select the right gear for assisting up hills (the steeper the rise, the lower the gear needed) If you would like to submit a Dillenger service ticket, please go to this URL: Dillenger support site (link)
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Page 33: Contact Us
CONTACT US Dillenger Head Office 3/13 Olympic Circuit Southport QLD 4215 AUSTRALIA Tel.: +617 5532 9235 dillenger.zendesk.com www.dillengerelectricbikes.com © Dillenger 2016...
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