Nova Florida DELFIS Monothermal Installation, Use And Maintenance Manual

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DELFIS
Monothermal
INSTALLATION, USE AND MAINTENANCE
EN
Translation of the
original instructions (in
Italian)

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  • Page 1 DELFIS Monothermal INSTALLATION, USE AND MAINTENANCE Translation of the original instructions (in Italian)
  • Page 2 Dear Sirs, thank You for choosing and buying one of our products. Please read these instructions carefully in order to properly install, operate, and maintain the product. WARNING • We inform users that: • Boilers shall be installed by an authorised company under the requirements set forth by the prevailing rules, in full compliance with the prevailing regulations and standards.
  • Page 3 General notes for installing and maintenance technicians, and users This instruction manual is an integral and essential part of the product. It shall be supplied by the installer to the user who shall keep it carefully to consult it whenever necessary. This document shall be supplied together with the equipment in case the latter is sold or transferred to others.
  • Page 4 DANGER With gas fired boilers, take the following measures if you smell gas: • Do not turn on or off electric switches and do not turn on electric appliances. • Do not ignite flames and do not smoke. • Close the main gas cock. •...
  • Page 5: Table Of Contents

    Instructions for the user ............Control panel .......................................
  • Page 6 Fig. 1 Control panel ......................Fig.
  • Page 7 Tab. 1 Adjustment specifications ....................Tab.
  • Page 8: Instructions For The User

    1. Instructions for the user Control panel Fig. 1 Control panel A. DHW setting (+/- DHW). B. Parameter confirmation and information request. C. Operating status selection. D. Alarm reset and back to the starting page during parameter selection. E. LCD display. F.
  • Page 9 Ref. Description Steady on Flashing Flue cleaning function Indicates that you are accessing the flue indicator Flue cleaning function active. cleaning function. (for the installer) Displaying of the DHW temperature set- DHW indicator Boiler is in DHW mode. point. During parameter editing, the wrench Parameter editing indicator symbol stays on until the set datum is When edited parameter value is confirmed.
  • Page 10: Interpreting Boiler Status From Display Indications

    Interpreting boiler status from display indications 1.2.1 Normal operation Boiler in STANDBY mode Boiler in SUMMER mode No active function Flow temperature displayed Boiler in WINTER mode No active function Flow temperature displayed Boiler in CENTRAL HEATING ONLY mode No active function Flow temperature displayed Boiler in SUMMER mode Domestic hot water withdrawal...
  • Page 11: Boiler Operation

    Boiler operation 1.3.1 Switching on DANGER It is presumed that the boiler has been installed by a qualified installer, it has been commissioned and is ready to operate correctly. • Open the gas shut-off cock. • Turn the master switch installed ahead of the boiler to ON. •...
  • Page 12 1.3.4 DHW function Boiler electronics always gives priority to DHW over CH supply. To set the domestic hot water temperature, press DHW +/- buttons. The DHW temperature setting range is from +35 °C to +57 °C. During temperature setting, the symbol flashes on the screen and the DHW current temperature setting is displayed.
  • Page 13 1.3.7 Timed post-circulation function After each central heating, DHW or freeze protection request, the pump continues to be powered for 30 seconds. If a new central heating, DHW or freeze protection request is received during this period, the post-circulation function is cancelled in order to fulfil the request.
  • Page 14: Boiler Shut-Down

    Boiler shut-down The boiler shuts down automatically if a malfunction occurs. To determine the possible causes of malfunction (see Troubleshooting on page 44). Below is a list of shut-down types and the procedure to follow in each case. 1.4.1 Burner shut-down Fault code E01 is displayed flashing on the display in the event of burner shut-down due to missing flame.
  • Page 15: Fig. 2 Filler Cock

    1.4.4 Shut-down due to low water pressure Fault code E04 is displayed on the LCD display in the event of shut-down triggered by the water pressure switch. Fill the system by working on filler cock (A) (see Fig. 2 Filler cock). Water pressure must be 1÷1.3 bars while the boiler is cold.
  • Page 16: Maintenance

    1.4.6 Alarm due to (optional) Remote Control connection malfunction The boiler recognises whether or not there is a Remote Control (optional, not compulsory). If the boiler does not receive information from the Remote Control after the Remote Control itself is connected, the boiler attempts to re- establish communication for 60 seconds, after which the fault code E31 is shown on the remote control display.
  • Page 17: Technical Features And Dimensions

    2. Technical features and dimensions Technical features The boiler is equipped with an integrated gas atmospheric burner. The following models are available: • CTN open chamber, natural draught boiler with electronic ignition for heating and instantaneous DHW supply. The following power rates are available: •...
  • Page 18 2.1.3 Operating features • Electronic flame modulation in CH mode, with timed rising ramp. • Electronic flame modulation in DHW mode. • Flow freeze protection function: ON 5°C; OFF 30°C or after 15 minutes of operation if CH temperature > 5 °C. •...
  • Page 19: Dimensions

    Dimensions Fig. 3 Model CTN dimensions CH system flow - 3/4" DHW outlet - 1/2" Gas inlet - 1/2” Cold water inlet - 1/2" CH system return - 3/4” Technical features and dimensions...
  • Page 20: Boiler Layouts

    Boiler layouts Fig. 4 Boiler layout CTN Automatic by-pass CH system flow DHW temperature probe DHW outlet Motorised 3-way valve Gas inlet Modulating gas valve Cold water inlet Burner CH system return CH temperature double probe Ignition/detection electrode Mono-thermal heat exchanger Flue gas thermostat 10.
  • Page 21: Operating Data

    Operating data Burner pressures reported in the following page must be verified after the boiler has been operating for 3 minutes. Gas category: II2H3+ Gas mains pressure Min pressure at the Max pressure at the Fuel Nozzle [mm] [mbar] burner [mbar] burner [mbar] Natural gas G20 1,27...
  • Page 22: Erp And Labelling Data

    Description Max. output Min. output 30% load Heat loss from the boiler casing 3,04 4,24 Flue system heat loss with burner on 6,86 8,56 Flue system mass capacity 16,72 14,98 Flue temp. – air temp. °C CO2 value (methane/butane/propane) 5.7 / 6.7 / 7.3 3.0 / 3.5 / 3.7 Maximum heat output efficiency rating 90,1...
  • Page 23: Instructions For The Installer

    3. Instructions for the installer Installation standards This boiler must be installed in compliance with the laws and standards in force in the country of installation, which are herein considered as entirely transcribed. To find out about the gas category and technical specifications, refer to operation data and general features specified in the previous pages. DANGER Accessories and spare parts for installation and service procedures are to be supplied by the Manufacturer.
  • Page 24: Positioning The Boiler

    Positioning the boiler Each boiler is supplied with a paper template, found inside the packaging (see Fig. 5 Paper template). The template allows you to ensure that the pipes connected to the CH system, the DHW system and the gas mains, and the air intake/flue gas venting ducts are all laid out correctly during the realisation of the water system and before installation of the boiler.
  • Page 25: Installing The Boiler

    Installing the boiler DANGER Before connecting the boiler to CH and DHW networks, clean the pipes carefully. Before commissioning a NEW system, clean it to remove any metal chips due to machining and welding, and any oil and grease that might negatively affect boiler operation or even damage it in case they get inside it.
  • Page 26 DANGER The boiler is equipped with a safety device for flue gas exhaustion check. It is strictly forbidden to tamper with and/or prevent operation of such safety device. Should an air/flue gas system malfunction occur, the device will shut-down the boiler by interrupting the gas supply to the boiler and the LCD will display the E03 code.
  • Page 27: Fig. 6 Connections To The Chimney Of Open Chamber Models

    Connection to the chimney The chimney is indispensable for correct boiler operation; it must therefore comply with the following requirements: • it must be made of waterproof material and be resistant to flue gas temperature and related condensate; • it must have appropriate mechanical characteristics and low thermal conductivity; •...
  • Page 28: Checking Combustion Efficiency

    Checking combustion efficiency 3.6.1 Flue cleaning function • The boiler features a flue cleaning function which must be used to measure combustion efficiency during operation and to adjust the burner. • To activate the flue cleaning function, press and hold the buttons “Info” and “Reset” simultaneously for 5 seconds. The flow temperature and symbol are shown on the LCD.
  • Page 29: Hydraulic Connections

    Hydraulic connections 3.8.1 Central heating Prior to installing the boiler, the hydraulic system is to be cleaned in order to remove impurities; they could be present in system components and damage the pump and the heat exchanger. The CH outlet and return pipes must be connected to the respective 3/4” connectors M and R on the boiler (see Fig. 5 Paper template). When calculating the cross section of CH system pipes, bear in mind load losses induced by radiators, thermostatic valves, radiator gate valves, and the configuration of the system itself.
  • Page 30: Connection To Ambient Thermostat (Optional)

    3.10 Connection to ambient thermostat (optional) The boiler is designed to be connected to an ambient thermostat (optional, not compulsory). Ambient thermostat contacts must be properly sized in compliance with a load of 5 mA at 24 Vdc. The ambient thermostat cables must be connected to terminals (1) and (2) of the electronic board (see Wiring diagram) after eliminating the jumper supplied as a standard with the boiler.
  • Page 31: Tsp Parameters

    3.12 TSP parameters The boiler operation is controlled by several parameters. To modify parameters press buttons Reset and - CH together for 3 seconds. Scroll through the parameters by pressing CH +/- buttons. As soon as you reach the one to be modified, press ok. symbol turns on to indicate that you can edit the parameter value.
  • Page 32: Tab. 6 Limits To Be Set For Tsp Parameters And Default Values In Relation To Boiler Type (Tsp0) - Ii

    Configurable value Parameter Description Default values Notes range only with external probe Display of external temperature n.a. n.a. connected Display of flow temperature n.a. n.a. n.a. Nominal calculated flow only with external probe n.a. n.a. temperature connected Displaying of plate DHW n.a.
  • Page 33 3.12.1 Installation of the (optional) external probe and sliding temperature operation The boiler can be connected to an (optional) external temperature probe (optional, provided by the manufacturer) for sliding temperature operation. WARNING Only original external temperature probes supplied by the manufacturer must be used. If non-original external temperature probes are used, correct operation of the boiler and external probe cannot be guaranteed.
  • Page 34: Fig. 9 Thermoregulation Curves

    The figure shows the curves for a fictitious ambient temperature of 20°C.Parameter P10 allows selecting the curve value shown (see Fig. 9 Thermoregulation curves). If fictitious ambient temperature value is edited on boiler display, the curves shift up or down, respectively, by the same amount. With a fictitious ambient temperature setting of 20°C, for example, if you select the curve corresponding to parameter 1 and the outdoor temperature is - 4°C, the CH flow temperature will be 50°C.
  • Page 35: Filling The System

    3.13 Filling the system Once all boiler connections have been completed, CH system can be filled. The procedure is to be cautiously carried out, following each step: • Open the bleeding valves on all radiators and verify the boiler automatic valve operation. •...
  • Page 36: Starting Up The Boiler

    3.14 Starting up the boiler 3.14.1 Preliminary checks Before starting the boiler, check that: • The flue gas venting duct and the relevant terminal are installed in conformity with the instructions: with the boiler operating, there must be no leakage of combustion by-products from any of the gaskets. •...
  • Page 37: Wiring Diagram

    3.16 Wiring diagram 0CREMOTO04 SEXT SBC SBS SCS 2 3 4 5 6 7 8 9 10 11 1516 17 18 SR1 SR2 CN_C CN_C CN_E CN_H CN_H CN_B CN_J CN_A CN_A CN_D CN_D CN_M ACC1 CN_N CN_L CN_L CN_I X7 X6 X5 X4 X3 X2 CN_M CN_I...
  • Page 38: Tab. 7 Relationship Between "Temperature And Nominal Resistance" For Temperature Probes

    Internal connections DK : ....low water pressure swich SR1-SR2 : ..CH NTC probe 10k Ohm at 25°C B=3435 (double) TF : .
  • Page 39: Adaptation To Other Gas Types And Burner Adjustment

    3.17 Adaptation to other gas types and burner adjustment WARNING This boiler is built to run on the type of gas specified on the packaging and on the boiler rating plate. Any later transformation is to be exclusively carried out by qualified personnel, using manufacturer designed accessories and following the procedure and adjustment instructions for an accurate boiler setting-up.
  • Page 40 3.17.1 Gas valve setting Maximum heating output adjustment • Check the flow pressure value (see Operating data on page 21); • Remove the plastic cover A at the top of the modulator coil, protecting the pressure regulator adjuster screws; • Connect a pressure gauge to the pressure measurement point IN to check the input OUT and the output pressure; •...
  • Page 41: Testing The Boiler

    4. Testing the boiler Preliminary checks Before testing the boiler, it is recommended to check the following: • the flue gas venting duct and the relative terminal are installed in conformity with the instructions: there must be no leakage of combustion by-products from any of the gaskets.
  • Page 42: Maintenance

    5. Maintenance WARNING Any maintenance (and repair) work must only be carried out by qualified personnel. The user is strongly advised to have the product serviced and repaired by a service centre or qualified personnel. Appropriate boiler maintenance ensures efficient operation, environment preservation, and safety for people, animals and objects. The boiler must be serviced at least once every year.
  • Page 43: Combustion Analysis

    WARNING Should the boiler not operate correctly, while not posing danger to people, animals or property, notify the system supervisor both verbally and in writing. Combustion analysis The combustion parameters of the boiler, which have to be checked in order to determine efficiency and emissions, must be measured in compliance with applicable legislation and standards.
  • Page 44: Malfunctions, Possible Causes And Solutions

    7. Malfunctions, possible causes and solutions Troubleshooting BOILER MALFUNCTION PROBABLE CAUSE USER'S TASKS QUALIFIED PERSONNEL'S STATUS TASKS Check gas supply. Gas supply failure. Check gas supply cock or gas network safety valve intervention. Gas valve is disconnected. Contact qualified personnel Reconnect it.
  • Page 45 BOILER MALFUNCTION PROBABLE CAUSE USER'S TASKS QUALIFIED PERSONNEL'S STATUS TASKS Flow probe disconnected. Contact qualified personnel Reconnect it. E05** Flow probe not working. Flow probe faulty. Contact qualified personnel Replace it. DHW probe is disconnected. Contact qualified personnel Reconnect it. E06** DHW probe is not working.
  • Page 47 ATTENZIONE! se vedi questa pagina significa che devi aggiungere una pagina bianca in fondo al manuale This page is intentionally left blank...
  • Page 48 0LIBMEEN14 Fondital S.p.A. 25079 VOBARNO (Brescia) Italy - Via Cerreto, 40 Tel. +39 0365/878.31 Fax +39 0365/878.304 e mail: info@fondital.it www.fondital.com The manufacturer reserves the right to modify his/her products as deemed necessary, without altering the basic characteristics of the products themselves. Uff.

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