Taski Swingo 450B Technical Manual

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Edition: V1.10 / 2007

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Page 1 Technical Manual Edition: V1.10 / 2007...
Page 2: Table Of Contents
Technical Manual Index Foreword Target Technical Training Technical Manual Training DVD Conclusion Elementary Health & Safety Technical data Machine Range Technical Information Accessories & Additional Parts Technical procedures Required material Important information Subassemblies Electronical Schematics Software & Parameter Configuration Software ConfigBox (450/ 750/ 1250) Troubleshooting No water flow...
Page 5: Target
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical knowhow with our partners in the market. Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training, a Technical Manual and Training DVD.
Page 6: Training Dvd
Technical Manual Training DVD As supplement to the Technical Training and the Technical Manual we also produced a Training DVD which can be ordered at GTS. The Training DVD is intended as refresh and self-study tool and can also be used as medium for the technical training sessions.
Page 8: Health & Safety
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks as- sociated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition. All work, implemented on such machines should only be performed by trained per- sonnel in accordance with local regulations.
Page 9 Technical Manual other industrial, commercial, and consumer products Static electricity, a natural phenomenon, and consequently electrostatic discharge are the primary causes of a myriad of problems affecting industry, business and per- sonal life. These problems can be as simple as the shock resulting from walking across a carpet;...
Page 11: Technical Information
Technical Manual Technical Data Machine Range Description Rating plate 7513902 swingo 450 B B-model Co450 24Vdc 7513903 swingo 450 B BMS EURO Co450 24Vdc 7513904 swingo 450 B BMS UK Co450 24Vdc Table 1: Machine range Technical Information 3.2.1 Machine Profile Pos.
Page 12 Technical Manual Pos. Value Battery capacity (maintenance-free) (Ah)/C5 Battery autonomy (max.) Max. working speed km/h Internal charger BMS models Protection grade IPX3 Protection Protection class charger Approvals SEV/ TUV / OVE Vibration (m/s2) 0.25 Table 3: Technical Data 3.2.3 Dimensions and weights Pos.
Page 14: Brush System
Technical Manual Pos. Value (C27-324-6-II) 24V - 6A Primary 230 VAC 50/60 Hz Secondary 6 A at 27.8 V Fuse T 2.5 A Protection type IP 20 T 40 Power (W/ VA) 200/ 300 Approval Cable length / BMS cable - / 2.5 Table 5: Charger 3.2.5...
Page 15 Technical Manual 3.3.1 Accessories Draft No. Article 7510829 Pad drive harpoon grip 430 mm 8504750 Scrubbing brush standard 430 mm 8504800 Scrubbing brush washed concrete 430 mm 8504780 Scrubbing brush abrasive Table 8: Accessories 3.3.2 Options Draft No. Article 4122527 17605-71 PU Castor Wheel 100 4124749...
Page 17: Required Material
Technical Manual Technical procedures Required material 4.1.1 Material • Cable tie 200 mm 4023260 • Fuse 315 mA 4122605 • Fuse 75 A 4122607 • Fuse 10 A 4075130 • Self locking nut 4092870 • Self locking nut 4007200 • Lubricant Klüber Staburag NBU12 4122512...
Page 18: Important Information
Technical Manual Important information 4.2.1 General 4.2.1.1 Part reference Explicid mentioned parts are defined by references corresponing to the partslist on e-spares. E.g. Tank axle (02/118) corresponds to the partslist on e-spares, subassembly 2, Position 118. 4.2.1.2 Expendable parts If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine If you have to remove self locking nuts, you should substitute them by new ones...
Page 19: Subassemblies
Technical Manual Subassemblies 4.3.1 Handle (01) Picture 1: Handle open • Unscrew the cover (01/112) Carefully separate the cover from the handle to prevent cable damages • Carefully disconnect the cables from the electronic board (01/ 116) Reassembly Follow the steps in reverse order Tighten the power cable with a torque of 6 Nm to the cooler Refer to picture: Power cable electronics Take care that you position the cable from the control label (01/...
Page 20 Technical Manual Picture 2: Power cable electronics 4.3.1.1 Removing handle from the tank • Remove screws (01/130) • Remove the cover disks (01/131) • Remove the handle Reassembly Follow the steps in reverse order The screws (01/130) have to be tighten with a torque of 15 Nm Pay attention that the holes of the toothed wheel, sustaining disc and cover disk are in line before you place the handle The middle hole of the toothed wheel has to be positioned according...
Page 21 Technical Manual Reassembly Follow the steps in reverse order Fix the charger communication cable and the limit switch cable with sealing compound omnivisc (01/141) Refer to listing: Material 4.3.1.3 Removing handle bowl • The electronic board has to be removed (one of the 21 screws is located behind the electronic board) •...
Page 22 Technical Manual Picture 3: Bowden cable 4.3.1.5 Replacing toothed wheel • Remove the sustaining discs (01/129) • Pull the toothed wheel out of the articulation Reassembly Follow the steps in reverse order Service Lubricate the toothed wheel and articulation with: Klüber Staburag Refer to Material listing Check the condition of the O-rings The middle hole of the toothed wheel has to be in upper position...
Page 23 Technical Manual Picture 4: Toothed wheel position 4.3.1.6 Replacing handle position lock Service Lubricate the position lock and articulation with: Klüber Staburag Refer to Material listin 4.3.2 Brush drive unit (07) Adjustment Default setting: Eccentric disc (05/116): Position 4 Eccentric shaft (05/110): Position 6 31.
Page 24 Technical Manual Picture 5: Default setting eccentric shaft Do not use the locking lever (05/116) to tighten the eccentric shaft (05/110) Connect the wires of the brush motor and the cable strand on the connection block, matching the colours Position the hose and fix with a cable tie Refer to picture: Brush unit hose position Picture 6: Brush unit hose position 31.
Page 25 Technical Manual 4.3.2.1 Replacing belt (07/123) • Remove cover (07/129) • Remove the belt tensioning roller (07/120) • Remove the brush coupling (07/135) • Remove one screw (07/125) and loosen the others two • Move the axle over the positioner •...
Page 26 Technical Manual 4.3.3.1 Replacing complete squeegee mechanism The screw (06/101) has to be tightened with a torque of 70 Nm Service Lubricate the bearing plate, the squeegee mechanism support and the hexagon screw with: OKS 427 Lubricate the axle (04/130) and the adjusting nut of the squeegee bracket with: Synsetral Refer to Material listing 4.3.4...
Page 27 Technical Manual Picture 8: Switching point Position the axle (06/136) in the correct position. Refer to picture: Position axle Picture 9: Position axle 31. May 2007 Revision: V1.10 4-12 Copyright © 2007, JohnsonDiversey, Inc.
Page 28: Electronical
Technical Manual Electronical 4.4.1 Electronic board & connections Picture 10: Electronic print connections Magnetic valve GND (negative) Fuse 315 mA T ConfigBox/ Software Hours counter (optional) SW update (only at manufacturer) Micro switch Charger communication Control label Power 24V (batteries) Vacuum motor out (positive) Brush motor out (positive) 31.
Page 30 Technical Manual 4.5.2 Battery connection (10) Picture 12: Battery connection 4.5.3 Water & air flow 4.5.3.1 Water flow clear water Picture 13: Waterflow clear water Clear water tank Water regulation set Clear water filter Magnetic valve Angle nipple Brush 31. May 2007 Revision: V1.10 4-15 Copyright ©...
Page 31: Air Flow
Technical Manual Picture 14: Waterflow dirty water 4.5.3.2 Water flow dirty water Squeegee Tank cover assy Recovery tank 4.5.3.3 Air flow Recovery tank Tank cover assy Vacuum motor 31. May 2007 Revision: V1.10 4-16 Copyright © 2007, JohnsonDiversey, Inc.
Page 33: Configuration Software
The software is needed to read out data or to change/adjust certain parameters (It runs on electronics V2.0 or higher, default values on CD are according V2.4) 5.1.2 Requirements • TASKI swingo (series models) • Notebook • Adapter cable set 4122673 (17606-39): Software, Cable 5.1.3...
Page 34 Technical Manual 5.1.4 Minor malfunctions Make sure, that port COM1 is not occupied by other software applications, e.g. palm, modem etc. otherwise data exchange is not possible! 5.1.5 Parameter swingo (all models) 31. May 2007 Revision: V1.10 Copyright © 2007, JohnsonDiversey, Inc.
Page 35 07.0 swingo 450B - software u parameters.fm - 31. May 2007 Technical Manual Unit Parameter Description Machine Min. Default Step size To be pro- type V2.4 grammed Drive control Current limitation Time acceleration ramp forward Time braking ramp for- ward...
Page 36 07.0 swingo 450B - software u parameters.fm - 31. May 2007 Technical Manual Unit Parameter Description Machine Min. Default Step size To be pro- type V2.4 grammed Battery charger / int. B1/B2/B3 charger = 0 / ext. charger Battery charging time...
Page 37 07.0 swingo 450B - software u parameters.fm - 31. May 2007 Technical Manual Unit Parameter Description Machine Min. Default Step size To be pro- type V2.4 grammed Switching cycles dosing pump Service inter- Service interval E/B1/B2/B3 Service hours counter E/B1/B2/B3...
Page 38 07.0 swingo 450B - software u parameters.fm - 31. May 2007 Technical Manual Unit Parameter Description Machine Min. Default Step size To be pro- type V2.4 grammed Battery 2 LEDs (wet) B1/B2 22.8 0.05 Battery 1 LED (wet) B1/B2 21.8 0.05...
Page 39: Menu Guide
(B-models) or unplug first from mains power (E-models). Never directly touch the components on the board with your hand or fingers. 5.2.3 Requirements • TASKI swingo (series models) • Configbox • Adapter cable set 4122673 (17606-39): Software, Cable 5.2.4 Step by Step •...
Page 40 Technical Manual Function / Handling Configbox display • Switch on machine and press “SELECT” Swingo 450/ 750/ 1250 SW-Version: 2.XX • Read out machine type and software version • Parameter 11-13: 11: Brush Lowering with motor EBU, Battery and Charger •...
Page 41 Technical Manual Parameter de- Reada- Change Mains Eco 24V Power scription able 230- 240V Brush lowering with motor Battery type Battery charger exter- Running hours elec- tronics Running hours vac mo- Running hours brush motor Running hours drive motor Service interval Service hours counter reset Table 3: Parameter Configbox...
Page 43: No Water Flow
08.0 swingo 450B - trouble shooting.fm - 31. May 2007 Technical Manual Troubleshooting Processes described in the instruction of use are not mentioned here No water flow Part Position Order Do/ Perform Then Else Magnetic 10/134 4122936 • Check functionality of the Valve open &...
Page 44 08.0 swingo 450B - trouble shooting.fm - 31. May 2007 Technical Manual Part Position Order Do/ Perform Then Else • Make sure the batteries are Batteries V = > 24 V DC Check battery fuse Charge batteries/ (if possible power...
Page 45: Batteries Do Not Get Charged
08.0 swingo 450B - trouble shooting.fm - 31. May 2007 Technical Manual Batteries do not get charged Order Part Position Do/ Perform Then Else Charger 06/111 4123114 • Connect charger to the Input = Main volt- Check charger Check mains cord/...
Page 46: Brush Motor Does Not Switch On
08.0 swingo 450B - trouble shooting.fm - 31. May 2007 Technical Manual Brush motor does not switch on Part Position Order Do/ Perform Then Else Limit 05/123 4122743 • Check if the limit switch is Switch on/ off Check micro...
Page 48: Customer Data
Technical Manual Evaluation of machine condition Customer Data Customer Location Contact Table 1: Customer Data Machine Data Machine Type (SKU) Machine number Serial number Running hours Remarks Table 2: Machine Data Checks Checks Position Value Remarks 7.3.1 Handle • Disengaging lever 01/115 •...
Page 49 Technical Manual Checks Position Value Remarks • Filter basket 02/139 • Hoses • Charger jack 02/134 7.3.3 Vacuum unit, water outlet • Vacuum motor 03/107 • Water regulation set 03/122 On/Off 7.3.4 Squeegee group • Squeegee ajustment 04/128 • Blade condition 04/115 &...
Page 52: Spare Parts
Technical Manual Recommended spare parts General The parts are classified according to the importance of stocking: W: Wear and tear parts, basic for machines to run OM: Ordinary maintenance, needed for regular service visits without mayor breakdowns EM: Extraordinary maintenance, needed to overcome breakdowns of the machine and for regular preventative maintenance This list does not claim to be complete and is subject to change any time.
Page 53 Technical Manual Pos. No. Ord. No. Art. No. Description Class Note 4126089 17450-72 Sieve 4125513 17451-37 Float 4122571 8662/010 Selaing Profile 4076330 19501-69 Hose 4085430 18505-44 Hose 600 4033210 3866/104 Tapped Cap Red 4105120 17412-82 Dosing Cup 4033270 3866/103 Tapped Cap Blue 4124304 17451-31 Gasket...
Page 54 Technical Manual Pos. No. Ord. No. Art. No. Description Class Note 4096120 19511-34 Pedal Pad 4122743 17605-30 Limit Switch Table 5: Tool lowering unit 8.2.6 Chassis (06) Pos. No. Ord. No. Art. No. Description Class Note 4122563 17603-30 Castor Compl. Blue 4125935 17450-92 Battery Charger 6A...
Page 55 17607-61 Magnetic Valve 24 V 4095220 17563-33 Filter 4122607 4956/113 Fuse Cartrige 75A 4122779 17605-23 Jumper 4126733 17451-54 Key Set Swingo 450B 4122551 17603-71 Table 8: Magnetic valve, electrical parts 31. May 2007 Revision: V1.10 Copyright © 2007, JohnsonDiversey, Inc.
Page 57 10.0 swingo 450B - additional information.fm - 31. May 2007 Technical Manual Additional information Available GTS Newsletter/ Instructions Newsletter Date of is- Topic/ Modification Serial Tool SKU tool chine number version N2007/06 13.03.2007 Upper part/ Tank cover and B/ E...
Page 59 Technical Manual Revision Version Date Chapter • <Tamplate> V 1.10 31.05.2007 • Title • Technical data • Technical procedures • Evaluation of machine condition • Recommendet spare parts • Additional information • Revision • Appendix Table 1: Revision 31. May 2007 Revision: V1.10 10-2 Copyright ©...
Page 61 Technical Manual Glossar Foreword Foreword 1-1 Accessories 3-6 Additional information 9-2 Additional Parts 3-5 General 4-3, 8-2 Air 4-15 GTS Instructions 9-2 Articulation 4-7 GTS Newsletter 9-2 Axle 4-11 Handle 4-4, 4-5 Battery connection 4-15 Handle bowl 4-6 Belt 4-10 Handle position lock 4-8 Bowden cable 4-6 Health 2-2...
Page 62 Technical Manual Scution Power 3-5 Spare Parts 8-2 Squeegee mechanism 4-10, 4-11 Sustaining disc 4-5 Sustaining discs 4-7 Tank 4-5 Target 1-2 Technical Data 3-2 Technical Information 3-2 Technical Manual 1-2 Technical Training 1-2 Tool lowering unit 4-11 Toothed wheel 4-5, 4-7 Torque 4-11 Training DVD 1-3 Water flow 4-15...

Taski Swingo 450B Technical Manual

Technical Data

Troubleshooting

Recommended Spare Parts

Quick Links

Need help?

Questions and answers

Summary of Contents for Taski Swingo 450B

Page 2: Table Of Contents

Page 5: Target

Page 6: Training Dvd

Page 8: Health & Safety

Page 10: Technical Data

Page 11: Technical Information

Page 14: Brush System

Page 17: Required Material

Page 18: Important Information

Page 19: Subassemblies

Page 28: Electronical

Page 29: Schematics

Page 31: Air Flow

Page 33: Configuration Software

Page 39: Menu Guide

Page 42: Troubleshooting

Page 43: No Water Flow

Page 45: Batteries Do Not Get Charged

Page 46: Brush Motor Does Not Switch On

Page 48: Customer Data

Page 50: Outcome

Page 51: Recommended Spare Parts

Page 52: Spare Parts

Page 56: Additional Information

Taski Swingo 450B Technical Manual

Technical Data

Troubleshooting

Recommended Spare Parts

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Need help?

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Summary of Contents for Taski Swingo 450B

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