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Eurotherm 591H Manual
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Eurotherm 591H Manual

Eurotherm 591H Manual

590h series dc converter
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All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or
by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
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Summary of Contents for Eurotherm 591H

  • Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
  • Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. &RQW15...
  • Page 3 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Refer to page 5-1. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications.
  • Page 4 6DIHW\#,QIRUPDWLRQ (QFORVXUH Ensure that the enclosure this product is mounted in is suitable for the environment. This product may be IP00 or IP20 and hence requires further protection to avoid personal injury. *XDUGV The user must provide guarding and /or additional safety systems to prevent risk of injury and electric shock.
  • Page 5 &RQWHQWV &RQWHQWV##############################################################################################################3DJH &KDSWHU#4 ( 7 7 ,1* # 7 $ 5 7 ( ' ,QWURGXFWLRQ 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 404 6WDQGDUG#(TXLSPHQW 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111404 2SWLRQDO#(TXLSPHQW 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111404 (TXLSPHQW#,QVSHFWLRQ#DQG#6WRUDJH 11111111111111111111111111111111111111111111111111111111111111 404 $ERXW#WKLV#0DQXDO 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 404 • +RZ#WKH#0DQXDO#LV#2UJDQLVHG11111111111111111111111111111111111111111111111111111111111111111405 &KDSWHU#5 & 9 ( 5 9, ( : # 2 ) # 7 +( # 2 19( 5 7 ( 5 &RPSRQHQW#,GHQWLILFDWLRQ11111111111111111111111111111111111111111111111111111111111111111111111111111 504 8QGHUVWDQGLQJ#WKH#3URGXFW#&RGH 11111111111111111111111111111111111111111111111111111111111111111 505...
  • Page 6 &RQWHQWV &RQWHQWV##############################################################################################################3DJH &KDSWHU#: 5,36#$1'# $8/7# ,1',1* Refer to the Product Manual &KDSWHU#; 2 8 7 ,1( # $,17(1$1& ( # $1' # ( 3 $ ,5 5RXWLQH#0DLQWHQDQFH 11111111111111111111111111111111111111111111111111111111111111111111111111111111111 ;04 5HSDLU 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 ;04 )XVH#5HSODFHPHQW111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111;04 • 8<3+#3URGXFW#+5HJHQHUDWLYH,1111111111111111111111111111111111111111111111111111111111111111111;04 • 8<4+#3URGXFW#+1RQ05HJHQHUDWLYH, 11111111111111111111111111111111111111111111111111111111111;06 3KDVH#$VVHPEO\#5HPRYDO 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111;07 3KDVH#$VVHPEO\#5HSODFHPHQW1111111111111111111111111111111111111111111111111111111111111111111111111111111111111;08 7RS#%DIIOH#6HWWLQJ 111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111;09 &KDSWHU#<...
  • Page 7 (77,1*# 7$57(' ,QWURGXFWLRQ The 590H and 591H (Digital, Link and Analog) are the high power frame sizes of Eurotherm Drives’ 590 Series DC Converters. There are two products: 4Q regenerative 590H, and 2Q non-regenerative 591H. Each has a total of 8 build standards; 4 current breaks and 2 voltage breaks.
  • Page 8 405## *HWWLQJ#6WDUWHG Each 590H/591H is shipped with this Addendum and a copy of the appropriate Product Manual. Refer to the Product Manual for details of the following: • commissioning procedures • safety information • control specification • software configuration • diagnostics •...
  • Page 9 $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU## & 9(59,(:#2)#7+(# 219(57(5 &RPSRQHQW#,GHQWLILFDWLRQ Removable Lifting Brackets (4 off) Keyhole Mounting Slots (8 off for 4Q Regenerative) (6 off for 2Q Non-Regenerativ 8<3 6(5,(6 (8527+(50 '5,9(6 Armature terminals are Auxiliary fitted to right hand side Power Power of the drive but can Control Main be moved to the left...
  • Page 10 505## $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU #8QGHUVWDQGLQJ#WKH#3URGXFW#&RGH The 590H unit is fully identified using an alphanumeric code which records how the Converter was calibrated, and its various settings when despatched from the factory. The Product Code appears as the “Model No.”. Each block of the Product Code is identified in the Product Manual, however, the following blocks are substituted for the 590H types: %ORFN#1R1 %ORFN#1R1...
  • Page 11 Save the packaging in case of return. Improper packaging can result in transit damage. The 590H/591H converter is supplied in special packaging to protect the drive whilst in transit. Remove all fixings from the drive, see Figure 3-1. (The packaging is designed so that the sides can be removed to reveal the drive).
  • Page 12 9HQWLODWLRQ#DQG#&RROLQJ#5HTXLUHPHQWV Refer to Chapter 11: “Technical Specifications” - Environmental Details. (For operation above the quoted temperature, derating of the converter may be necessary. Refer to Eurotherm Drives for further information.) The drive is force-cooled using the fan units supplied with the drive.
  • Page 13 ,QVWDOOLQJ#WKH#&RQYHUWHU## $&#/LQH#&KRNH We recommend that you always use the specified ac line choke with the Converter to provide a known supply impedance for effective operation of the thyristor transient suppression circuits. At least 2% line impedance should be provided in the supply side of the converter. For recommended AC line chokes refer to Chapter 11: “Technical Specifications”...
  • Page 14 607## ,QVWDOOLQJ#WKH#&RQYHUWHU 0LQLPXP#&RQQHFWLRQ#5HTXLUHPHQWV 1RWH=# %HFDXVH#RI#WKH#FRPSOH[LW\#RI#VKRZLQJ#DOO#SRVVLEOH#FRQILJXUDWLRQV/#WKLV#&KDSWHU#GHDOV#RQO\ ZLWK#D#CJHQHUDO#SXUSRVH·#RSHUDWLRQ#DV#D#EDVLF#VSHHG#FRQWUROOHU1#6SHFLDO#ZLULQJ#RSWLRQV XVXDOO\#IRUP#SDUW#RI#D#FXVWRPHU0VSHFLILF#V\VWHP#DQG#FRQQHFWLRQ#GHWDLOV#ZLOO#EH#SURYLGHG VHSDUDWHO\1 MINIMUM The minimum connection requirements for operating the CONNECTION REQUIREMENT Converter are highlighted in the following text with the symbol opposite. The Converter is using the default Armature Voltage feedback when following the `minimum connections’...
  • Page 15 ,QVWDOOLQJ#WKH#&RQYHUWHU## 3URWHFWLYH#(DUWK#&RQQHFWLRQV#+3(, This information is provided in full, without need for reference to the Product Manual. ,03257$17=# 7KH#&RQYHUWHU#PXVW#EH#SHUPDQHQWO\#HDUWKHG SHUPDQHQWO\#HDUWKHG SHUPDQHQWO\#HDUWKHG1#(DFK#FRQGXFWRU#XVHG SHUPDQHQWO\#HDUWKHG IRU#SHUPDQHQW#HDUWKLQJ#+UHIHU#WR#)LJXUH#504,#PXVW# LQGLYLGXDOO\ MINIMUM CONNECTION PHHW#WKH#UHTXLUHPHQWV#IRU#D#SURWHFWLYH#HDUWK#FRQGXFWRU#+UHIHU#WR REQUIREMENT &KDSWHU#44=#´7HFKQLFDO#6SHFLILFDWLRQVµ#0#(DUWKLQJ26DIHW\#'HWDLOV1 For installations to EN 60204 in Europe: • For permanent earthing, the converter requires one conductor (≥10mm² cross-section) connected to an independent protective earth/ground point near the drive.
  • Page 16 The choice of ac or dc contactors is a user preference. Eurotherm Drives prefer ac contactors as they isolate the converter and motor when not in use. The only restriction on the use of a dc contactor is that an interlocking contact should be provided into the Enable input.
  • Page 17 A DC fuse or a high speed circuit breaker will provide this protection, if in doubt consult the Eurotherm Drives Engineering Department. ([WHUQDO#$&#)LHOG#+)/4/#)/5, An external field supply is required to the controller under all MINIMUM circumstances.
  • Page 18 60;## ,QVWDOOLQJ#WKH#&RQYHUWHU &RQWURO#:LULQJ#&RQQHFWLRQV For all connection requirements refer to the Product Manual. 5HPRYLQJ#WKH#&RYHU The cover is manufactured from sheet metal and weighs:- • 2Q Non-Regenerative = 10kg • 4Q Regenerative = 15kg &DXWLRQ To remove the cover use a flat headed screwdriver to undo the two screws at the base of the cover.
  • Page 19 60< ,QVWDOOLQJ#WKH#&RQYHUWHU## ,QVWDOODWLRQ#'UDZLQJV Figure 3-2 590, Regenerative DC Drive Outline 1200 - 2700 Amp, Internally Fitted Cooling Fan 8<3+#6HULHV#'&#&RQYHUWHU...
  • Page 20 6043## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-3 590, Regenerative DC Drive Outline 1200 - 2700 Amp, Cubicle Roof Mounted Cooling Fan 8<3+#6HULHV#'&#&RQYHUWHU...
  • Page 21 6044 ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-4 591, Non Regenerative DC Drive Outline 1200 - 2700 Amp, Internally Fitted Cooling Fan 8<3+#6HULHV#'&#&RQYHUWHU...
  • Page 22 6045## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-5 591, Non Regenerative DC Drive Outline 1200 - 2700 Amp, Cubicle Roof Mounted Cooling Fan 8<3+#6HULHV#'&#&RQYHUWHU...

  • Page 23: Calibration Switches

    2SHUDWLQJ#WKH#&RQYHUWHU## & 3(5$7,1*#7+(# 219(57(5 6HWWLQJ0XS#WKH#&RQYHUWHU The following instructions are written in logical order and replace the “Calibration” details given in the Product Manual. Complete each stage successfully before progressing to the next. &DOLEUDWLRQ 12#32:(5#,6#&211(&7('#$7#7+,6#67$*( With the cover removed, you must first calibrate the Converter for use with the motor. To access the power board, unscrew the two fixings on the right hand side of the control door.
  • Page 24 705## 2SHUDWLQJ#WKH#&RQYHUWHU )LHOG#&XUUHQW#+,)#&$/, 1. Set the power board calibration switches 8 and 9 to give the required field current range. 2. Divide the required field current setting by the value of the associated Multiplier to obtain a calculated field current setting. Refer to Figure 4-1 for the Range and associated Multiplier values.
  • Page 25 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## 287,1(# $,17(1$1&(#$1'# (3$,5 &DXWLRQ# 0DLQWHQDQFH#DQG#UHSDLU#VKRXOG#RQO\#EH#SHUIRUPHG#E\#FRPSHWHQW#SHUVRQV#XVLQJ#RQO\#WKH UHFRPPHQGHG#VSDUHV1#8VH#RI#LQFRUUHFW#SDUWV#PD\#FUHDWH#D#KD]DUG#DQG#ULVN#RI#LQMXU\1 5RXWLQH#0DLQWHQDQFH Refer to the Product Manual. 5HSDLU Refer to the Product Manual. )XVH#5HSODFHPHQW 1. Remove the front cover. 2. Unplug the ribbon cables to the trigger boards. 3. Open the swing-frame using the two quick-release fixings at the right hand end. 8<3+#74#3URGXFW#+5HJHQHUDWLYH, FRONT VIEW SIDE VIEW...
  • Page 26 ;05## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU ,03257$17=# :KHQ#UH0DVVHPEOLQJ#WKH#XQLW/#DSSO\#D#C]LQF0ORDGHG·#MRLQWLQJ#FRPSRXQG#EHWZHHQ#WKH#IXVHV DQG#EXVEDUV/#DQG#EHWZHHQ#WKH#EXVEDUV#DQG#SKDVH#DVVHPEOLHV#+%,&&#%;4#0#(XURWKHUP#3DUW 1R1#($799574, 2EVHUYH#DOO#WLJKWHQLQJ#WRUTXH#OHYHOV/#UHIHU#WR#&KDSWHU#44=#´7HFKQLFDO#6SHFLILFDWLRQVµ#0 )L[LQJ#7\SHV#DQG#7RUTXHV1 %HQFK07RS#5HSODFHPHQW#3URFHGXUH 1. Disconnect the relevant fuse microswitch assembly by unplugging the lead assembly from the rear trunking. 2. Remove the M12 (A). 3. Loosen (but do not remove) the four M10 screws (B, C, D, E). 4.

  • Page 27: Front View

    Fuse CT Plate/Fuse Fixing Screws CT Plate/CT Boss Fixing Screw Current Transformer AC Incoming Busbar Figure 5-2 591H Fuse Replacement Diagram ,03257$17=# :KHQ#UH0DVVHPEOLQJ#WKH#XQLW/#DSSO\#D#C]LQF0ORDGHG·#MRLQWLQJ#FRPSRXQG#EHWZHHQ#WKH#IXVHV DQG#EXVEDUV/#DQG#EHWZHHQ#WKH#EXVEDUV#DQG#SKDVH#DVVHPEOLHV#+%,&&#%;4#0#(XURWKHUP#3DUW 1R1#($799574, 2EVHUYH#DOO#WLJKWHQLQJ#WRUTXH#OHYHOV/#UHIHU#WR#&KDSWHU#44=#´7HFKQLFDO#6SHFLILFDWLRQVµ#0 )L[LQJ#7\SHV#DQG#7RUTXHV1 %HQFK07RS#5HSODFHPHQW#3URFHGXUH Working on the relevant fuse assemblies: 1. Remove the M12 screw (A).
  • Page 28 ;07## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 3KDVH#$VVHPEO\#5HSODFHPHQW Phase Assembly Dummy Board (one only shown for clarity) Busbar Stack of interconnecting plates Trigger Board (one only shown for clarity) (upper phase assemblies only shown) Phase Assembly Thyristor Suppression Board (one only shown for clarity) Stack of interconnecting plates Busbar...
  • Page 29 5. If changing an upper phase assembly on a 590H or 591H remove the top baffle. This is achieved by pushing out the two end flaps of the plenum chamber and unclipping the top baffle from the top cover baffle stops and the top of the phase assemblies.
  • Page 30 ;09## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 7RS#%DIIOH#6HWWLQJ PRESS Top Baffle forming plenum chamber Phase Assembly SIDE VIEW The top baffle must be positioned according to the table below. Clip the baffle into position, matching the slots at the bottom of the baffle to rest on the plastic covers of each phase assembly. Press the baffle into the top of the unit until it snaps into place, positions T or B, against the baffle stops.
  • Page 31 6DIHW\ 6DIHW\ 2YHUYROWDJH#&DWHJRU\ 2YHUYROWDJH#&DWHJRU\#,,, 3ROOXWLRQ#'HJUHH 3ROOXWLRQ#'HJUHH#5 (XURSH (1834:;#+4<<;,/#ZKHQ#ILWWHG#LQVLGH#D#FXELFOH $&#/LQH#&KRNH AC Line Choke @ 2% line impedance. Code DC Rating AC Current Inductance Eurotherm Drives Part No. 12000 1200 1080A CO466250U012 15µH 1080A CO466250U012 20µH 17000 1700 1620A CO466250U017 10µH 1620A CO466250U017 15µH...
  • Page 32 5#RII#93#[#43 :33#-#9 5:33 5783 5#RII#93#[#43 <33#-#9 5:33 6#RII#83#[#43 :33#-#; )LHOG $:*#; $:*#; $:*#; $:*#; ,QWHUQDO#)XVHV Information provided on internally fitted for the 590H and 591H. 3URGXFW#&RGH 3URGXFW#&RGH 3URGXFW#&RGH 3URGXFW#&RGH 8<4+ 8<4+ 8<4+ 8<4+ 8<3+ 8<3+ 8<3+ 8<3+ %ORFN#5 %ORFN#5 )XVH#5DWLQJ...
  • Page 33 4406 7HFKQLFDO#6SHFLILFDWLRQV## (OHFWULFDO#5DWLQJV For operating temperatures in the range 0°C to +40°C. 0RGHO 0RGHO 0RGHO 0RGHO 0D[#6XSSO\ 0D[#6XSSO\ 0D[#6XSSO\ 0D[#6XSSO\ &RQWLQXRXV#0D[ &RQWLQXRXV#0D[ &RQWLQXRXV#0D[ &RQWLQXRXV#0D[ 0D[#)LHOG 0D[#)LHOG 0D[#)LHOG 0D[#)LHOG 2YHUORDG#5DWLQJ 2YHUORDG#5DWLQJ 2YHUORDG#5DWLQJ 2YHUORDG#5DWLQJ $SSUR[LPDWH $SSUR[LPDWH $SSUR[LPDWH $SSUR[LPDWH 9ROWDJH#+9, 9ROWDJH#+9, 9ROWDJH#+9, 9ROWDJH#+9, 2XWSXW#&XUUHQW 2XWSXW#&XUUHQW 2XWSXW#&XUUHQW...
  • Page 35 4408 7HFKQLFDO#6SHFLILFDWLRQV## 7HUPLQDO#,QIRUPDWLRQ 7HUPLQDO#'HVFULSWLRQ 7HUPLQDO#'HVFULSWLRQ 7HUPLQDO#'HVFULSWLRQ 7HUPLQDO#'HVFULSWLRQ 7HUPLQDO#)XQFWLRQ 7HUPLQDO#)XQFWLRQ 7HUPLQDO#)XQFWLRQ 7HUPLQDO#)XQFWLRQ 7HUPLQDO 7HUPLQDO 7HUPLQDO 7HUPLQDO 1XPEHU 1XPEHU 1XPEHU 1XPEHU 7KUHH#SKDVH#VXSSO\ 'ULYH#VXSSO\ /4#0#/6 $UPDWXUH#. 'ULYH#RXWSXW#WR#PRWRU#DUPDWXUH $UPDWXUH#0 'ULYH#RXWSXW#WR#PRWRU#DUPDWXUH 5HTXLUHG#$&#,QSXW#9ROWDJH# #4144#[#1RPLQDO#'&#2XWSXW1 ([WHUQDO#ILHOG#VXSSO\ 7KH#ILHOG#UHJXODWRU#ZLOO#FRQWURO#WKH#ILHOG#FXUUHQW#SURYLGHG#WKDW#WKH#1RPLQDO#'&#2XWSXW +5HG#3KDVH, YROWDJH#H[FHHGV#WKH#ILHOG#YROWDJH#E\#DW#OHDVW#43(1 L1H1 ###################9 # #4144#[#9 $& '& DQG#############9 #414#[#9 '&# ),(/' WKHUHIRUH####9...
  • Page 36 4409 7HFKQLFDO#6SHFLILFDWLRQV## 8<3+#6HULHV#'&#&RQYHUWHU...
  • Page 37 ,661 ,661 ,661 ,661 02',),&$7,21 02',),&$7,21 02',),&$7,21 02',),&$7,21 (&1#1R1 (&1#1R1 (&1#1R1 (&1#1R1 '$7( '$7( '$7( '$7( '5$:1 '5$:1 '5$:1 '5$:1 &+.*' &+.*' &+.*' &+.*' ,QLWLDO#,VVXH###++$7995:5, 463;; 41431<; *OREDO#XSGDWHV#DQG#FKDQJHV1 541431<; & &KDSWHU#8#0#DGGHG#IXVH#LQIRUPDWLRQ1 *OREDO#XSGDWHV#DQG#FKDQJHV1 5:1431<; )LJXUH# 504=# UHSODFHG# 407# ZLWK# //# 1/# 1/# 0&># DQG# '&0 441451<;...

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