Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. &RQW15...
Page 3 6DIHW\#,QIRUPDWLRQ 5HTXLUHPHQWV ,03257$17=# 3OHDVH#UHDG#WKLV#LQIRUPDWLRQ#%()25(#LQVWDOOLQJ#WKH#HTXLSPHQW1 ,QWHQGHG#8VHUV This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Refer to page 6-1. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications.
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Page 15 ,QWURGXFWLRQ 6\VWHP#'HVLJQ The 590L Series Converter is designed for use in a suitable enclosure, with associated control equipment. The unit accepts standard three-phase ac supply voltages in the range 110V to 660V, depending upon the model, and is suitable for the powering of DC shunt field and permanent magnet motors, providing controlled dc output voltage and current for armature and field.
Page 16 405## *HWWLQJ#6WDUWHG (TXLSPHQW#,QVSHFWLRQ#DQG#6WRUDJH • Check for signs of transit damage • Check the product code on the rating label conforms to your requirement. If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Page 17 *HWWLQJ#6WDUWHG## 3URJUDPPLQJ#+00,#RU#VXLWDEOH#3&#SURJUDPPLQJ#WRRO#RQO\, Know your application: • plan your “block diagram programming” • enter a password to guard against illicit or accidental changes • learn how to back-up your application data +RZ#WKH#0DQXDO#LV#2UJDQLVHG The manual is divided into chapters and paragraphs. Page numbering restarts with every chapter, i.e.
Page 18 407## *HWWLQJ#6WDUWHG 8<3/#6HULHV#'&#&RQYHUWHU...
Page 19 $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU## & 9(59,(:#2)#7+(# 219(57(5 +RZ#LW#:RUNV 1RWH=# 5HIHU#WR#&KDSWHU#<=#´$SSOLFDWLRQ#1RWHVµ#0#&RQWURO#/RRSV#IRU#D#PRUH#GHWDLOHG#H[SODQDWLRQ1 In very simple terms, the Converter controls the dc motor with the use of Control Loops - an inner Current Loop and an outer Speed Loop. These control loops can be seen in the Application Block Diagram.
Page 20 505## $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU &RPSRQHQW#,GHQWLILFDWLRQ Health Start Contactor DC DIGITAL DRIVE ISSUE 4.X Program Stop Overcurrent Trip Coast Stop Figure 2-1 View of Component Parts (110A model illustrated) 0DLQ#FRQYHUWHU#DVVHPEO\ &DOLEUDWLRQ#SDQHO &RQYHUWHU#GRRU#DVVHPEO\ %XVEDUV#0#PDLQ#SRZHU +LQJHG#00,#FRYHU 7UDQVPLWWHU#SRZHU#OHYHO +LQJHG#WHUPLQDO#FRYHU $UPDWXUH#YROWV#FDOLEUDWLRQ )LHOG#ZLULQJ#WHUPLQDOV 0DQ00DFKLQH#,QWHUIDFH#+00,,#NH\SDG &RQWURO#WHUPLQDOV 6WDWXV#/('V &RQWURO#ERDUG 00,#GLVSOD\ 7DFKR2(QFRGHU20LFURWDFK#RSWLRQ#ERDUG ,353#7RS#&RYHU <...
Page 21 $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU## &RQWURO#)HDWXUHV &RQWURO &RQWURO &RQWURO &RQWURO Control Circuits Fully isolated from power circuit (SELV) • Fully controlled 3-phase thyristor bridge Output Control • Microprocessor implemented phase control extended firing range • For use on 50 or 60Hz supplies with a frequency compliance range of 45 to 65Hz •...
Page 22 507## $Q#2YHUYLHZ#RI#WKH#&RQYHUWHU #8QGHUVWDQGLQJ#WKH#3URGXFW#&RGH The unit is fully identified using an alphanumeric code which records how the Converter was calibrated, and its various settings when despatched from the factory. The Product Code appears as the “Model No.”. Each block of the Product Code is identified as below: %ORFN#1 9DULDEOH 'HVFULSWLRQ...
Page 23 ,QVWDOOLQJ#WKH#&RQYHUWHU## & 167$//,1*#7+(# 219(57(5 ,03257$17=# 5HDG#&KDSWHU#45=#´&HUWLILFDWLRQ#IRU#WKH#&RQYHUWHUµ#EHIRUH#LQVWDOOLQJ#WKLV#XQLW1 5HIHU#WR#Installation Drawings/#SDJH#604<#IRU#IXUWKHU#LQIRUPDWLRQ1 0HFKDQLFDO#,QVWDOODWLRQ 8<3 8<3 8<5 35A - 70A 110A - 150A 180A - 270A 8<7 8<7 8<9 360A 450A * 720A - 800A * * Cooling fan assemblies not shown &XUUHQW#5DWLQJ#+$, &XUUHQW#5DWLQJ#+$, &XUUHQW#5DWLQJ#+$, &XUUHQW#5DWLQJ#+$, 0RGHO 0RGHO...
Page 24 605## ,QVWDOOLQJ#WKH#&RQYHUWHU 0RXQWLQJ#WKH#&RQYHUWHU General installation details are given below for mounting the Converter, however, if you are installing the unit with an EMC filter refer to “External AC Supply EMC Filter Installation”, page 3-16. Mount the unit vertically on a solid, flat, vertical surface. It is mounted using bolts or screws into four fixing points (keyhole slots).
Page 25 If the controller is to be operating in a regenerating mode for extended periods acting as a load generator for another machine, it is advisable to fit additional protection in the armature circuit. A dc fuse or high speed circuit breaker will provide this protection. If in doubt, contact Eurotherm Drives. &DEOH#*ODQG#5HTXLUHPHQWV Use a metal gland to...
Page 26 607## ,QVWDOOLQJ#WKH#&RQYHUWHU 0LQLPXP#&RQQHFWLRQ#5HTXLUHPHQWV 1RWH=# %HFDXVH#RI#WKH#FRPSOH[LW\#RI#VKRZLQJ#DOO#SRVVLEOH#FRQILJXUDWLRQV/#WKLV#&KDSWHU#GHDOV#RQO\ ZLWK#D#CJHQHUDO#SXUSRVH·#RSHUDWLRQ#DV#D#EDVLF#VSHHG#FRQWUROOHU1#6SHFLDO#ZLULQJ#RSWLRQV XVXDOO\#IRUP#SDUW#RI#D#FXVWRPHU0VSHFLILF#V\VWHP#DQG#FRQQHFWLRQ#GHWDLOV#ZLOO#EH#SURYLGHG VHSDUDWHO\1 The circuit diagram over the page uses bold lines to show the MINIMUM minimum connection requirements for operating the Converter. CONNECTION These connection details are highlighted 1 to 8 in the following text REQUIREMENT with the symbol opposite.
Page 27 ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-4 Minimum Connection Requirements ('general purpose' configuration) 8<3/#6HULHV#'&#&RQYHUWHU...
Page 28 609## ,QVWDOOLQJ#WKH#&RQYHUWHU 3URWHFWLYH#(DUWK#&RQQHFWLRQV#+3(, MINIMUM CONNECTION REQUIREMENT 3 PHASE SUPPLY PROTECTIVE E A R T H HIGH SPEED F U S E S FILTER OPTIONAL S T A R T C O N C O N T A C T O R AC LINE CHOKE STAR POINT EARTH NEAR DRIVE...
Page 29 (refer to drawing HG386828C). The choice of ac or dc contactors is a user preference. Eurotherm Drives prefers ac contactors as they isolate the converter and motor when not in use. The only restriction on the use of a dc contactor is that an interlocking contact should be provided into the Enable input.
Page 30 60;## ,QVWDOOLQJ#WKH#&RQYHUWHU $X[LOLDU\#6XSSO\#+':/#';, MINIMUM Connect the auxiliary or control supply (single phase 50/60Hz) CONNECTION REQUIREMENT to terminals D7 (Neutral) and D8 (Line) with suitable external fuse protection. The steady state current absorbed by the controller is nominal, the external fuse is determined chiefly by AUXILIARY SUPPLY considering the contactor holding VA and the controller cooling...
Page 31 Close the terminal cover. )LEUH#2SWLF#&RQQHFWLRQ The 590L communicates to the Eurotherm Drives LINK fibre optic network via the two fibre optic connectors located on the right hand side of terminal block A.
Page 32 6043## ,QVWDOOLQJ#WKH#&RQYHUWHU 7KHUPLVWRU#+$4/#$5, MINIMUM CONNECTION The motor temperature alarm (THERMISTOR) cannot be inhibited REQUIREMENT in software. Terminals A1 and A2 must be linked if sensors are not fitted. We recommend that you protect the dc motor against overtemperature by the use of temperature sensitive resistors or switches in the field and interpole windings of the machine.
Page 33 DC TACHO Refer to Chapter 13: “Standard and Optional Equipment” - Optional Equipment for further information. The Eurotherm Drives MICROTACH is available in two versions: • 5701 Plastic Fibre Microtach • 5901 Glass Fibre Microtach A Microtach can be connected to provide speed feedback via the Microtach Option Board.
Page 34 6045## ,QVWDOOLQJ#WKH#&RQYHUWHU For specification and connection information refer to Eurotherm Drives or the appropriate Technical Manual. :LUH0(QGHG#(QFRGHU#+*4/#*5/#*6/#*7/#*8/#*9, Refer to Chapter 13: “Standard and Optional Equipment” - Optional Equipment for further information. • The wire-ended encoder is connected to the Converter using a screened cable throughout its entire length to provide speed feedback.
Page 35 6046 ,QVWDOOLQJ#WKH#&RQYHUWHU## 5H0:LULQJ#3URFHGXUH :$51,1*$# ,VRODWH#WKH#GULYH1 1. Loosen the control board fixing screws (2 off) and position the control board to allow access to the power board. 2. Remove the red link from the Faston connector “F16” on the left-hand side of the board and connect it to staging post “F19”, located below terminal D1.
Page 36 6047## ,QVWDOOLQJ#WKH#&RQYHUWHU 5H0:LULQJ#3URFHGXUH :$51,1*$# ,VRODWH#WKH#GULYH1 1. Loosen the control board fixing screws (2 off) and position the control board to allow access to the power board. 2. Remove the yellow link wire from the Faston connector to the left-hand side of terminal D1 and connect it to staging post “F8”, located on the left of the board.
Page 37 6048 ,QVWDOOLQJ#WKH#&RQYHUWHU## '&#&RQWDFWRU#0#([WHUQDO#9$#6HQVLQJ Connections are provided for external armature voltage sensing (at the motor) for when a dc contactor is used between the drive and motor. 3RZHU#%RDUG#0#3&%#5HIHUHQFH#6;8;84 (;$. (;$0 WHUPLQDOV '8#)#'9 FRQWDFWRU IXVHV 3RZHU#%RDUG#0#3&%#5HIHUHQFH#6;8954 (;$. (;$0 WHUPLQDOV '8#)#'9 FRQWDFWRU IXVHV 8<3/#6HULHV#'&#&RQYHUWHU...
Page 38 6049## ,QVWDOOLQJ#WKH#&RQYHUWHU ([WHUQDO#$&#6XSSO\#(0&#)LOWHU#,QVWDOODWLRQ Refer to Chapter 11: “Technical Specifications” - Environmental Details, and External AC Supply (RFI) Filters and Line Choke for selection details. A filter is used with the Converter to reduce the line conducted emissions produced by the Converter.
Page 39 HDUWK#IDXOW#PRQLWRULQJ#HTXLSPHQW1#,Q#DGGLWLRQ/#(0&#SHUIRUPDQFH#RI#WKH#ILOWHU#LV#GHJUDGHG1 As with all power electronic drives, conducted emissions increase with motor cable length. EMC conformance is only guaranteed up to a cable length of 50m. The cable length can be increased. Refer to Eurotherm Drives for more information. 8<3/#6HULHV#'&#&RQYHUWHU...
Page 40 This has been minimised in Eurotherm Drives filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.
Page 41 604< ,QVWDOOLQJ#WKH#&RQYHUWHU## ,QVWDOODWLRQ#'UDZLQJV &RQYHUWHU#,QVWDOODWLRQ#'UDZLQJV Figure 3-5 35A and 70A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 42 6053## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-6 110A and 150A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 43 6054 ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-7 180A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 44 6055## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-8 270A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 45 6056 ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-9 360A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 46 6057## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-10 450A Stack Assembly 8<3/#6HULHV#'&#&RQYHUWHU...
Page 47 6058 ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-11 720A Stack Outline Drawing 8<3/#6HULHV#'&#&RQYHUWHU...
Page 48 6059## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-12 720A Stack Outline Drawing 8<3/#6HULHV#'&#&RQYHUWHU...
Page 49 605: ,QVWDOOLQJ#WKH#&RQYHUWHU## Figure 3-13 720A Stack Assembly - Standard Mounting 8<3/#6HULHV#'&#&RQYHUWHU...
Page 50 605;## ,QVWDOOLQJ#WKH#&RQYHUWHU Figure 3-14 720A Stack Assembly - Installation Drawing 8<3/#6HULHV#'&#&RQYHUWHU...
Page 51 605< ,QVWDOOLQJ#WKH#&RQYHUWHU## )LOWHU#,QVWDOODWLRQ#'UDZLQJV 0;#678'#6(7 0;#678'#6(7 0;#678'#6(7 0;#678'#6(7 5[#1876 5[#1876 6[#3/$,1#:$6+(5 6[#3/$,1#:$6+(5 5[#1876 5[#1876 6[#3/$,1#:$6+(5 6[#3/$,1#:$6+(5 7<3#,1#;#32616 7<3#,1#;#32616 7<3#,1#;#32616 7<3#,1#;#32616 493# 493# 493# 493# &75 &75 &75 &75 ),;,1* ),;,1* ),;,1* ),;,1* &(175(6 &(175(6 &(175(6 &(175(6 /,1( /,1( /,1( /,1( ( ( ( ( /4 /4 /4 /5 /5 /6 /6...
Page 52 6063## ,QVWDOOLQJ#WKH#&RQYHUWHU 6[#3/$,1# 6[#3/$,1# 6[#3/$,1# 6[#3/$,1# 5[#1876 5[#1876 5[#1876 5[#1876 :$6+(5 :$6+(5 :$6+(5 :$6+(5 1</21#%86+ 1</21#%86+ 1</21#%86+ 1</21#%86+ 0;#($57+#678'6 0;#($57+#678'6 0;#($57+#678'6 0;#($57+#678'6 043#678'6#)25#/4/5#)#61 043#678'6#)25#/4/5#)#61 043#678'6#)25#/4/5#)#61 043#678'6#)25#/4/5#)#61 ),;,1* ),;,1* ),;,1* ),;,1* 633#),; 633#),; 633#),; 633#),; &(175(6 &(175(6 &(175(6 &(175(6 4718 4718 4718 4718 7#+2/(6#0;...
Page 53 6064 ,QVWDOOLQJ#WKH#&RQYHUWHU## 778#PP 6;3#PP 9;3#PP )LOWHUV#PRXQWHG#IODW '5,9(#81,76 DJDLQVW#WKH#ZDOO#XVLQJ :;8#PP 8<3#693#$03 7#[#0;#IL[LQJV#DV#VKRZQ1 /,1(#&+2.(#),77('#%(7:((1 ),/7(5#)#'5,9(#693#$03 Figure 3-19 Filter Mounting Details using 2 x Part No. CO389456 for 590 360 Amp 8<3/#6HULHV#'&#&RQYHUWHU...
Page 54 6065## ,QVWDOOLQJ#WKH#&RQYHUWHU $&#/LQH#&KRNH#,QVWDOODWLRQ#'UDZLQJ ,03257$17=# $OZD\V#XVH#WKH#VSHFLILHG#DF#OLQH#FKRNH#ZLWK#WKH#&RQYHUWHU1 &KRNH &KRNH 5DWLQJ 5DWLQJ 'LPHQVLRQV#+PP, 'LPHQVLRQV#+PP, 7HUPLQDO 7HUPLQDO &KRNH &KRNH 5DWLQJ 5DWLQJ 'LPHQVLRQV#+PP, 'LPHQVLRQV#+PP, 7HUPLQDO 7HUPLQDO +ROH +ROH +ROH +ROH 7\SH 7\SH 7\SH 7\SH +'&, +'&, +'&, +'&, $ $ $ $ % % % % &...
Page 55 7 # 9 &RQWUROOLQJ#WKH#8<3/#'XULQJ#&RPPLVVLRQLQJ The 590L is designed to be controlled via the Eurotherm Drives LINK network. The various start, stop, enable and setpoint parameters must be sent to the 590L from the network. This can be done via a suitably configured Eurotherm Drives L5101 LINK operator station, or from the Eurotherm Drives LINK setup tool, SAM.
Page 56 705## 2SHUDWLQJ#WKH#&RQYHUWHU 6HWWLQJ0XS#WKH#&RQYHUWHU 1RWH=# 5HIHU#WR#&KDSWHU#8=#´7KH#0DQ00DFKLQH#,QWHUIDFH#+00,,µ#WR#IDPLOLDULVH#\RXUVHOI#ZLWK#WKH 00,·V#/('#LQGLFDWLRQV/#DQG#KRZ#WR#XVH#WKH#NH\V#DQG#PHQX#VWUXFWXUH1 The following instructions are written in logical order. Complete each stage successfully before progressing to the next. &DOLEUDWLRQ 12#32:(5#,6#&211(&7('#$7#7+,6#67$*( You must first calibrate the Converter for use with the motor: The settings for Armature Current, Field Current, Armature Voltage and the Tacho Calibration Option Board (if fitted) are selected on the control board.
Page 57 2SHUDWLQJ#WKH#&RQYHUWHU## $UPDWXUH#9ROWDJH#+9$#&$/, Set this using the 4-way switch, SW7. The switch sets voltage according to the table below. $UPDWXUH#9ROWV#9$#+9ROWV, $UPDWXUH#9ROWV#9$#+9ROWV, $UPDWXUH#9ROWV#9$#+9ROWV, $UPDWXUH#9ROWV#9$#+9ROWV, 6ZLWFK 483 4:8 533 558 583 5:8 633 658 683 6:8 733 758 783 7:8 833 858 A “1” indicates that the switch is ON. The illustration on the previous page shows a VA CAL setting of 200V.
Page 58 707## 2SHUDWLQJ#WKH#&RQYHUWHU The tacho calibration volts are set using the 2 in-line switches (10-way). The switches set Volts in units and tens. The hundreds are set by the 1-way switch. The illustration above shows a setting of 90V. 1RWH=# 'R#QRW#VHW#WKH#FDOLEUDWLRQ#YROWV#WR#JUHDWHU#WKDQ#5339/#WKH#PD[LPXP#WHUPLQDO#EORFN#UDWLQJ1 &DOLEUDWLRQ#IRU#9ROWDJHV#JUHDWHU#WKDQ#5339 For full speed tacho voltages greater than 200V, an external resistor, value RE, is required in series with the tachogenerator connection to terminal G3.
Page 59 2SHUDWLQJ#WKH#&RQYHUWHU## ,QLWLDO#6WDUW0XS#5RXWLQH Complete steps 1 to 17, including steps 15 and 16 as appropriate. 1RWH=# 7KLV#URXWLQH#DVVXPHV#WKDW#WKH#&RQYHUWHU·V#FRQWURO#WHUPLQDOV#DUH#ZLUHG#DV#VKRZQ#LQ#)LJXUH 8045/#0LQLPXP#&RQQHFWLRQ#5HTXLUHPHQWV1#7KH#ILHOG#LV#´(QDEOHGµ#DQG#LV#LQ#9ROWDJH &RQWURO#+GHIDXOW#VHWWLQJV,1 ,03257$17=# 'R#QRW#FKDQJH#DQ\#RI#WKH#SUHYLRXVO\#PDGH#FDOLEUDWLRQ#VHWWLQJV#RQFH#WKH#PDLQ#FRQWDFWRU#LV HQHUJLVHG1 The sum of all the setpoints is given by the value of the SPEED SETPOINT parameter, 00,#0HQX#0DS DIAGNOSTICS SPEED SETPOINT If possible, check the speed feedback by rotating the shaft manually in the forward direction.
Page 60 709## 2SHUDWLQJ#WKH#&RQYHUWHU :$51,1*$# 2QO\#FRQWLQXH#ZLWK#WKH#VHW0XS#LQVWUXFWLRQV#LI#WKH#VWRS2VWDUW#FLUFXLWV#DQG#FRQWDFWRU RSHUDWH#FRUUHFWO\1 Switch off all power supplies to the equipment and, when the whole system is totally isolated and safe, re-connect the main 3-phase power supply. • Switch on the auxiliary supply. • Switch on the main 3-phase supply. # 0 $,1#$1'#$8;,/,$5<#32:(5#$5(#&211(&7('#$7#7+,6#67$*( Set the Speed Setpoints to zero so that the value of the SPEED SETPOINT parameter is zero.
Page 61 2SHUDWLQJ#WKH#&RQYHUWHU## Externally Supplied Field: • Check the voltage applied (externally fused) to terminals D1 and D2. • Check the phasing of voltage applied to D1 and D2: D1 must be connected directly or indirectly to the Red phase on main power terminal L1.
Page 62 70;## 2SHUDWLQJ#WKH#&RQYHUWHU If 5% speed (approx.) is exceeded and the motor continues to 00,#0HQX#0DS accelerate a reversed connection is implied, decrease the MAIN 4 SETUP PARAMETERS CURR.LIMIT parameter to zero. 5 CURRENT LOOP 11.1 Reversed Connections - Analog Tachogenerator: MAIN CURR.LIMIT Open the main contactor and switch off all supplies, then correct the connections.
Page 63 70< 2SHUDWLQJ#WKH#&RQYHUWHU## ,03257$17=# :KHQ#VDWLVIDFWRU\#RSHUDWLRQ#KDV#EHHQ#DFKLHYHG/#SHUIRUP#D#3$5$0(7(5#6$9(1#5HIHU#WR &KDSWHU#8=#´7KH#0DQ00DFKLQH#,QWHUIDFH#+00,,µ#0#6DYLQJ#<RXU#$SSOLFDWLRQ1 46 With the MAIN CURR.LIMIT parameter set to 20% or the level required to achieve rotation, set the Speed Setpoints so that the value of the SPEED SETPOINT is about 10%. The motor will accelerate to this speed setting. 13.1 4 Quadrant Drives which require reverse rotation: 00,#0HQX#0DS...
Page 64 7043## 2SHUDWLQJ#WKH#&RQYHUWHU Increase the speed above the base speed, checking that the armature volts remain constant whilst the field current reduces. Gradually increase to maximum speed. Monitor the armature volts at maximum speed and trim the speed using the appropriate control as detailed in Step 14. PROCEED WITH CARE - MAKE SMALL ADJUSTMENTS.
Page 65 7044 2SHUDWLQJ#WKH#&RQYHUWHU## 3HUIRUPDQFH#$GMXVWPHQW &XUUHQW#/RRS#0#7KH#$XWRWXQH#)HDWXUH Now perform an Autotune to identify and store the following Current Loop parameters: PROP. GAIN INT. GAIN DISCONTINUOUS ,QLWLDO#&RQGLWLRQV 1. Main contactor open, i.e. no Start/Run signal. 2. Set the AUTOTUNE parameter to OFF. 3. Program Stop (terminal A7) and Coast Stop (terminal A8) should be high, i.e. 24V. 4.
Page 66 7045## 2SHUDWLQJ#WKH#&RQYHUWHU Incorrect Speed Response Incorrect Speed Response Speed Speed Time Time Over damped response takes a Under damped response long time to reach Steady Sate causing overshoot or `ringing' Correct Response Speed Time Critically Damped Response with no more than 4% of maximum speed from first overshoot to first undershoot 6WDUWLQJ#DQG#6WRSSLQJ#0HWKRGV 6WRSSLQJ#0HWKRGV...
Page 67 7046 2SHUDWLQJ#WKH#&RQYHUWHU## 1RUPDO#6WRS This is achieved by removing the 'START' command. # 0 0,#0HQX#0DS 4 SETUP PARAMETERS The motor speed is brought to zero in a time defined by the STOP TIME parameter. 5 STOP RATES STOP TIME 1250$/#6723 63(('#6(732,17#+433(, &RQWURO#6LJQDOV 67$57#2#581#+&6, 63(('#'(0$1'...
Page 68 7047## 2SHUDWLQJ#WKH#&RQYHUWHU 7,0(0287#,1#1250$/#6723 63(('#6(732,17 &RQWURO#6LJQDOV 67$572581#+&6, 63(('#6(732,17 63(('#'(0$1' 6SHHG#'HPDQG &217$&725#:,//#'523#287 ,)#63(('#)(('%$&.#!#6723#=(52#63((' #63(('#6(732,17 :+(1#6723#/,0,7#7,0('#287 63(('#)(('%$&. $FWXDO#6SHHG 6723#=(52#63((' +'()$8/7#5(#, 6723#/,0,7#+#'()$8/7#9313#6(&#, ,QGLFDWRUV '5,9(#581#/(' $1'#67$57#&217$&725 '5,9(#(1$%/(# (1$%/(' '5,9(#581#/('#)#67$57#&217$&725 '5,9(#(1$%/(# ',6$%/(' 8<3/#6HULHV#'&#&RQYHUWHU...
Page 69 7048 2SHUDWLQJ#WKH#&RQYHUWHU## 3URJUDP#6WRS#+$:, # 0 0,#0HQX#0DS This is achieved by removing 24V from Terminal A7. 4 SETUP PARAMETERS The motor speed is brought to zero under conditions defined by the PROG. STOP TIME (ramp rate) and PROG. STOP I LIMIT 5 STOP RATES parameters.
Page 70 7049## 2SHUDWLQJ#WKH#&RQYHUWHU 7,0(0287#,1#352*5$0#6723 63(('#6(732,17 &RQWURO#6LJQDOV /('#21#+352*5$0#6723#)$/6(#, 352*5$0#6723 63(('#'(0$1' 63(('#6(732,17 6SHHG#'HPDQG &217$&725#:,//#'523#287#,) 63(('#)(('%$&. 63(('#)(('%$&.#!#6723#=(52#63((' 63(('#6(732,17 :+(1#352*#6723#/,0,7#7,0('#287 $FWXDO#6SHHG 6723#=(52#63((' +#'()$8/7#5(#, 352*#6723#/,0,7 +'()$8/7#9313#6(&, (QDEOH '5,9(#581#/('#$1'#67$57#&217$&725 '5,9(#(1$%/(# (1$%/(' '5,9(#581#/('#)#67$57#&217$&725 '5,9(#(1$%/(# ',6$%/(' &RDVW#6WRS#+$;, This is achieved by removing 24V from Terminal A8. The stack is automatically quenched and the contactor is opened. The motor coasts to a stop. 1RWH=# 7KH#PRWRU#FRDVW#VWRS#UDWH#LV#GLFWDWHG#E\#WKH#PRWRU#LQHUWLD#0#WKH#GULYH#GRHV#QRW#FRQWURO#WKH PRWLRQ1 00,#0HQX#0DS...
Page 71 7KH#0DQ00DFKLQH#,QWHUIDFH#+00,,## +00,, $&+,1(# 17(5)$&(# ,QWURGXFLQJ#WKH#00, Health DC DIGITAL DRIVE Start Contactor ISSUE 4.X Overcurrent Trip Program Stop Coast Stop The Man-Machine Interface (MMI) consists of a liquid crystal display, control keys and LEDs that allow full use of the Converter’s features. The Liquid crystal display can be seen through the hinged cover that protects the MMI.
Page 72: Qglfdwlrqv
805## 7KH#0DQ00DFKLQH#,QWHUIDFH#+00,, /('#,QGLFDWLRQV There are six LEDs that indicate the status of the Converter. Each LED is considered to operate in two different ways: The LEDs are labelled HEALTH, RUN, START CONTACTOR, PROGRAM STOP, OVERCURRENT TRIP and STOP. The status of the LEDs have the following meanings: +($/7+ +($/7+ +($/7+...
Page 73 • ALARMS: a view of the alarm diagnostic parameters PASSWORD contained in the menu. MENU LEVEL ALARMS • LINK SUPPORT: Contains information useful to Eurotherm Drives support staff. MENU LEVEL LINK SUPPORT • PARAMETER SAVE: Save the application/parameters. MENU LEVEL • SYSTEM: contains all the parameters for I/O MENUS configuration.
Page 74 807## 7KH#0DQ00DFKLQH#,QWHUIDFH#+00,, 7KH#0HQX#6\VWHP#0DS DIGITAL DC DRIVE M E N U L E V E L M E N U L E V E L D I A G N O S T I C S M E N U L E V E L R A M P S S E T U P P A R A M E T E R S A U X I / O...
Page 75 7KH#0DQ00DFKLQH#,QWHUIDFH#+00,,## $ODUP#0HVVDJH#'LVSOD\V An alarm message will be displayed on the MMI when the unit is tripped. • The Converter has tripped. The top line indicates a trip has occurred while * * * ALARM * * * the bottom line gives the reason for the trip. HEATSINK TRIP See example opposite.
Page 76 809## 7KH#0DQ00DFKLQH#,QWHUIDFH#+00,, 7R#'HDFWLYDWH#3DVVZRUG#3URWHFWLRQ Enter the current password in the ENTER PASSWORD parameter. Press the E key to exit. ENTER PASSWORD 0x0000 7R#5HDFWLYDWH#3DVVZRUG#3URWHFWLRQ Having deactivated your password, you can quickly reactivate the same password by pressing the M key when CLEAR PASSWORD in the CLEAR PASSWORD menu.
Page 77 52*5$00,1*# 285# 33/,&$7,21 3URJUDPPLQJ#ZLWK#%ORFN#'LDJUDPV You can program the Converter for specific applications using ConfigEd, Eurotherm Drives' LINK programming software tool. 8<3/#6HW0XS#3DUDPHWHUV These set-up parameters refer to issue 4.1 software within the 590L controller. All of these parameters are can be adjusted from the MMI.
Page 78 905## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ Further operation of the "M" key gives the display:- %5$03#$&&(/#7,0(% %#;#6(&6% i.e. it enters into the value or logic of the parameter of the sub menu. At this level it is possible to modify the value of the parameter. The "RAISE" and "LOWER" arrow keys change the value displayed;...
Page 79 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 5$03#,1387 Main ramp input Ramp Input ±105.00% Range: Default: 0.00% Slot: 2067 ± 87.5% LINK Value Range: Note - 100% ramp input is equivalent to a LINK value of 83.333% (#605$03 Percentage of ramp with S-shaped rate of change. A value of zero is equivalent to a linear ramp. Changing this value affects the ramp times.
Page 80: Lhog#&Rqwuro
907## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 0,1#63((' The Minimum Speed Clamp is fully bi-directional and operates with a 0.5% hysteresis. This clamp operates on the input to the ramp and it can therefore be overridden by the RESET VALUE as far as the ramp output is concerned. Minimum Speed Output Input...
Page 81 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## )OG#&XUUHQW#9DUV 6(732,17 Field current setpoint. Range: 0.00 to 100.00% Default: 100.00% Slot: 2099 LINK Value Range: 0.0 to 100.00% 35231#*$,1 This is the proportional gain adjustment of the field current PI loop. Range: 0.00 to 100.00 Default: 0.10 (real gain = 10) Slot: 2106 LINK Value Range:...
Page 82 909## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 0,1#)/'#&855(17 The field weakening loop reduces the field current to achieve speed control above base speed. At top speed the field reaches a minimum value. The Min Fld Current should be set below this minimum value to allow reasonable margin for transient control near the top speed but not lower than 6% as this could then cause the "Field Fail"...
Page 83 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## &XUUHQW#3URILOH Current Limit IMAX BRK 1 (SPD1) IMAX BRK 2 (SPD2) Speed Demand SPD BRK 1 (LOW) SPD BRK 2 (HIGH) 63'#%5.#4#+/2:, When speed control is obtained by field weakening, the ability of the motor to commutate armature current is reduced at low field currents. Also some motors exhibit commutation limitations at higher speeds even with rated field current.
Page 84 90;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ,QYHUVH#7LPH# 3DVVZRUG This sub menu requires the super-password (normally reserved for Eurotherm Drives personnel only) and changing any of these parameters may invalidate any warranty. &DXWLRQ# 7KH#LQYHUVH#WLPH#FKDUDFWHULVWLF#DOORZV#WKH#FRQWUROOHU#WR#VXSSOLHG#D#OLPLWHG#WLPH#RYHUORDG1 7KLV#LV#GHVLJQHG#WR#SURWHFW#WKH#FRQWUROOHU#RQO\#DQG#QRW#WKH#PRWRU1 $,0,1*#32,17 Continuous overload limit level. Range: 0.00 to 200.00% Default: 110.00%...
Page 85 90< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 352*#6723#7,0( Time to reach zero speed from 100% set speed in program stop mode(A7 OFF) Range: 0.1 to 600.0 SECS Default: 0.1 SECS Slot: 2132 LINK Value Range: 0.0 to 100.00% 352*#6723#/,0,7 Delay time limit to allow program stop action (regenerative breaking) to achieve zero speed before controller quench and coast stop.
Page 86 9043## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ (1&2'(5#/,1(6 The Eurotherm Drives Microtach has 1000 lines per revolution as standard. Proprietary encoders of other specifications can be normalised by setting this parameter as appropriate. Range: 10 to 5000 Default: 1000 Slot: 1129 LINK Value Range: 0.2 to 100.00% $1$/2*#7$&+#&$/...
Page 87 Default: 10.0 SECS Slot: 2216 LINK Value Range: 0.017 to 100.00% 29(563(('#/(9(/# 3$66:25' This sub menu requires the super-password (normally reserved for Eurotherm Drives personnel only). &DXWLRQ# 7KH#RYHUVSHHG#OHYHO#DOORZV#WKH#FRQWUROOHU#WR#WULS#LI#WKH#VSHHG#IHHGEDFN#OHYHO#H[FHHGV#D#SUH0 GHILQHG#OHYHO1#$Q\#IXUWKHU#LQFUHDVH#RI#WKLV#SDUDPHWHU#ZLOO#FDXVH#WKH#WULS#WR#EH#LQRSHUDWLYH1 2YHUVSHHGV#FDQ#FDXVH#VHYHUH#GDPDJH#WR#WKH#PRWRU1 Speed feedback level for overspeed alarm. Range: 0.00 to 200.00% Default: 118.00%...
Page 88 9045## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ /,1.#1(7:25. Inhibits LINK Network alarm. Note, not yet implemented. Use slots 69, 70 and 115. Range: ENABLED/INHIBITED Default: ENABLED Slot: LINK Value Range: 0 / 1 67$//#75,3 Inhibits the stall trip alarm from tripping the contactor out. Range: ENABLED/INHIBITED) Default: INHIBITED...
Page 89 9046 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 3523#*$,1 This parameter is set during the autotune. Proportional gain control for armature current PI loop. function. Range: 0.00 to 200.00 Default: 45.00 Slot: 2119 LINK Value Range: 0.0 to 100.00% ,171#*$,1 This parameter is set during the autotune. Integral gain control for armature current PI loop.
Page 90: Table Of Contents
9047## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 5(*(1#02'( Select input for regenerative (4-quadrant) or non-regenerative (2-quadrant) mode of operation. If the stack is a 2-quadrant (only one thyristor bridge) this parameter should be set to Disabled. This parameter is factory set to suit the thyristor stack fitted within the controller. Range: ENABLED / DISABLED Default:...
Page 91: Range: Default: Slot: Link Value Range
9048 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## (1&2'(5#6,*1 Since the encoder feedback cannot be reversed electrically, the signal polarity can be reversed by the control software. Range: POSITIVE/NEGATIVE Default: POSITIVE Slot: LINK Value Range: 1 / 0 63(('#)%.#6(/(&7 Four options are available:- 0 - ARM VOLTS FBK 1 - ANALOG TACH 2 - ENCODER 3 - ENCODER/ANALOG...
Page 92 9049## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ,171#7,0(#&21671 Integral time constant used below SPD BRK 1 (LOW) Range: 0.001 to 30.000 SECS Default: 0.500 SECS Slot: 2262 LINK Value Range: 0.0 to 100.00% Above SPD BRK 2 (HIGH) the normal gains (as per main menu above) prevail. Between the two break-points a linear variation of the gains is implemented.
Page 93: Link Value Range: ±100.00
904: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 5) The speed loop PI is holding the integral term as soon as the PI output reaches current limit. This is true even in Current Demand Isolate mode where it may interfere depending on the way the speed PI is used. This feature currently is not suppressible. 6(732,176 438(#6SHHG#'HPDQGV= 5% overspeed is built in to the speed set points.
Page 94: Slot: 2068
904;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 6(732,17#6 This is permanently connected to the Ramp Output as described above. This parameter cannot be adjusted from the MMI or over the LINK network. ± 105% Range: Default: 0.00% Slot LINK Value Range: 6(732,17#7 Speed setpoint input ±...
Page 95 904< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## Input 1 Setpoint Sum Deadband Ratio 1 Ratio 1 Sign 1 Output Width Input 0 Ratio 1 Sign 1 Limit 5$7,2#4 Input 1 speed setpoint scaling. ± 3.0000 Range: Default: 1.0000 Slot: 2095 ±100.00% LINK Value Range: 5$7,2#3 Input 0 speed setpoint scaling.
Page 96: Link Value Range: 0.0 To
9053## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ,1387#4 Input 1 value. ±105.00% Range: Default: 0.00% Slot: 2065 LINK Value Range: 0.0 to 87.5% Note - 100% speed setpoint is equivalent to a LINK value of 83.333% ,1387#3 Input 0 value. This used to be Input 2 on the 570L ±105.00% Range: Default:...
Page 97 9054 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 6723#21#02'8/(#5&)* Specifies how the controller will respond, during a reconfiguration of other modules on the LINK network.. &DXWLRQ# 5HFRQILJXULQJ#DQ\#/,1.#PRGXOH#ZKHQ#FRQWUROOHUV#DUH#UXQQLQJ/#FDQ#SUHVHQW#D#GDPDJH#DQG VDIHW\#KD]DUG1 Three options are available:- 0 - NO STOP 1 - REGEN STOP 2 - COAST STOP Range: 0 to 2 Default: REGEN STOP Slot:...
Page 98 9055## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 2XWERXQG#SDUDPHWHUV Connect to a LINK variable outside the controller. Outbound parameter -> LINK variable Allows the controller keypad to adjust a LINK variable. ,QERXQG#SDUDPHWHU Connected to from an external LINK variable. LINK variable -> Inbound parameter Allows the controller display to monitor an external LINK variable. Two general types of network access parameters are available:- Logic parameter Value parameter...
Page 99 9056 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## /RJLF#3DUDPHWHU#&; Controller display parameter Range: TRUE/FALSE Default: FALSE Slot: /RJLF#3DUDPHWHU#&< Controller display parameter Range: TRUE/FALSE Default: FALSE Slot: /RJLF#3DUDPHWHU#&43 Controller display parameter Range: TRUE/FALSE Default: FALSE Slot: /RJLF#2XWERXQG#3DUDPHWHUV Note, These parameters do not affect the display. If feedback to the display is required, an inbound parameter must be used, connected from the affected parameter.
Page 100 9057## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ /RJLF#3DUDPHWHU#&< Controller keypad parameter Range: TRUE/FALSE Default: FALSE /RJLF#3DUDPHWHU#&43 Controller keypad parameter Range: TRUE/FALSE Default: FALSE 9DOXH#,QERXQG#3DUDPHWHUV 9DOXH#3DUDPHWHU#&4 Controller display parameter ± 100% Range: Default: Slot: 2164 9DOXH#3DUDPHWHU#&5 Controller display parameter ± 100% Range: Default: Slot: 2165 9DOXH#3DUDPHWHU#&6 Controller display parameter ±...
Page 101 9058 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 9DOXH#3DUDPHWHU#&< Controller display parameter ± 100% Range: Default: Slot: 2172 9DOXH#3DUDPHWHU#&43 Controller display parameter ± 100% Range: Default: Slot: 2173 9DOXH#2XWERXQG#3DUDPHWHUV Note, These parameters do not affect the display. If feedback to the display is required, an inbound parameter must be used, connected from the affected parameter. 9DOXH#3DUDPHWHU#&4 Controller keypad parameter ±...
Page 102: Range: On/Off Default: Off Slot
9059## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 9DOXH#3DUDPHWHU#&43 Controller keypad parameter ± 100% Range: Default: 2WKHU#,QSXW#VORWV These parameters are not accessible from the MMI. 352*5$0#6723 This slot forces the controller to perform a program stop. &DXWLRQ# ,I#WKH#SURJUDP#VWRS#LV#XVHG#DV#SDUW#RI#DQ#HPHUJHQF\#VWRS#V\VWHP/#LW#LV#UHFRPPHQGHG#WR XVH#WKH#KDUGZLUHG#SURJUDP#VWRS#LQSXW#+7HUPLQDO#$:,1#7KH#/,1.#SURJUDP#VWRS#PD\#QRW RSHUDWH#LI#WKH#QHWZRUN#KDV#IDLOHG1#7KLV#FRXOG#FDXVH#D#VDIHW\#KD]DUG1 Range: TRUE/FALSE Default: FALSE Slot: 1122 LINK Value Range: 1 / 0 When this slot is set to TRUE (1), a program stop will take place.
Page 103 905: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ## 8<3/#$ODUP#%LWV The following table shows the 590L alarm bit allocation within the 16 bit health word:- 'HVFULSWLRQ %LW#QXPEHU Speed Feedback Fail Missing Pulse Alarm Overspeed Fin Overtemperature Motor Overtemperature Field Overcurrent Tacho Fail Microtach Alarm Field Fail Three Phase Present Phase Lock Armature Overvolts LINK Network Fail...
Page 104 905;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 8<3/#6HULHV#'&#&RQYHUWHU...
Page 105: Kdw#+Dsshqv#Zkhq#D#7Uls#2Ffxuv
7ULSV#DQG#)DXOW#)LQGLQJ## 5,36#$1'# $8/7# ,1',1* 7ULSV :KDW#+DSSHQV#ZKHQ#D#7ULS#2FFXUV When a trip occurs, the converter's power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to transient conditions are captured and the Converter is disabled, even when the original cause of the trip is no longer present.
Page 106 :05## 7ULSV#DQG#)DXOW#)LQGLQJ +($/7+#:25' This parameter is used to continuously monitor the status of the Converter. As alarms are added or removed, the display will immediately update to show the hexadecimal sum of these alarms. The value reverts to 0x0000 when the Start input is reapplied. +($/7+#6725( This displays the hexadecimal value of the first (or only) alarm to occur causing the trip condition.
Page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·V#SRODULW\#LV#LQFRUUHFW SDUDPHWHU#YDOXH 'LVFRQQHFWLRQ#RI#ZLULQJ/#LQFOXGLQJ#ILEUH#RSWLFV 7DFKRJHQHUDWRU#IDLOXUH ,I#)/'#:($.#(1$%/(#SDUDPHWHU#LV 7DFKRJHQHUDWRU#FRXSOLQJ#IDLOXUH HQDEOHG/#VSHHG#IHHGEDFN#LV#OHVV#WKDQ 43(#ZKHQ#LQ#WKH#ILHOG#ZHDNHQLQJ#UHJLRQ $ODUP#WLPH#GHOD\#=#317#VHFRQGV...
Page 108 &RDVW#6WRS/#3URJUDP#6WRS/#(QDEOH#RU#6WDUW#5XQ DERUWHG1 WHUPLQDO+V,#GLVDEOHG#GXULQJ#$XWRWXQH#VHTXHQFH 7KH#$872781(#SDUDPHWHU#UHVHW#GXULQJ#WKH#$XWRWXQH VHTXHQFH $XWRWXQH#VHTXHQFH#KDV#WLPHG0RXW#+DSSUR[LPDWHO\#5 PLQXWHV,1 Table 7-1 Trip Messages 6\PEROLF#$ODUP#0HVVDJHV These are generally internal software or hardware. If these should occur please investigate, or contact Eurotherm Drives Technical Support. 1XPEHU 1XPEHU 1XPEHU 1XPEHU 'HVFULSWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 'HVFULSWLRQ #$FWLRQ...
Page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he following function blocks (MMI menus) can be viewed to investigate trip conditions: HEALTH STORE HEALTH WORD STALL TRIP...
Page 110 Table 7-2 Fault Finding 7HVW#3RLQWV The following test points are located on the control board and, used with a meter, will provide valuable information in the event of a fault. Refer to Eurotherm Drives for further information. 7HVW#3RLQW 7HVW#3RLQW 7HVW#3RLQW...
Page 111 Complete the “Technical Support Checks” detailed over the page (if electrically competent) Contact your nearest Eurotherm Drives Service Centre to arrange return of the item. You will be given a Returned Material Authorisation. Use this as a reference on all paperwork you return with the faulty item.
Page 112 ;05## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 7HFKQLFDO#6XSSRUW#&KHFNV The results of the following checks will be very useful to Eurotherm Drives’ Technical Support. &DXWLRQ# 3OHDVH#RQO\#DWWHPSW#WKHVH#FKHFNV#LI#\RX#DUH#HOHFWULFDOO\#FRPSHWHQW1 0LVFHOODQHRXV#&KHFNV éRU#å Check 24V present at Terminals C1 to C9 (C1 is 0V) - dc Check ±10V present at Terminals B3 and B4 (B1 is 0V) - dc Check auxiliary supply present at Terminals D7 (neutral) &...
Page 113 <04 &RQWURO#/RRSV## & 21752/# 2236 < # 3ULQFLSOH#RI#2SHUDWLRQ &XUUHQW#/RRS The current loop accepts a demand from either the speed loop, or directly from the plant, and forms an error signal which is the difference between demand and average value of feedback. The error signal is fed into a Proportional + Integral compensator which produces the output of the current loop, i.e.
Page 114 In order to disable this alarm the special "super- password" reserved for Eurotherm Drives personnel needs to be entered. Next in the "Reserved" menu, which will then appear as a submenu of "SYSTEM", a parameter called "Health Inhibit"...
Page 115 <06 &RQWURO#/RRSV## Ideally this input signal should be offset above the Discontinuous level, such that the drive is operating in the continuous current region. Then you could increase the value of I gain to give a fast rise with no more than 10% overshoot and subsequently increase the P gain towards critically damped response, i.e.
Page 116 &XUUHQW#'HPDQG#5DWH#/LPLW#+GL2GW, Access to the di/dt limit is currently reserved for Eurotherm Drives personnel only in the Reserved Menu. This is a limit imposed on the rate of change of the current demand. It is to be used for motors with commutation limitations, mechanical systems that cannot absorb rapid torque transients and also as a means of limiting current overshoot for large current swings (e.g.
Page 117 <08 &RQWURO#/RRSV## 9ROWDJH#&RQWURO This offers the facility of an open-loop voltage control for motors which do not provide in the nameplate the field current rating. The field voltage is controlled by the specified RATIO OUT/IN which defaults to 90%. This is the maximum dc Volts that can be obtained for a given ac RMS input in a single-phase rectifier, i.e.
Page 118 <09## &RQWURO#/RRSV 8<3/#6HULHV#'&#&RQYHUWHU...
Page 119 4304 6ORW#1XPEHU#/LVW## /27# 80%(5# 4 3 # 6ORW#1XPEHUV#E\#)XQFWLRQ 6XPPLQJ 6ORW#1R1 ,QSXW 5399 63(('#,1387#3 53<9 ,1387#3#5$7,2 ,1387#3#6,*1 5398 63(('#,1387#4 53<8 ,1387#4#5$7,2 << ,1387#4#6,*1 5568 680#/,0,7 5DPSV 6ORW#1R1 ,QSXW 539: 5$03#,1387 53;< 5$03#$&&(/#7,0( 53<3 5$03#'(&(/#7,0( 5$03#7:2#48$'#02'( 5$03#+2/' 558: 5$03#0,1#63((' 5585 5$03#6#( 5586 5$03#),1,6+('#7+5(6+ 5$03#(;7#5(6(7#(1$ 5$03#(;7#5(6(7...
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Page 121 4306 6ORW#1XPEHU#/LVW## +HDOWK 6ORW#1R1 ,QSXW <8 63(('#)(('%$&.#$/$50#(1$%/( <4 ),(/'#)$,/#$/$50#(1$%/( /,1.#1(7:25.#$/$50#(1$%/( 67$//#75,3#$/$50#(1$%/( (1&2'(5#$/$50#(1$%/( 75,3#5(6(7 5548 67$//#7+5(6+2/' 5549 67$//#75,3#'(/$< 6WDUW06WRS 6ORW#1R1 ,QSXW '5,9(#67$57 4455 352*5$0#6723 545< 352*#6723#,#/,0,7 5465 352*#6723#7,0( 555< 3#6723#7,0(#/,0,7 5466 6723#=(52#63((' 5559 6723#7,0( 555: 6723#7,0(#/,0,7 555; &217$&725#'(/$< 6WDQGVWLOO 6ORW#1R1 ,QSXW 67$1'67,//#/2*,&#(1$%/( 53:6 67$1'67,//#7+5(6+2/'...
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Page 123 4308 6ORW#1XPEHU#/LVW## 6ORW#1R1 ,QSXW 54:4 9$/8(#3$5$0(7(5#&; 54:5 9$/8(#3$5$0(7(5#&< 54:6 9$/8(#3$5$0(7(5#&43 )LHOG 6ORW#1R1 ,QSXW 53<< ),(/'#'(0$1' ),(/'#&21752/#02'( ),(/'#(1$%/( 5438 ,17(*5$/#*$,1 5439 3523#*$,1 8< ),(/'#:($.(1,1*#(1$%/( 543; (0)#/($' 543< (0)#/$* 5443 (0)#*$,1 5444 0$;#$50$785(#92/76 5445 0,1,080#),(/'#&855(17 ),(/'#48(1&+#02'( 5447 ),(/'#48(1&+#'(/$< 5448 ),(/'#5$7,2 5487 &$/#),(/'#&855(17 6ORWV#1XPEHUV#LQ#$OSKDEHWLFDO#2UGHU ,1387 6ORW#1R1...
Page 124 4309## 6ORW#1XPEHU#/LVW ,1387 6ORW#1R1 &217$&725#'(/$< 555; &855(17#'(0$1'#(1$%/( 737; &855(17#'(0$1'#(1$%/( ;< &855(17#/,0,726&$/(5 53;4 &855(17#/223#5048$'#02'( &855(17#/223#,#*$,1 5453 &855(17#/223#3#3$,1 544< &855(17#352),/(#,0$; 5468 &855(17#352),/(#,0,1 5469 &855(17#352),/(#63(('#%.37#4 545: &855(17#352),/(#63(('#%.37#5 5464 ',6&217,182860&217,18286 5455 '5,9(#67$57 ((3520#3$5$0(7(5#6$9( (0)#*$,1 5443 (0)#/$* 543< (0)#/($' 543; (1&2'(5#$/$50#(1$%/( (1&2'(5#6,*1 43< (;7(51$/#&855(17#'(0$1' 53;3 )((')25:$5' 5454 ),(/'#&21752/#02'(...
Page 125 430: 6ORW#1XPEHU#/LVW## ,1387 6ORW#1R1 /,1.#1(7:25.#$/$50#(1$%/( /2*,&#3$5$0(7(5#&4 /2*,&#3$5$0(7(5#&5 /2*,&#3$5$0(7(5#&6 /2*,&#3$5$0(7(5#&7 45< /2*,&#3$5$0(7(5#&8 /2*,&#3$5$0(7(5#&9 /2*,&#3$5$0(7(5#&: /2*,&#3$5$0(7(5#&; /2*,&#3$5$0(7(5#&< /2*,*#3$5$0(7(5#&43 0$;#$50$785(#92/76 5444 0$;#63(('#'(0$1' 55:7 0,1#63(('#'(0$1' 55:8 0,1,080#),(/'#&855(17 5445 02'8/(#)$,/#6723#6(/(&7 9< 02'8/(#5(&)*#6723#6(/(&7 1(*$7,9(#&/$03 539; 29(563(('#/(9(/ 554: 3#6723#7,0(#/,0,7 555< 3((.#$''5(66 4468 3((.#6&$/( 4587 326,7,9(#&/$03 539< 352*#6723#,#/,0,7 545<...
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Page 127 4404 7HFKQLFDO#6SHFLILFDWLRQV## (&+1,&$/# 3(&,),&$7,216 4 4 # &DXWLRQ# $OZD\V#XVH#DQ#H[WHUQDO#DF#OLQH#FKRNH1#5HIHU#WR##´([WHUQDO#$&#6XSSO\#+5),,#)LOWHUV#DQG#/LQH#&KRNHµ1 (QYLURQPHQWDO#'HWDLOV 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 3°&#WR#.88°&#+VHH#2XWSXW#5DWLQJV, 2SHUDWLQJ#WHPSHUDWXUH#LV#GHILQHG#DV#WKH#DPELHQW#WHPSHUDWXUH#WR#WKH#LPPHGLDWH#VXUURXQG#RI#WKH &RQYHUWHU/#ZKHQ#WKH#&RQYHUWHU#DQG#RWKHU#HTXLSPHQW#DGMDFHQW#WR#LW#LV#RSHUDWLQJ#DW#ZRUVW#FDVH FRQGLWLRQV1 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 058°&#WR#.88°& 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 058°&#WR#.:3#°& 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ &XELFOH#0RXQWHG ,333#+(XURSH, 8/#2SHQ#7\SH#+1RUWK#$PHULFD2&DQDGD, $OWLWXGH $OWLWXGH ,I#!833#PHWUHV#DERYH#VHD#OHYHO/#GHUDWH#0RWRU#3RZHU#UDWLQJ#E\#4(#SHU#533#PHWUHV#WR#D $OWLWXGH $OWLWXGH PD[LPXP#RI#8/333#PHWUHV +XPLGLW\ +XPLGLW\...
Page 128 4405## 7HFKQLFDO#6SHFLILFDWLRQV ([WHUQDO#$&#6XSSO\#+5),,#)LOWHUV#DQG#/LQH#&KRNH Filters must only be fitted on the mains side of the contactor. Always use the recommended external AC Line Choke. AC supply filter and line choke part numbers for conformance with EN55011 Class A. $UPDWXUH#&XUUHQW#5DWLQJ $UPDWXUH#&XUUHQW#5DWLQJ $UPDWXUH#&XUUHQW#5DWLQJ $UPDWXUH#&XUUHQW#5DWLQJ 7RWDO#)LOWHU#:DWW#/RVV 7RWDO#)LOWHU#:DWW#/RVV...
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Page 138 44045## 7HFKQLFDO#6SHFLILFDWLRQV &RROLQJ 'HUDWH#OLQHDUO\#DW#4(#SHU#GHJUHH#FHQWLJUDGH#IRU#WHPSHUDWXUH#H[FHHGLQJ#WKH#PD[LPXP#UDWLQJ DPELHQW#+88ƒ&,1 ,I#WKH#HQFORVXUH#LV#WRWDOO\#HQFORVHG/#WKH#H[SRVHG#PHWDO#VXUIDFH#GLVVLSDWHV#DSSUR[LPDWHO\#83:2Pò IRU#D#43ƒ&#WHPSHUDWXUH#ULVH#RI#LQWHUQDO#DLU#DERYH#DPELHQW1 0RGHO 0RGHO 0RGHO 0RGHO 2XWSXW 2XWSXW 2XWSXW 2XWSXW 0D[LPXP#5DWLQJ 0D[LPXP#5DWLQJ 0D[LPXP#5DWLQJ 0D[LPXP#5DWLQJ &RROLQJ#0HWKRG &RROLQJ#0HWKRG &RROLQJ#0HWKRG &RROLQJ#0HWKRG 1XPEHU 1XPEHU 1XPEHU 1XPEHU )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ )DQ#&XUUHQW#5DWLQJ 4 4 4 4 &XUUHQW &XUUHQW &XUUHQW &XUUHQW...
Page 139 4504 &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU## & & (57,),&$7,21#)25#7+(# 219(57(5 4 5 # &DXWLRQ# 7KH#LQWHJUDWLRQ#RI#WKLV#SURGXFW#LQWR#RWKHU#DSSDUDWXV#RU#V\VWHPV#LV#QRW#WKH#UHVSRQVLELOLW\#RI (XURWKHUP#'ULYHV#/WG/#ZLWK#UHVSHFW#WR#DSSOLFDELOLW\/#HIIHFWLYLW\/#RU#VDIHW\#RI#RSHUDWLRQ#RI#WKH RWKHU#DSSDUDWXV#RU#V\VWHPV1 5HTXLUHPHQWV#IRU#(0&#&RPSOLDQFH All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply. VSDs are inherently immune to any additional external electrical noise.
Page 140 4505## &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU (0&#(DUWK#&RQQHFWLRQV For compliance with EMC requirements, we recommend that the “0V/signal ground” is separately earthed. When a number of units are used in a system, these terminals should be connected together at a single, local earthing point. Control and signal cables for the encoder, all analogue inputs, and communications require screening with the screen connected only at the VSD end.
Page 141 4506 &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU## (0&#,QVWDOODWLRQ#2SWLRQV The unit, when installed for Class B operation, will be compliant with EN55011 (1991)/ EN55022 (1994) for radiated emissions, as described below. 6FUHHQLQJ#DQG#(DUWKLQJ#+FXELFOH#PRXQWHG/#&ODVV#%, 1RWH=# 7KH#LQVWDOODWLRQ#UHTXLUHPHQWV#RI#ORFDO#VDIHW\#VWDQGDUGV#PXVW#EH#DFKLHYHG#UHJDUGLQJ#WKH VDIHW\#RI#HOHFWULFDO#HTXLSPHQW#IRU#PDFKLQHV1 The unit is installed for Class B operation when mounted inside a cubicle having 10dB attenuation between 30 and 100MHz (typically the attenuation provided by a metal cabinet with no aperture of dimension greater than 0.15m), using the recommended ac supply filter and having met all cabling requirements.
Page 142 4507## &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU 6WDU#3RLQW#(DUWKLQJ A star-point earthing policy separates `noisy’ and `clean’ earths. Four separate earth busbars (three are insulated from the mounting panel) connect to a single earth point (star point) near the incoming safety earth from the main supply. Flexible, large cross-section cable is used to ensure a low HF impedance.
Page 143 4508 &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU## 6HQVLWLYH#(TXLSPHQW The proximity of the source and victim circuit has a large effect on radiated coupling. The electromagnetic fields produced by VSDs falls off rapidly with distance from the cabling/cubicle. Remember that the radiated fields from EMC compliant drive systems are measured at least 10m from the equipment, over the band 30-1000MHz.
Page 144 4509## &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU 5HTXLUHPHQWV#IRU#8/#&RPSOLDQFH 6ROLG#6WDWH#0RWRU#2YHUORDG#3URWHFWLRQ 1RWH=# $Q#H[WHUQDO#PRWRU#RYHUORDG#SURWHFWLYH#GHYLFH#PXVW#EH#SURYLGHG#E\#WKH#LQVWDOOHU1 Motor overload protection is provided in the controller by means of the thermal device in the motor winding. This protection cannot be evaluated by UL, hence it is the responsibility of the installer and/or the local inspector to determine whether the overload protection is in compliance with the National Electrical Code or Local Code requirements.
Page 145 450: &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU## )LHOG#:LULQJ#7HPSHUDWXUH#5DWLQJ Use 75°C copper conductors only. 2SHUDWLQJ#$PELHQW#7HPSHUDWXUH For the operating ambient temperature range, refer to Chapter 11: “Technical Specifications”. )LHOG#:LULQJ#7HUPLQDO#0DUNLQJV For the correct field wiring connections that are to be made to each terminal, refer to Chapter 3: “Power Wiring Connections”...
Page 146 Directive. &(#0DUNLQJ#IRU#/RZ#9ROWDJH#'LUHFWLYH When installed in accordance with this manual, the 590L Series Converter is CE marked by Eurotherm Drives Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law). An EC Declaration of Conformity (low voltage directive) is included at the end of this chapter.
Page 147 450< &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU## /HJDO#5HTXLUHPHQWV#IRU#&(#0DUNLQJ ,03257$17=# %HIRUH#LQVWDOODWLRQ/#FOHDUO\#XQGHUVWDQG#ZKR#LV#UHVSRQVLEOH#IRU#FRQIRUPDQFH#ZLWK#WKH#(0& GLUHFWLYH1#0LVDSSURSULDWLRQ#RI#WKH#&(#PDUN#LV#D#FULPLQDO#RIIHQFH1 It is important that you have now defined who is responsible for conforming to the EMC directive, either: #(XURWKHUP#'ULYHV#5HVSRQVLELOLW\ You intend to use the unit as relevant apparatus. When the specified EMC filter is correctly fitted to the unit following EMC installation instructions, it complies with the relevant standards indicated in the following tables.
Page 148 45043## &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU :KLFK#6WDQGDUGV#$SSO\" %DVLF#DQG#*HQHULF#6WDQGDUGV The standards that may apply to this unit come under two broad categories: Emission - these standards limit the interference caused by operating (this) drive module. Immunity - these standards limit the effect of interference (on this unit) from other electrical and electronic apparatus.
Page 149 CEMEP : Refer to Chapter 12, "European Directives and the CE Mark" MANUFACTURER/SUPPLIER/INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE. E.D. EMC CHARACTERISTICS AND MANUFACTURERS DECLARATION MAY BE USED AS A BASIS IN THE OVERALL PRODUCT JUSTIFICATION Figure 12-3 Eurotherm EMC `CE' Mark Validity Chart 8<3/#6HULHV#'&#&RQYHUWHU...
Page 150 (&#'(&/$5$7,21#2)#&21)250,7< In accordance with the EEC Directive 89/336/EEC, Article 10 and Annex 1, (EMC DIRECTIVE) We Eurotherm Drives Limited, address as below, declare under our sole responsibility that the following Electronic Products 590 A / D / L When installed, used and CE marked in accordance with the instructions in the...
Page 151 0$18)$&785(56#(0&#'(&/$5$7,21 In accordance with the EEC Directive 89/336/EEC, Article 10 and Annex 1, (EMC DIRECTIVE) We Eurotherm Drives Ltd., address as below, declare under our sole responsibility that the following electronic products 590 A/D/L (35 - 800 Amp) When installed and used in accordance with the instructions in the product manual...
Page 152 In accordance with the EEC Directive 73/23/EEC and amended by 93/68/EEC, Article 13 and Annex III, (LOW VOLTAGE DIRECTIVE) We Eurotherm Drives Limited, address as below, declare under our sole responsibility that the following Electronic Products 590A/D/L (35 - 800 Amps)
Page 153 Since the potential hazards are mainly electrical rather than mechanical, the 590L Series Converter does not fall under the machinery directive. However, we do supply a manufacturer’s declaration for when the 590L Series Converter is used (as a component) in machinery. (8527+(50 '5,9(6 0$18)$&785(5·6#'(&/$5$7,21...
Page 154 45049## &HUWLILFDWLRQ#IRU#WKH#&RQYHUWHU 8<3/#6HULHV#'&#&RQYHUWHU...
Page 155 4604 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## 7$1'$5'#$1'# 37,21$/# 48,30(17 4 6 # 6WDQGDUG#(TXLSPHQW 3RZHU#%RDUG#&LUFXLW#'HVFULSWLRQV 8<328<4#+$+6;8;848335/#8336/#8337/#8338, All chassis sizes 35A to 270A ( 2 Quad and 4 Quad - Low and High Volt) Power supplies for the controller are generated from the single phase auxiliary supply via a switched mode power supply.
Page 156 4605## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW Figure 13-2 2 Quad Power Circuit - 35, 70, 110, 150, 180 & 270A using AH385851U003, U004 8<3/#6HULHV#'&#&RQYHUWHU...
Page 157 4606 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## F 2 2 F 2 7 F 2 8 F 2 6 F 2 1 F S 1 F 1 9 F 1 8 F 2 5 F 1 6 (F-) (F+) F 2 4 F 2 3 P T R P T Y + 2 4 V...
Page 158 4607## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW Figure 13-4 4 Quad Power Circuit - 35, 70, 110, 150, 180 & 270A using AH385851U002, U005 8<3/#6HULHV#'&#&RQYHUWHU...
Page 159 4608 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## 8<328<4#+$+6;89548334, All chassis sizes 271A to 720A (590 - 4 Quad, 591 - 2 Quad) Power supply specification is as AH385851 described above, however, the board below is operated with Trigger Boards AH055036U002 and U003 and Suppression Board AI386001(see circuit diagrams).
Page 160 4609## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW Figure 13-6 2 Quad Power Circuit - 271-450A Models using AH385621U001 8<3/#6HULHV#'&#&RQYHUWHU...
Page 161 460: 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## Figure 13-7 2 Quad Power Circuit - 451-720A Models using AH385621U001 8<3/#6HULHV#'&#&RQYHUWHU...
Page 162 460;## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW Figure 13-8 4 Quad Power Circuit - 271-450A Models using AH385621U001 8<3/#6HULHV#'&#&RQYHUWHU...
Page 163 460< 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## Figure 13-9 4 Quad Power Circuit - 451-720A Models using AH385621U001 8<3/#6HULHV#'&#&RQYHUWHU...
Page 164 46043## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW 8<;28<<#3RZHU#%RDUG#+$+6;845;833<, External stack drives from 720A upwards The power supplies for the controller are generated from the single phase auxiliary supply via the control transformer. A bridge rectifier and filter capacitor feed an unregulated 40V dc supply to a high-efficiency switched mode pre-regulator.
Page 165 46044 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW## 2SWLRQDO#(TXLSPHQW Contact your local Eurotherm Drives office to order optional equipment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·#:LQGRZV0EDVHG#EORFN#SURJUDPPLQJ#VRIWZDUH ([WHUQDO#$&#6XSSO\#+5),,#)LOWHU 5HIHU#WR#&KDSWHU#44= )RU#&RQYHUWHUV#ZLWKRXW#LQWHUQDO#ILOWHUV/#RQ#FDEOH#UXQV#LQ#H[FHVV#RI#58 #´([WHUQDO##$&#6XSSO\ PHWUHV +5),,#)LOWHUVµ#IRU#3DUW...
Page 166 46045## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW 0LFURWDFK#2SWLRQ#%RDUG ENCODER There are two kinds of Eurotherm Drives’ Microtach, each requiring a different 8:3428<34#0,&527$&+ &RQWURO board: 237,21#%2$5' %RDUG • 5701 Microtach (plastic fibre) • 5901 Microtach (glass fibre) If fitted, refer to the Microtach Technical Manual for further information.
Page 167 ENCODER/ANALOG are to be used, the Encoder Option Board receives the digital signal, the analog signal is routed to Terminals A2 (Tacho) (1&2'(5#237,21 and B1 (0V). Please refer to Eurotherm &RQWURO %2$5' %RDUG Drives Sales for the correct resistor selection for Terminal A2.
Page 168 46047## 6WDQGDUG#DQG#2SWLRQDO#(TXLSPHQW 8<3/#6HULHV#'&#&RQYHUWHU...
Page 169 ECN No. DATE DRAWN CHK'D ISS. MODIFICATION Initial Issue (HA059642U001) 12843 28.05.99 ),567#86('#21 02',),&$7,21#5(&25' )LOH#1DPH= 8<3/#6HULHV#'&#/LQN#&RQYHUWHU 3=?8<3/,1.?'2&6?0$18$/?89<75B4?==1'2& '5$:,1*#180%(5 6+71#4 (8527+(50#'5,9(6 ==#########38<9758334 2)#4 *$6;:97;&349#,668(#&#361431<7...

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