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Body Solid Fusion 600 Owner's Manual
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Body Solid Fusion 600 Owner's Manual

Body Solid Fusion 600 Owner's Manual

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A s s e m b l y
I n s t r u c t i o n s
&
A s s e m b l y I n s t r u c t i o n s
O W N E R ' S
M A N U A L
F600.3
O W N E R ` S M A N U A L

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Summary of Contents for Body Solid Fusion 600

  • Page 1 A s s e m b l y I n s t r u c t i o n s & A s s e m b l y I n s t r u c t i o n s O W N E R ’ S M A N U A L F600.3 O W N E R ` S M A N U A L...
  • Page 2 S T E P Be careful to assemble all components in the sequence they are presented. S T E P NOTE: Be careful to assemble all components Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.

  • Page 3: Above Shows Step

    S T E P S T E P S T E P Above shows STEP Above shows STEP assembled and completed assembled and completed 111X2 111X2 111X2 111X2 65X2 65X2 54X2 54X2 65X2 65X2 111X2 111X2 111X2 111X2 111X2 111X2 53X2 53X2 F600.3-052008 F600.3-052008...
  • Page 4 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.
  • Page 5 S T E P S T E P S T E P Above shows STEP assembled and completed Above shows STEP assembled and completed 90X2 90X2 17X2 17X2 114X20 114X20 F600.3-052008 F600.3-052008...
  • Page 6 S T E P Be careful to assemble all components S T E P in the sequence they are presented. NOTE: Be careful to assemble all components Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.

  • Page 7: Table Of Contents

    S T E P S T E P S T E P Above shows STEP Above shows STEP assembled and completed assembled and completed DETAIL VIEW DETAIL VIEW F600.3-052008 F600.3-052008...
  • Page 8 S T E P Be careful to assemble all components in the sequence they are presented. S T E P NOTE: Be careful to assemble all components Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.
  • Page 9 S T E P Diagram 2 S T E P S T E P S T E P Diagram 2 Diagram 2 Above shows STEP assembled and completed Above shows STEP Above shows STEP assembled and completed assembled and completed 111X2 111X2 111X2 Diagram 2 Diagram 2 Diagram 2 ATTENTION NEED TO LOOSEN BOTH ALLEN SCREW PART 16, IN ORDER TO REMOVE SHAFT ATTENTION NEED TO LOOSEN BOTH ALLEN ATTENTION NEED TO LOOSEN BOTH ALLEN SCREW PART 16, IN ORDER TO SCREW PART 16, IN ORDER TO REMOVE SHAFT F600.3-052008 REMOVE SHAFT F600.3-052008 F600.3-052008...
  • Page 10 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.

  • Page 11: F600

    S T E P S T E P S T E P Above shows STEP assembled and completed Above shows STEP assembled and completed F600.3-052008 F600.3-052008...
  • Page 12 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.

  • Page 13: F600

    S T E P S T E P S T E P Above shows STEP Above shows STEP assembled and completed assembled and completed 113X2 113X2 104X2 104X2 29X2 29X2 57X2 57X2 78X2 78X2 66X2 43X2 66X2 43X2 66X2 66X2 54X2 54X2 111X2 111X2 65X2 65X2 111X2 111X2 F600.3-052008 F600.3-052008...
  • Page 14 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.
  • Page 15 S T E P S T E P S T E P Above shows STEP assembled and completed Above shows STEP assembled and completed 49X2 49X2 111X2 111X2 111X2 65X2 111X2 65X2 66X2 58X2 113X2 66X2 43X2 58X2 104X2 113X2 66X2 43X2 104X2...
  • Page 16 S T E P Be careful to assemble all components S T E P in the sequence they are presented. NOTE: Be careful to assemble all components Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.

  • Page 17: Above Shows Step

    S T E P S T E P S T E P Above shows STEP Above shows STEP assembled and completed assembled and completed 78x2 78x2 66x2 66x2 43x2 43x2 66x2 66x2 F600.3-052008 F600.3-052008...

  • Page 18: Diagram

    S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.

  • Page 19: Diagram 2 Diagram 2

    S T E P S T E P S T E P Diagram 1 Diagram 1 S T E P Diagram 1 Diagram 2 Diagram 2 Diagram 2 Above shows STEP Above shows STEP assembled and completed assembled and completed Above shows STEP assembled and completed 65X2 65X2 76-A 76-A 76-B 76-B 73X2 73X2 65X2 76-A 76-B 73X2 76-G 76-G 76-G 73X2 73X2 73X2...
  • Page 20 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.
  • Page 21 Cable to constitute illustration Cable to constitute illustration S T E P LAT PULLDOWN CABLE (127) LAT PULLDOWN CABLE (127) Metal Ball End 5425mm Metal Ball End 5425mm Ball Stop End Ball Stop End 76-H 76-H 76-G 76-G 76-F 76-C DETAIL VIEW S T E P 76-F 76-C DETAIL VIEW 76-D 76-E 76-D 76-E 76-A 76-B F600.3-052008 76-G 76-D...
  • Page 22 S T E P Be careful to assemble all components in the sequence they are presented. S T E P NOTE: Be careful to assemble all components Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. in the sequence they are presented.

  • Page 23: Assembled And Completed

    S T E P S T E P S T E P S T E P 77-A 77-A 77-A Above shows STEP assembled and completed Above shows STEP Above shows STEP assembled and completed assembled and completed 76-F 76-F 76-F 77-B 77-B 77-B 76-K 76-K 76-K 76-J 76-J 76-J 76-N 76-M 76-L 76-N 76-M 76-L 76-N 76-M 76-L F600.3-052008 F600.3-052008 F600.3-052008...
  • Page 24 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.
  • Page 25 Cable to constitute illustration Cable to constitute illustration S T E P LE/LC CABLE (128) LE/LC CABLE (128) 3170mm Metal Ball End Chain End 3170mm Metal Ball End Chain End LEFT ATTACHMENT CABLE (129) LEFT ATTACHMENT CABLE (129) 1765mm Chain End Big Ball End 1765mm Chain End Big Ball End 77-B 76-N 76-K 77-B 76-J 76-M 76-L F600.3-052008 76-F 76-N 76-K...
  • Page 26 S T E P S T E P Be careful to assemble all components in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.

  • Page 27: Detail View

    S T E P Diagram 1 S T E P S T E P S T E P Diagram 1 Diagram 1 Diagram 2 Diagram 3 Diagram 2 Diagram 3 Diagram 2 Diagram 3 Above shows STEP 13 assembled and completed Above shows STEP 13 assembled and completed Above shows STEP 13 assembled and completed 111 65 111 65 111 65 65X2 65X2 111X2 111X2 65X2 76X2...
  • Page 28 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Finger tighten all hardware in this step. Do Not wrench tighten until end of Step 14. Some components may be pre-assembled.
  • Page 29 S T E P Cable to constitute illustration S T E P S T E P Cable to constitute illustration FUNCTIONAL TRAINING ARM CABLE (126) FUNCTIONAL TRAINING ARM CABLE (126) Stamped Eye End 3028mm Small Ball End Stamped Eye End 3028mm Small Ball End RIGHT ATTACHMENT CABLE (131) RIGHT ATTACHMENT CABLE (131) Big Ball End 3475mm Small Ball End Big Ball End 3475mm Small Ball End SHORT CABLE (132) SHORT CABLE (132) Stamped Eye End Stamped Eye End...
  • Page 30 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Some components may be pre-assembled. A. Connect Functional Training Cover (45) to the cam using: Three 11 (M8x10 hex head bolt) Three 113 (M8 washer) B. Slide Plastic Pad (105) onto Functional Training Cover (45) as shown in the diagram.
  • Page 31 S T E P S T E P S T E P S T E Above shows STEP Above shows STEP assembled and completed assembled and completed Above shows STEP assembled and completed F600.3-052008 F600.3-052008...
  • Page 32 S T E P Be careful to assemble all components S T E P in the sequence they are presented. Be careful to assemble all components NOTE: in the sequence they are presented. Some components may be pre-assembled. A. Insert Flat End Cap (35) into Selector Leg Hold Down (V). B. Slide Selector Leg Hold Down (V) into Adjustable Seat Frame (Q) as shown in the diagram. C. Slide Roller Bar (AL) into Selector Leg Hold Down (V) and attach Foam Rollers (43) using: Four 66 (nylon washer) Two 78 (roller end cap) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150...
  • Page 33 S T E P S T E P S T E P Above shows STEP Above shows STEP assembled and completed assembled and completed F600.3-052008 F600.3-052008...
  • Page 34 M a i n f r a m e P a r t s L i s t escriPtion MAIN BASE FRAME REAR UPRIGHT FRAME MAIN TOP FRAME PULLEY HOLDER WITH STOP PRESS ARM PIVOT SEATED PRESS ARM (left side) SEATED PRESS ARM (right side) BI-ANGULAR BAR H1 BI-ANGULAR LEFT ARM H2 BI-ANGULAR RIGHT ARM H3 BI-ANGULAR JUNCTION H4 BI-ANGULAR PIVOT SEATED PRESS ARM PIVOT MID- ROW ARM PRESS ARM SUPPORT PIVOTING BACK REST FRAME LEG DEVELOPER CAM MAIN FRONT FRAME BACK PAD ADJUSTER SELECTOR ROD...
  • Page 35 H a r d w a r e L i s t escriPtion ACORN CAP NUT M6 - preinstalled ALLEN HEAD BOLT M10 X 10L FULL THREAD ALLEN HEAD BOLT M10 X 115L PARTIAL THREAD ALLEN HEAD BOLT M10 X 125L PARTIAL THREAD CONVEX END CAP 50 X 50 13 ALLEN HEAD BOLT M10 X 15L FULL THREAD SMOOTH PASTER ALLEN HEAD BOLT M12 X 20L FULL THREAD NAMEPLATE 10 NAMEPLATE SEAT 11 ALLEN HEAD BOLT M8 X 10L FULL THREAD 12 ALLEN HEAD BOLT M8 X 20L FULL THREAD 13 ALLEN SCREW M4 X 8L FULL THREAD 14 ALLEN SCREW M4 X 10L FULL THREAD - preinstalled 15 12 ALLEN SCREW M5 X 5L FULL THREAD 16 12 ALLEN SCREW M8 X 6L FULL THREAD 17 ALLEN SCREW M8 X 8L FULL THREAD NYLON LOCK NUT M12 20...
  • Page 36 H a r d w a r e L i s t ( c o n t i n u e d ) escriPtion 46 HEX HEAD BOLT M10 X 140L PARTIAL THREAD 47 HEX HEAD BOLT M12 X 20L FULL THREAD 48 HEX HEAD BOLT M10 X 25L FULL THREAD 49 HEX HEAD BOLT M10 X 85L PARTIAL THREAD 50 HEX HEAD BOLT M10 X 45L PARTIAL THREAD 51 HEX HEAD BOLT M10 X 50L PARTIAL THREAD 52 HEX HEAD BOLT M10 X 55L PARTIAL THREAD 53 HEX HEAD BOLT M10 X 70L PARTIAL THREAD 54 14 HEX HEAD BOLT M10 X 75L PARTIAL THREAD...
  • Page 37 H a r d w a r e L i s t ( c o n t i n u e d ) escriPtion 91 SHAFT Φ12 X 120.5L 92 SHAFT Φ12.7 X 56L 93 SHAFT Φ20 X 138L 94 BEARING Φ15 ID X Φ32 OD 95 SNAP LINK 96 SOCKET HEAD BOLT 3/8” X2” PARTIAL THREAD 97 SOCKET HEAD BOLT M8 X 10L FULL THREAD 98 SPACER SLEEVE Φ16 X 18L 99 SPACER SLEEVE Φ16 X 39L 100...
  • Page 38 P a d s L i s t escriPtion BA SEAT PAD BB BACK PAD C a b l e L i s t escriPtion 126 FUNCTIONAL TRAINING ARM CABLE 3028mm 127 LAT PULLDOWN CABLE 5425mm 128 LE/LC CABLE 3170mm 129 LEFT ATTACHMENT CABLE 1765mm 130 TURNPLATE CABLE 530mm 131 RIGHT ATTACHMENT CABLE 3475mm 132 SHORT CABLE 775mm A c c e s s o r y L i s t escriPtion 133...