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Konica Minolta Magicolor 5650EN Service Manual

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SERVICE MANUAL
magicolor
5650EN/5670EN
FIELD SERVICE
2008.04
2008.04
Ver. 1.0
Ver. 1.0

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Summary of Contents for Konica Minolta Magicolor 5650EN

  • Page 1 SERVICE MANUAL FIELD SERVICE magicolor 5650EN/5670EN 2008.04 2008.04 Ver. 1.0 Ver. 1.0...

  • Page 2: Lower Feeder Unit

    WARNING INDICATIONS ON THE MACHINE ............S-18 MEASURES TO TAKE IN CASE OF AN ACCIDENT ............S-21 Composition of the service manual ................. C-1 Notation of the service manual ..................C-2 magicolor 5650EN/5670EN Main body General ........................... 1 Maintenance ........................7 Adjustment/Setting......................97 Troubleshooting......................
  • Page 3 Composition of the service manual This service manual consists of Theory of Operation section and Field Service section to explain the main machine and its corresponding options. Theory of Operation section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.

  • Page 4: Main Body

    SERVICE MANUAL FIELD SERVICE magicolor 5650EN/5670EN Main body 2008.04 Ver. 1.0...
  • Page 5 Field Service Ver. 1.0 Apr. 2008 CONTENTS magicolor 5650EN/5670EN Main body General System configuration....................1 Product specifications ..................... 2 Maintenance Periodical check ...................... 7 Maintenance items....................7 3.1.1 Parts to be replaced by users (CRU) ............7 3.1.2 Parts to be replaced by a service engineer (FRU) ........8 Maintenance parts ....................
  • Page 6 ervice Ver. 1.0 Apr. 2008 ........45 Other ........................46 Disassembly/adjustment prohibited items ............46 Disassembly/assembly/cleaning list (other parts) ..........47 6.2.1 Disassembly/assembly parts list..............47 6.2.2 Cleaning parts list ..................48 Disassembly/assembly procedure..............49 6.3.1 Front door ....................49 6.3.2 Upper front cover ..................
  • Page 7 Field Service Ver. 1.0 Apr. 2008 6.3.32 Pressure/retraction clutch/1 (CL4) .............. 85 6.3.33 Media feed clutch/1 (CL1) ................86 6.3.34 Media feed clutch/2 (CL3) ................90 6.3.35 Temperature/ humidity sensor (TEM/HUMS) ..........93 6.3.36 IDC sensor board/Re, IDC sensor board/Fr (IDCSB/R, IDCSB/L) ....94 Cleaning procedure ....................
  • Page 8 Field Service Ver. 1.0 Apr. 2008 9.4.3 COPIES ....................135 9.4.4 COLLATE....................136 9.4.5 FINISHING....................136 9.4.6 JOB SEPARATION ................... 136 9.4.7 IMAGE ROTATION..................137 QUALITY MENU....................137 9.5.1 COLOR MODE ..................137 9.5.2 BRIGHTNESS ..................137 9.5.3 HALFTONE....................137 9.5.4 EDGE ENHANCEMENT................
  • Page 9 Field Service Ver. 1.0 Apr. 2008 9.9.8 ENERGY SAVER ..................164 9.9.9 ENERGY SAVER TIME ................164 9.9.10 MENU TIMEOUT ..................164 9.9.11 LCD CONTRAST ..................164 9.9.12 SECURITY ....................165 9.9.13 CLOCK...................... 166 9.9.14 HDD FORMAT ..................167 9.9.15 CARD FORMAT ..................

  • Page 10: Troubleshooting

    Field Service Ver. 1.0 Apr. 2008 Troubleshooting Jam display ......................199 13.1 Misfeed display ....................199 13.2 Misfeed display resetting procedure ..............200 13.3 Sensor layout....................200 13.4 Solution ......................201 13.4.1 Initial check items ..................201 13.4.2 Misfeed at tray 2 media feed section ............202 13.4.3 Misfeed at tray1 media feed section ............
  • Page 11 Field Service Ver. 1.0 Apr. 2008 14.3.22 0F55: Toner level sensor/K malfunction ............ 217 14.3.23 133B: Finisher communication malfunction ..........217 14.3.24 13C0: Print control board malfunction............217 14.3.25 13E2: Flash ROM write error ..............218 14.3.26 13E3: Flash ROM device fault..............218 14.3.27 3FFB: Finisher flash ROM error ..............
  • Page 12 Field Service Ver. 1.0 Apr. 2008 16.1.13 Incorrect color image registration ............. 237 16.1.14 Poor fusing performance, offset..............238 16.1.15 Brush effect....................239 16.1.16 Back marking .................... 240 16.1.17 Uneven pitch ..................... 241 16.1.18 No print cycles can be run as commanded via the network ..... 242 Appendix Parts layout drawing....................

  • Page 13: System Configuration

    Field Service Ver. 1.0 Apr. 2008 1. System configuration General System configuration System front view A011F1C501DA magicolor 5650EN Lower feeder unit magicolor 5670EN magicolor 5670EN (MPC type) Duplex option Lower feeder unit Hard disk kit Staple finisher...
  • Page 14 SERVICE MANUAL THEORY OF OPERATION magicolor 5650EN/5670EN 2008.04 2008.04 Ver. 1.0 Ver. 1.0...
  • Page 15 Blank Page...

  • Page 16: Safety Warnings

    [1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. KONICA MINOLTA brand products are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Product design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors.
  • Page 17 SAFETY AND IMPORTANT WARNING ITEMS High voltage • This area generates high voltage. Be careful not to touch here when the power is turned ON to avoid getting an elec- tric shock. High voltage • This area generates high voltage. Be careful not to touch here when the power is turned ON to avoid getting an elec-...
  • Page 18 MEASURES TO TAKE IN CASE OF AN ACCIDENT MEASURES TO TAKE IN CASE OF AN ACCIDENT 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to provide relief to affected persons and to prevent further damage.
  • Page 19 Composition of the service manual This service manual consists of Theory of Operation section and Field Service section to explain the main machine and its corresponding options. Theory of Operation section gives, as information for the CE to get a full understanding of the product, a rough outline of the object and role of each function, the relationship between the electrical system and the mechanical system, and the timing of operation of each part.
  • Page 20 Theory of operation Ver. 1.0 Apr. 2008 Blank Page...
  • Page 21 2. Product specifications (Manual tray) Legal, Letter, Government Letter, Statement, Executive, Folio, SP Folio, UK Quatro, Foolscap, Government, Legal, A4, B5, B5(ISO), A5, A6, B6, Photo size, 16K, Kai16, Kai32, Com10, C5, C6, DL, Monarch Youkei #4, Youkei 4, Choukei #3, Youkei 0, Choukei #4, Japanese postcard, Double postcard Custom size: Minimum size /92 mm x 148 mm (3.6 inch x 5.8 inch)
  • Page 22 • Parallel (IEEE 1284) Support only an ECP mode • 10 Base-T/100 Base-TX/1000 Base-T (IEEE 802.3) Ethernet • USB 2.0 (High-Speed) • Host USB (PictBridge 1.0/USB Drive Printing) magicolor 5650EN Freescale PowerPC 7448, 733 MHz magicolor 5670EN Freescale PowerPC 7448, 866 MHz Memory DDR-SDRAM 133 MHz 184 pin non ECC CL2 or 2.5 256 MB...
  • Page 23 Theory of operation Ver. 1.0 Apr. 2008 16. Media feed section (Tray 1) 16. Media feed section (Tray 1) 16.1 Composition A011T2C507AA Empty sensor actuator A0EAT2C503AA Feed roller Media lift plate Media empty sensor/2 (PS3) Edge guide plate A011T2C050DA Separation roller Empty sensor actuator Media empty sensor/2 (PS3)
  • Page 24 16. Media feed section (Tray 1) Theory of operation Ver. 1.0 Apr. 2008 16.2 Drive Media feed clutch/1 (CL1) Feed roller Intermediate transport motor (M3) 4138T2C002DB 16.3 Operation 16.3.1 Media lift plate mechanism • The media lift plate will be locked under the media lift plate lock lever by pressing it down (in which the media is loaded in position).

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Magicolor 5670en

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