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Metronix ARS 2302 Mounting Instructions

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Servo Positioning Controller ARS
2302 FS, 2305 FS and 2310 FS
designed for Functional Safety
Mounting Instructions
Version 9.0
1
General
1.1
Documentation
This installation information serves the purpose of a safe use of the ARS 2300 FS series servo
positioning controller. It contains safety notes, which must be complied with.
Further information can be found in the following manuals of the ARS 2000 FS product range:
 Product Manual "Servo Positioning Controller ARS 2300 FS": Description of the technical
specifications and the device functionality as well as notes on the installation and the operation of
the servo positioning controller ARS 2302 FS, 2305 FS and 2310 FS.
 Software Manual "Servo Positioning Controller ARS 2000": Description of the software and
firmware functions usable with the parameterisation program Metronix ServoCommander
 CANopen Manual "Servo Positioning Controller ARS 2000": Description of the implemented
CANopen protocol as per DSP402.
 PROFIBUS Manual "Servo Positioning Controller ARS 2000": Description of the implemented
PROFIBUS-DP protocol.
 Sercos Manual "Servo Positioning Controller ARS 2000": Description of the implemented
Sercos II protocol.
 EtherCAT Manual "Servo Positioning Controller ARS 2000": Description of the implemented
EtherCAT (CoE – CANopen over EtherCAT) protocol.
 Product Manual "FSM 2.0 – STO": Description of the technical specifications and the device
functionality.
 Product Manual "FSM 2.0 – MOV": Description of the technical specifications and the device
functionality (German version).
You can find all these documents on our homepage at the download area (http://www.metronix.de/).
Metronix Meßgeräte und Elektronik GmbH
Kocherstraße 3
38120 Braunschweig
Germany
Telefon:
+49-(0)531-8668-0
Telefax:
+49-(0)531-8668-555
E-mail:
vertrieb@metronix.de
http://www.metronix.de
®
.

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Summary of Contents for Metronix ARS 2302

  • Page 1  Product Manual “FSM 2.0 – MOV”: Description of the technical specifications and the device functionality (German version). You can find all these documents on our homepage at the download area (http://www.metronix.de/). Metronix Meßgeräte und Elektronik GmbH Telefon: +49-(0)531-8668-0 Kocherstraße 3...

  • Page 2: Safety Notes For Electrical Drives And Controllers

    The safety note indicates a possible perilous voltage. General notes In case of damage resulting from non-compliance with the safety notes in this manual, Metronix Meßgeräte und Elektronik GmbH will not assume any liability. Sound and safe operation of the servo drive controller requires proper and professional transportation, storage, assembly and installation as well as proper operation and maintenance.
  • Page 3 Safety notes for electrical drives and controllers Page 3 These safety notes must be complied with at all times. Do not try to install or commission the servo drive controller before carefully reading all safety notes for electrical drives and controllers contained in this document. These safety instructions and all other user notes must be read prior to any work with the servo drive controller.

  • Page 4: General Safety Notes

    Safety notes for electrical drives and controllers Page 4 Safety notes 2.4.1 General safety notes The servo positioning controller corresponds to IP20 degree of protection as well as pollution degree 2. Make sure that the environment corresponds to this degree of protection and pollution degree.

  • Page 5: Safety Notes For Assembly And Maintenance

    Safety notes for electrical drives and controllers Page 5 EN 61800-5-2 Adjustable speed electrical power drive systems Part 5-2: Safety requirements - Functional EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction EN ISO 13849-1 Safety of machinery - Safety-related parts of control systems Part 1:...

  • Page 6: Protection Against Contact With Electrical Parts

    Safety notes for electrical drives and controllers Page 6 Be careful during the assembly. During the assembly and also later during operation of the drive, make sure to prevent drill chips, metal dust or assembly parts (screws, nuts, cable sections) from falling into the device. Also make sure that the external power supply of the controller (24V) is switched off.

  • Page 7: Protection Against Electrical Shock By Means Of Protective Extra-Low Voltage (Pelv)

    Safety notes for electrical drives and controllers Page 7 Do not touch electrical connections of the components when switched on. Prior to accessing electrical parts carrying voltages exceeding 50 Volts, disconnect the device from the mains or power supply. Protect it from being switched on again. For the installation the amount of DC bus voltage must be considered, particularly regarding insulation and protective measures.

  • Page 8: Protection Against Dangerous Movements

    Safety notes for electrical drives and controllers Page 8 2.4.5 Protection against dangerous movements Dangerous movements can be caused by faulty control of connected motors, for different reasons:  Improper or faulty wiring or cabling.  Error in handling of components. ...

  • Page 9: Protection Against Contact With Hot Parts

    Safety notes for electrical drives and controllers Page 9 Use suitable tools only. If specified, use special tools. Use lifting devices and tools appropriately. If necessary, use suitable protective equipment (e.g. goggles, protective footwear, protective gloves). Do not stand underneath hanging loads. Remove leaking liquids on the floor immediately to prevent slipping.

  • Page 10: Technical Data

    Technical data Page 10 Technical data Range ARS 2302 FS ARS 2305 FS ARS 2310 FS Metronix part number 9200-2302-20 9200-2305-20 9200-2310-20 with FBA module Metronix part number 9200-2302-22 9200-2305-22 9200-2310-22 with STO module Metronix part number 9200-2302-23 9200-2305-23 9200-2310-23...
  • Page 11 Technical data Page 11 Range ARS 2302 FS ARS 2305 FS ARS 2310 FS 24V supply 24 VDC [± 20%] (1 A) *) *) plus current consumption of a possibly connected holding brake and I/Os Internal brake resistor [X9]: 68 Ω...
  • Page 12 Technical data Page 12 Range ARS 2302 FS ARS 2305 FS ARS 2310 FS Analog sensor Silicon temperature sensor, e.g. KTY81, 82 or similar ≈ 2000 Ω ≈ 3400 Ω Resolver [X2A]: Resolution 16 Bit Delay time signal detection < 200 µs Speed resolution ca.
  • Page 13 Technical data Page 13 Range ARS 2302 FS ARS 2305 FS ARS 2310 FS DOUT0 Operational state 24 V, max. 100 mA DOUT1 Freely configurable 24 V, max. 100 mA DOUT2 Freely configurable, optional use 24 V, max. 100 mA...
  • Page 14 Technical data Page 14 Supported motor feedback systems Listing of supported motor feedback systems, valid from april 2009 Type Notes Protocol Heidenhain EnDat encoder: ROC 400 Single-turn absolute encoder with or without analog EnDat 2.1 (01/21) ECI 1100/1300 signal. EnDat 2.2 (22) ECN 100/400/1100/1300 ROQ 400 Multi-turn absolute encoder with or without analog...

  • Page 15: Mechanical Installation

    ARS 2300 FS are subject to high thermal stress, a space of 75 mm is recommended! The connections of the following illustrations for the servo positioning controller ARS 2302 FS also apply to the servo positioning controller ARS 2305 FS and ARS 2310 FS!
  • Page 16 Mechanical installation Page 16 100 mm installation free space for a sufficient ventilation of the servo positioning controllers ARS 2302 FS, ARS 2305 FS and ARS 2310 FS (OPTIONAL) [X40] FSM2.0-STO Safety module SIL3 CL3 acc. EN61800-5-2, EN62061/Cat.4 PLe acc. EN ISO 13849-1 FSM2.0 FBA with DIP switch to...
  • Page 17 Mechanical installation Page 17 [X11] OUT [X10] IN [X1] I/O [X9.] BR-CH BR-INT BR-EXT +24V GND24V Figure 2: Servo positioning controller ARS 2302 FS: Top view [X2B] ENCODER [X2A] RESOLVER [X6.] Figure 3: Servo positioning controller ARS 2302 FS: Bottom view...
  • Page 18 The lugs are part of the cooling body profile, thereby providing optimum heat transmission to the control cabinet plate. Please use M5 screws for the mounting of the servo positioning controller ARS 2302 FS, ARS 2305 FS and ARS 2310 FS.

  • Page 19: Electrical Installation

    Electrical installation Page 19 Electrical installation Caution! Operation with DC bus coupling together with devices of the ARS 2100 FS series is not allowed. Pin configuration I/O [X1] Pin No. Denomination Value Specification AGND Shield for analog signals, AGND AGND Reference potential for analog signals = ±10V AIN0...
  • Page 20 Electrical installation Page 20 Pin configuration Resolver [X2A] Pin No. Denomination Value Specification 3,5V / 5-10kHz SINE trace signal, differential > 5kΩ 3,5V / 5-10kHz COSINE trace signal, differential > 5kΩ AGND Shield for signal pairs (inner shield) Reference potential temperature sensor / 5-10kHz Carrier signal for resolver ≤...
  • Page 21 Electrical installation Page 21 *) Heidenhain encoder: A = SIN_Z0; B = COS_Z0; C = SIN_Z1; D = COS_Z1...
  • Page 22 Electrical installation Page 22 Pin configuration CAN [X4] Pin No. Denomination Value Specification Not occupied CAN-GND, galvanically connected to GND in controller CANL CAN-Low signal line CANH CAN-High signal line See Pin no. 6 Not occupied Not occupied Not occupied Cable shield Connection for cable shield Externally connectable termination resistor (“CAN TERM”...
  • Page 23 Electrical installation Page 23 Pin configuration RS232 [X5] Pin No. Denomination Value Specification Not occupied Not occupied 10 V / R > 2kΩ Receive line, RS232 specification Not occupied 10 V / R < 2kΩ Transmitting line, RS232 specification Not occupied +RS485 Reserve for option RS485 Interface -RS485...

  • Page 24: Power Supply [X9]

    Electrical installation Page 24 Wiring diagram Motor [X6] and Power Supply [X9] ARS 2302 FS, 2305 FS and 2310 FS 230VAC ... 480 VAC main fuse Power Supply [X9] +/- 10% Mains phase 1 Mains phase 2 Mains phase 3 Pos.
  • Page 25 Electrical installation Page 25 Power supply PHOENIX-COMBICON at the [X9] BR-EXT External BR-CH brake resistor BR-INT alternative ! +24V GND24V The motor is connected to the terminals U,V,W via motor cable to [X6]. The motor temperature sensore is connected to terminals MT+ and MT-, if it is lead into one cable together with the motor phases.
  • Page 26 Electrical installation Page 26 The signals for the temperature sensor "MT-" (PIN 4) and "MT+" (PIN 5) on the motor connector plug [X6] are not situated on safety extra-low voltage (PELV - protective extra-low voltage). The connections are designed for non-PELV temperature sensors.
  • Page 27 Electrical installation Page 27 Pin configuration Incremental Encoder Input [X10] Pin No. Denomination Value Specification ≈ 120Ω A / CLK 5V / R Incremental encoder signal A / Stepper motor signal CLK pos. polarity as per RS422 ≈ 120Ω #A / #CLK 5V / R Incremental encoder signal A / Stepper motor signal CLK...
  • Page 28 Electrical installation Page 28 Pin configuration Incremental Encoder Output [X11] Pin No. Denomination Value Specification ≈ 66Ω *) 5V / R Incremental encoder signal A ≈ 66Ω *) 5V / R Incremental encoder signal #A ≈ 66Ω *) 5V / R Incremental encoder signal B ≈...
  • Page 29 5.10 USB communication [X19] The ARS 2300 FS servo positioning controller comprises a USB (universal serial bus) communication interface, which is for connection via PC and for using the parameterisation tool Metronix ® ServoCommander The USB communication interface requires no auxiliary power supply.
  • Page 30 Functional Safety (optional) Page 30 5.11 SD/SDHC/MMC card slot The ARS 2300 FS servo drive comprises a SD/SDHC/MMC card slot for the support of Firmware downloads (initialisation via boot switches) and uploads and downloads of parameter sets. SD card slot Card types SD, SDHC and MMC File systems...
  • Page 31 Functional Safety (optional) Page 31 Functional Safety (optional) Overview module types and integrated Functional Safety Module type Integrated Functional Safety FSM 2.0 - FBA none FBA = Fieldbus activation This module is equipped with DIP switches for activation and controlling the fieldbus communication. The functionality of the DIP switches is identical to the functionality of the DIP switches of the modules FSM 2.0 –...
  • Page 32 If necessary, the addresses will be added as an offset of a predefined base address of the corresponding bus system. ® The base address can be predefined in the Metronix ServoCommander and can then be saved in the parameter set of the ARS 2000 FS.

  • Page 33: Pin Assignment [X40]

    ARS 2300 FS servo positioning controllers.  It is exclusively suitable for the ARS 2000 FS product range. ®  It offers a user-friendly parameterisation with the Metronix ServoCommander software. DANGER! The function STO as a sole safety function is not sufficient for drives under permanent torque, such as hanging loads.
  • Page 34 ARS 2100 FS servo positioning controllers.  It is exclusively suitable for the ARS 2000 FS product range.  It offers a user-friendly parameterisation with the Metronix ServoCommander® software with including the SafetyTool. DANGER! The function STO as a sole safety function is not sufficient for drives under permanent torque, such as hanging loads.
  • Page 35 Functional Safety (optional) Page 35 6.4.2 Pin assignment [X40] Designation Description (factory setting X40A plug connector DIN40A Digital input 40, two-channel (Factory setting: Emergency stop switching device, STO and SBC request) DIN40B Digital input 42, two-channel DIN42A DIN42B Digital output 40, two-channel DOUT40A DOUT40B Digital input 44...
  • Page 36 Functional Safety (optional) Page 36 Mechanical installation FSM 2.0 As a standard, the ARS 2300 FS series servo positioning controllers come supplied with the module FSM 2.0 – FBA (short “FBA module”) integrated in the FSM slot. You can remove the FBA module and replace it with a Functional Safety Module FSM 2.0 – STO or FSM 2.0 –...

  • Page 37: Emc-Compliant Cabling

    EMC-compliant cabling Page 37 EMC-compliant cabling The following must be considered for an EMC-compliant setup of the drive system:  In the first environment, the servo positioning controller ARS 2300 FS must be installed in a steel switch cabinet. In most cases a standard model will sufficiently attenuate emitted interference. The cable shields must be connected with the switch cabinet housing by means of metal cable glands.

  • Page 38: Operation With Long Motor Cables

    EMC-compliant cabling Page 38 DANGER! For safety reasons, all PE ground conductors must be connected prior to initial operation. The EN 50178 regulations for protective earthing must be complied with during installation! Operation with long motor cables In applications involving long motor cables and/or unsuitable motor cables with an inadvertently high cable capacity, the filters may be thermally overloaded.

  • Page 39: Circuit Protection

    Additional requirements for the servo drives concerning the UL approval This chapter gives further information concerning the UL approval of the ARS 2302 FS, ARS 2305 FS and ARS 2310 FS. Circuit protection In case of a required UL-certification the following data for the main fuse are to be...

This manual is also suitable for:

Fs ars 2305 fsArs 2310 fs

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