Master 9369651014 Installation Instruction Sheet

Multi split type room air conditioner

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MULTI SPLIT TYPE ROOM AIR CONDITIONER
INSTALLATION INSTRUCTION SHEET
(PART NO. 9369651014)
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and operating stand-
ards. As the installer or service person, it is an important part of your
job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation,
you must:
• Carefully read this instruction booklet before beginning.
• Follow each installation or repair step exactly as shown.
• Observe all local, state, and national electrical codes.
• Pay close attention to all danger, warning, and caution notices
given in this manual.
This symbol refers to a hazard or un-
WARNING
safe practice which can result in severe
personal injury or death.
This symbol refers to a hazard or un-
CAUSION
safe practice which can result in per-
sonal injury and the potential for prod-
uct or property damage.
• Hazel alerting symbols
Electrical
If Necessary, Get Help
These instructions are all you need for most installation sites and main-
tenance conditions. If you require help for a special problem, contact
our sales/service outlet or your certified dealer for additional instruc-
tions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper instal-
lation or maintenance service, including failure to follow the instruc-
tions in this document.
SPECIAL PRECAUTIONS
When Wiring
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY
OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN
SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tubing are
completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Care-
fully refer to the wiring diagram and these instructions when wir-
ing. Improper connections and inadequate grounding can cause
accidental injury or death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause overheating at
connection points and a possible fire hazard.
When Transporting
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Be careful when picking up and moving the indoor and outdoor units.
Get a partner to help, and bend your knees when lifting to reduce
strain on your back. Sharp edges or thin aluminum fins on the air
conditioner can cut your fingers.
When Installing...
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
...In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit's weight.
It may be necessary to construct a strong wood or metal frame to
provide added support.
...In a Room
Properly insulate any tubing run inside a room to prevent "sweating"
that can cause dripping and water damage to walls and floors.
...In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level
foundation for the outdoor unit. This prevents water damage and ab-
normal vibration.
...In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame.
Provide a suitable air baffle.
...In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drift-
ing snow. Provide snow vents.
Safety alert
When Connecting Refrigerant Tubing
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare
and union tubes before connecting them, then tighten the nut with
a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either
narrow or wide. Therefore, to avoid confusion the refrigerant tubing
for your particular model is specified as either "small" or "large" rather
than as "liquid" or "gas".
When Servicing
••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
• Turn the power OFF at the main circuit breaker panel before open-
ing the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no
metal scraps or bits of wiring have been left inside the unit being
serviced.
• After installation, explain correct operation to the customer, us-
ing the operating manual.
ENGLISH

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Summary of Contents for Master 9369651014

  • Page 1 MULTI SPLIT TYPE ROOM AIR CONDITIONER INSTALLATION INSTRUCTION SHEET (PART NO. 9369651014) ENGLISH When Transporting IMPORTANT! •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• Be careful when picking up and moving the indoor and outdoor units. Please Read Before Starting Get a partner to help, and bend your knees when lifting to reduce This air conditioning system meets strict safety and operating stand- strain on your back.
  • Page 2: Standard Accessories

    GENERAL STANDARD ACCESSORIES This INSTALLATION INSTRUCTION SHEET briefly outlines where and The following installation accessories are supplied. Use them as required. how to install the air conditioning system. Please read over the en- INDOOR UNIT ACCESSORIES tire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
  • Page 3 INDOOR UNIT INSTALLATION (UNIT A1 and A2) INDOOR UNIT PIPING DIRECTION The piping can be connected in the five directions indicated by 1, 2, 3, Fig. 4 4, and 5 in (Fig. 4). When the piping is connected in direction 2 or 5, cut along the piping groove in the side of the front cover with a hacksaw.
  • Page 4: Forming The Drain Hose And Pipe

    FORMING THE DRAIN HOSE AND PIPE [Rear piping, Right piping, Bottom piping] • Install the indoor unit piping in the direction of the wall hole and bind the drain hose and pipe together with vinyl tape. (Fig. 7) • Install the piping so that the drain hose is at the bottom. •...
  • Page 5: Selecting The Mounting Position

    SELECTING THE MOUNTING POSITION 1. INDOOR UNIT 2. OUTDOOR UNIT (1) Install the indoor unit level on a strong wall which is not subject (1) If possible, do not install the unit where it will exposed to direct to vibration. sunlight.
  • Page 6 INDOOR UNIT INSTALLATION (UNIT B) INDOOR UNIT PIPING DIRECTION (1) Install the wall hook bracket so that it is correctly positioned hori- zontally and vertically. If the wall hook bracket is tilted, water The piping can be connected in the five directions indicated by 1, 2, will drip to the floor.
  • Page 7 CUTTING THE HOLE IN THE WALL Fig. 18 FOR THE CONNECTING PIPING Cut off the piping outlet cutting groove with a WARNING hacksaw, etc. If the wall pipe is not used, the cord interconnecting Decorative the indoor and outdoor units may touch metal and tape cause electric leakage.
  • Page 8: Outdoor Unit Installation

    OUTDOOR UNIT INSTALLATION WARNING • For left piping and left rear piping, preset the end of the pipe to the dimensions shown in Fig. 21 from the mark on the wall hook bracket 1 Install the unit where it will not be tilted by more and form the connection pipe.
  • Page 9: Connecting The Piping

    CONNECTING THE PIPING 4. CONNECTION CAUTION (1) Install the outdoor unit wall cap (supplied with the optional instal- The maximum lengths of product are shown in Table lation set or procured at the site) to the wall hole pipe. (2) Connect the outdoor unit and indoor unit piping. 1.
  • Page 10: Electrical Wiring

    ELECTRICAL WIRING HOW TO CONNECT WIRING TO THE TERMINALS Fig. 33 WIRING SYSTEM DIAGRAM A. For solid core wiring (or F-cable) 14AWG INDOOR UNIT OUTDOOR UNIT (Inter-unit) (1) Cut the wire end with a wire cutter or wire-cutting pliers, then strip Power lines TERMINAL the insulation to about 15/16”...
  • Page 11 OUTDOOR UNIT SIDE (1) Remove the outdoor unit cabinet A and cabinet D. (4) Temporarily mount the conduit tubes on the conduit plate. (5) Properly connect both the power supply and inter-unit wire har- Fig. 34 ness to the corresponding terminals on the terminal board. Refer to the wiring system diagram in Fig.
  • Page 12: Remote Control Unit Code Switching

    INDOOR UNIT SIDE UNIT A1 and A2 UNIT B (1) Remove the intake grill (Fig. 50). (1) Remove the intake grill (Fig. 54). (2) Remove the front panel (Fig. 51 and 52). (2) Remove the front panel (Fig. 55 and 56). (3) Remove the screw 1 , and remove Cover-C.
  • Page 13: Vacuum Process

    VACUUM PROCESS POWER CAUTION WARNING 1 When moving and installing the room air condi- 1 The rated voltage of this product is 230-208 V A.C. tioner, do not mix gas other than the specified 60 Hz. refrigerant (R22) inside the refrigerant cycle. 2 Before turning on the verify that the voltage is 2 Charging of additional refrigerant (R22) accord- within the 187 V to 253 V range.
  • Page 14 FINISHING (1) Heat insulate the connections between pipes. Fig. 44 • For rear, right, and bottom piping, butt the connection piping insu- Indoor unit pipe (heat insulation) lation material against the indoor unit piping and fasten it with seal A (UNIT B only) and vinyl tape so there is no gap. •...
  • Page 15: Front Panel Removal

    FRONT PANEL REMOVAL CAUTION Install the front panel and intake grille securely. If in- stallation is imperfect, the front panel or intake grille may fall off and cause injury. UNIT A1 and A2 UNIT B 1. INTAKE GRILLE REMOVAL 1. INTAKE GRILLE REMOVAL (1) Place your fingers at both lower ends of the grille panel, and lift (1) Open the intake grille.
  • Page 16: Test Running

    (3) Is there any gas leakage? • Do not operate the air conditioner in the test run mode for a long time. • For the operation method, refer to the operating manual and per- form operation check. PART. NO 9369651014...

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