Bryant 607C024 Installation Instructions Manual
Bryant 607C024 Installation Instructions Manual

Bryant 607C024 Installation Instructions Manual

607c

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607C
PREFERREDt 14 SEER
SINGLE- - PACKAGED HEAT PUMP SYSTEM WITH PURONr
(R- - 410A) REFRIGERANT SINGLE AND THREE PHASE
NOMINAL 2- - 5 TONS (SIZES 024- - 060)
NOTE:
Read the entire instruction manual before starting the
installation.
NOTE:
Installer: Make sure the Owner's Manual and Service
Instructions are left with the unit after installation.

TABLE OF CONTENTS

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Installation Instructions
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SAFETY CONSIDERATIONS
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Installation and servicing of this equipment can be hazardous due
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to mechanical and electrical components. Only trained and
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qualified personnel should install, repair, or service this equipment.
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Untrained personnel can perform basic maintenance functions such
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as cleaning and replacing air filters. All other operations must be
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performed by trained service personnel. When working on this
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equipment, observe precautions in the literature, on tags, and on
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labels attached to or shipped with the unit and other safety
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precautions that may apply.
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Follow all safety codes. Installation must be in compliance with
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local and national building codes. Wear safety glasses, protective
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clothing, and work gloves. Have fire extinguisher available. Read
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these instructions thoroughly and follow all warnings or cautions
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included in literature and attached to the unit.
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Recognize safety information. This is the safety- -alert symbol
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When you see this symbol on the unit and in instructions or manu-
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als, be alert to the potential for personal injury. Understand these
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signal words: DANGER, WARNING, and CAUTION. These
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words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in per-
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Fig. 1 - - Unit 607C
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Summary of Contents for Bryant 607C024

  • Page 1: Table Of Contents

    607C PREFERREDt 14 SEER SINGLE- - PACKAGED HEAT PUMP SYSTEM WITH PURONr (R- - 410A) REFRIGERANT SINGLE AND THREE PHASE NOMINAL 2- - 5 TONS (SIZES 024- - 060) Installation Instructions NOTE: Read the entire instruction manual before starting the installation.
  • Page 2: Introduction

    Slab Mount sonal injury or death. CAUTION is used to identify unsafe practic- es which may result in minor personal injury or product and prop- Place the unit on a solid, level concrete pad that is a minimum of 4 erty damage.
  • Page 3: Use Of Rigging Bracket

    WARNING WARNING UNIT FALLING HAZARD PROPERTY DAMAGE HAZARD Failure to follow this warning could result in personal injury Failure to follow this warning could result in personal or death. injury/death or property damage. Never stand beneath rigged units or lift over people. Rigging bracket MUST be under the rain lip to provide adequate lifting.
  • Page 4 A08084 Fig. 2 - - 607C024- -030 Unit Dimensions...
  • Page 5 A08085 Fig. 3 - - 607C036- -060 Unit Dimensions...
  • Page 6: Select And Install Ductwork

    (914 mm) DETAIL A A08005 A08015 RIGGING WEIGHTS (SMALL CABINET) RIGGING WEIGHTS (LARGE CABINET) 036* 042* 048* 060* Unit Unit Shipping Shipping Weight Weight Rigging Rigging Weight Weight * For 460 volt units, add 14 lb (6.4 kg) to the weight. Fig.
  • Page 7 IN. (MM) IN. (MM) IN. (MM) IN. (MM) CPRFCURB006A00 8 (203) 11 (279) 16- -1/2 (419) 28- -3/4 (730) 607C024- - 030 CPRFCURB007A00 14 (356) 11 (279) 16- -1/2 (419) 28- -3/4 (730) CPRFCURB008A00 8 (203) 16- -3/16 (411) 17- -3/8 (441)
  • Page 8: Converting Horizontal Discharge Units To Downflow (Vertical) Discharge Units

    If the installation requires draining the condensate water away from the unit, install a field- -supplied 2 - -in. (51mm) trap at the condensate connection to ensure proper drainage. Condensate trap is available as an accessory or is field- -supplied. Make sure that the outlet of the trap is at least 1 in.
  • Page 9: Special Procedures For 208- -V Operation

    Standard Connections HIGH VOLTAGE Locate the seven low voltage thermostat leads in 24 volt splice POWER LEADS POWER (SEE UNIT WIRING box. See Fig. 8 for connection diagram. Run the low- -voltage leads SUPPLY LABEL) from the thermostat, through the control wiring inlet hole grommet 3-PHASE SHOWN 1-PHASE USES (Fig.
  • Page 10 Table 1 – Physical Data - - Unit 607C UNIT SIZE 607C024 607C030 607C036 607C042 607C048 607C060 NOMINAL CAPACITY (ton) OPERATING WEIGHT} (lb) (kg) COMPRESSOR QUANTITY TYPE SCROLL COMPRESSOR REFRIGERANT R---410A Refrigerant (R --- 410A) Quantity (lb) 10.5 14.0 17.0 16.0...
  • Page 11: Duct Covers

    Duct Covers C00092 Fig. 10 - - 607C with Duct Covers On (Shown with optional louvers) 1” (25 mm) MIN . TRAP OUTLET 2” (51 mm) MIN. A08001 Fig. 11 - - Condensate Trap...
  • Page 12 A08024 Fig. 12 - - Wiring Schematics 208/230- -1- -60...
  • Page 13 A08025 Fig. 13 - - Wiring Schematics - - 208/230- -3- -60...
  • Page 14 A08026 Fig. 14 - - Wiring Diagram 460- -3- -60...
  • Page 15: Pre- -Start- -Up

    PRE- - START- - UP START- - UP Checking Cooling and Heating Control Operation WARNING Start and check the unit for proper control operation as follows: (1.) Place room thermostat SYSTEM switch or MODE FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD control in OFF position. Observe that blower motor starts when FAN mode is placed in FAN ON Failure to follow this warning could result in personal injury, position and shuts down when FAN MODE switch...
  • Page 16: Checking & Adjusting Refrigerant Charge

    Checking and Adjusting Refrigerant Charge Indoor Airflow and Airflow Adjustments The refrigerant system is fully charged with Puron (R- -410A) All 607C blower motors are factory wired for nominal cooling refrigerant and is tested and factory sealed. airflow operation at minimum external static pressure. See Table 1. NOTE: Adjustment of the refrigerant charge is not required NOTE: Be sure that all supply- - and return- -air grilles are open,...
  • Page 17: Defrost Control

    A07794 Fig. 16 - - Interface Fan Board (IFB) INDOOR COIL OUTDOOR COIL TXV in Bypass Position HP S Metering Position LEGEND HPS – High Pressure Switch LCS – Loss of Charge Switch ® Accurater Metering De vice Arrow indicates direction of flo w C03012 Fig.
  • Page 18: Maintenance

    NOTE: Unit will remain in defrost until defrost thermostat each cooling season and twice during the heating season, or whenever the filter becomes clogged with dust and lint. reopens at approximately 65_F (18_C) coil temperature at liquid line or remainder of defrost cycle time. Indoor Blower and Motor MAINTENANCE NOTE: All motors are pre- -lubricated.
  • Page 19 Table 4 – Dry Coil Air Delivery* - - Horizontal and Downflow Discharge - - Unit 607C024- -060 External Static Pressure (IN. W.C.) Motor Wire Unit Speed Color Blue Med-Low Pink 607C024 Medium Med-High Orange 1140 1064 High Black 1202...
  • Page 20: Outdoor Coil, Indoor Coil, & Condensate Drain Pan

    Step 2 — Outdoor Coil, Indoor Coil, and Rinse coils with clear water, using a garden hose. Be careful not to splash water on motors, insulation, wiring, or air filter(s). For best Condensate Drain Pan results, spray condenser coil fins from inside to outside the unit. On Inspect the condenser coil, evaporator coil, and condensate drain units with an outer and inner condenser coil, be sure to clean pan at least once each year.
  • Page 21: Outdoor Fan

    Speedup Quiet Defrost interval Pins Shift DIP switches A08020 Fig. 19 - - Defrost Control Step 3 — Outdoor Fan cycle to ensure proper operation. If discrepancies are observed in operating cycle, or if a suspected malfunction has occurred, check Keep the condenser fan free from all obstructions to ensure each electrical...
  • Page 22: Pressure Switches

    WARNING EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death or property damage. Wear safety glasses and gloves when handling refrigerants. Keep torches and other ignition sources away from refrigerant and oils. The scroll compressor pumps refrigerant throughout the system by the interaction of a stationary and an orbiting scroll.
  • Page 23: Liquid Line Filter Drier

    Check Defrost Thermostat 2. Cover area in front of the unit service panel with a terry cloth shop towel to absorb lubricant spills and prevent There is a liquid header with a brass distributor and feeder tube run- -offs, and protect drop cloth from tears caused by tools going into outdoor coil.
  • Page 24 PURONR (R- -410A) QUICK REFERENCE GUIDE Puron refrigerant operates at 50- -70 percent higher pressures than R- -22. Be sure that servicing equipment and replacement components are designed to operate with Puron Puron refrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400. Puron systems should be charged with liquid refrigerant.
  • Page 25 Table 8 – Troubleshooting Chart SYMPTOM CAUSE REMEDY Power failure Call power company Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Defective contactor, transformer, or high--pressure, Replace component loss--of--charge or low--pressure switch Compressor and condenser fan will not start. Insufficient line voltage Determine cause and correct Incorrect or faulty wiring...
  • Page 26 †Measured at liquid line leaving condenser. A08187 Catalog No.II607C ---02 E2008 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 03/08 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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